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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 901 records · Page 50
All sourcesNASA NTRSDOE OSTI
DOE OSTI2023

Implementation of a Metamodel-Based Optimization for the Design of a High Power Density Wound Field Traction Motor

Traction motors onboard electric vehicles (EVs) are faced with ever-increasing power density requirements and cost reduction challenges. Although permanent magnet (PM) traction motors have been favored for their potential of higher power densities, the price and supply volatility of PM materials are the major drawbacks. Instead of a single load point, the performance of a traction motor needs to be optimized over various combinations of torque and speed to represent real-world vehicular driving scenarios, which tends to be a time-consuming task with direct optimizations. In this study, as a PM-free solution, a wound field synchronous motor (WFSM) is designed and optimized using a metamodel-based approach to maximize its efficiency over a custom set of load points, while utilizing a fully per-unitized geometry template. The workflow has proven to be timesaving and the optimal design is prototyped and tested.

33 ADVANCED PROPULSION SYSTEMS↗
DOE OSTI2014

An efficient optimization of well placement and control for a geothermal prospect under geological uncertainty

This work applies an efficient optimization technique based on a multivariate adaptive regression spline (MARS) technique to determine the optimal design and engineering of a potential geothermal production operation at a prospect near Superstition Mountain in Southern California, USA. The faster MARS-based statistical model is used as a surrogate for higher-fidelity physical models within the intensive optimization process. Its use allows for the exploration of the impacts of specific engineering design parameters in the context of geologic uncertainty as a means to both understand and maximize profitability of the production operation. The MARS model is initially developed from a training dataset generated by a finite set of computationally complex hydrothermal models applied to the prospect. Its application reveals that the optimal engineering design variables can differ considerably assuming different choices of hydrothermal flow properties, which, in turn, indicates the importance of reducing the uncertainty of key geologic properties. The major uncertainty sources in the natural-system are identified and ranked first by an efficient MARS-enabled total order sensitivity quantification, which is then used to assist evaluating the effect of geological uncertainties on optimized results. At the Southern California prospect, this parameter sensitivity analysis suggests that groundwater circulation through high permeable structures, rather than heat conduction through impermeable granite, is the primary heat transfer method during geothermal extraction. Reservoir histories simulated using optimal parameters with different constraints are analyzed and compared to investigate the longevity and maximum profit of the geothermal resources. The comparison shows that the longevity and profit are very likely to be overestimated by optimizations without appropriate constraints on natural conditions. In addition to geothermal energy production, this optimization approach can also be used to manage other geologic resource operations, such as hydrocarbon production or CO 2 sequestration, under uncertain reservoir conditions.

15 GEOTHERMAL ENERGY↗
DOE OSTI2018

Toplogical optimization of structures using Fourier representations

The minimization of compliance subject to a mass constraint is the topology optimization design problem of interest. The goal is to determine the optimal configuration of material within an allowed volume. Our approach builds upon the well-known density method in which the decision variable is the material density in every cell in a mesh. In it’s most basic form the density method consists of three steps: 1) the problem is convexified by replacing the integer material indicator function with a volume fraction, 2) the problem is regularized by filtering the volume fraction field to impose a minimum length scale; 3) the filtered volume fraction is penalized to steer the material distribution toward binary designs. The filtering step is used to yield a mesh-independent solution and to eliminate checkerboard instabilities. In image processing terms this is a low-pass filter, and a consequence is that the decision variables are not independent and a change of basis could significantly reduce the dimension of the nonlinear programming problem. Based on this observation, we represent the volume fraction field with a truncated Fourier representation. Furthermore, this imposes a minimal length scale on the problem, eliminates checkerboard instabilities, and also reduces the number of decision variables by over 100 × (two dimensions) or 1000 × (three dimensions).

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2024

ParaStell: parametric modeling and neutronics support for stellarator fusion power plants

The three-dimensional variation inherent to stellarator geometries and fusion sources motivates three-dimensional modeling to obtain accurate results from computational modeling in support of design and analysis of first wall, blanket, and shield (FWBS) systems. Manually constructing stellarator fusion power plant geometries in computer-aided design (CAD) and defining the corresponding fusion source can be cumbersome and challenging. The open-source parametric modeling toolset ParaStell has been developed to automate construction of such geometries in low-fidelity. Low-fidelity modeling is useful during the conceptual phase of engineering design as a means of rapidly exploring the design space of a given device. The modeling capability of ParaStell includes in-vessel components and magnets, for any given stellarator configuration, using a parametric definition and plasma equilibrium data. Furthermore, the toolset automates the generation of detailed, tetrahedral neutron source definitions and DAGMC geometries for use in neutronics modeling. ParaStell assists rapid design iteration, parametric study, and design optimization of stellarator fusion cores. As a demonstration of the design iteration capability, the effect of the three-dimensional parameter space on tritium breeding and magnet shielding is investigated, using the WISTELL-D configuration as a design basis. Blanket and shield thicknesses are varied in three dimensions, using the space available between the plasma edge and magnet coils as a constraint. The corresponding effects on tritium breeding ratio and magnet heating are tallied using the open-source Monte Carlo particle transport code OpenMC. The inclusion of additional and higher-fidelity modeling capabilities is planned for ParaStell’s future, as well as its implementation in machine-driven optimization.

Moreno, Connor↗
DOE OSTI2019

Shape optimization for the design of passive mid-infrared photonic components

Shape optimization techniques were first developed in the context of mechanical engineering and, more recently, applied to photonic components for data communication. Here, motivated by the growing application potential of mid-infrared photonics driven by chemical sensing and spectroscopy, we present the design by shape optimization of passive components operating in this wavelength range. A focus is placed on the creation of designs that are fabricable and robust to manufacturing uncertainties.

42 ENGINEERING↗
DOE OSTI2021

Conceptual monopile and tower sizing for the IEA Wind Task 37 Borssele reference wind farm

This paper explores the preliminary design of the support structures for the IEA Wind Task 37 reference wind farm at the Borssele site III and IV. The study looks at two different design methods that might be used within larger wind farm system design optimization (i.e. lay-out, electrical systems, etc.). The first consists of a scaling tool that scales a detailed design according to the rated power, water depth, hub height and rotor diameter. The second is a physics-based optimization approach that relies on the WISDEM® design tool. This research compares the results of these two methods for the design of both the tower and monopile of the IEA 10-MW and 15-MW reference wind turbines at a range of sea depths (25 m, 30 m, 35 m, 40 m). The two tools yield very similar results in terms of monopile base diameter, support structure natural frequency and mass. WISDEM is then used to also investigate the sensitivity of the design to the tower top forces, wave conditions and the soil conditions. It is shown that tower top forces dominate the design. In general, large diameter structures can carry additional costs associated with manufacturing and transportation requirements. Thus, the paper is concluded with a trade-off study between mass and diameter that quantifies the effect of the reduction in monopile diameter with the increase in structural mass.

WIND ENERGY↗
DOE OSTI2014

Adjustable magnetoelectric effect of self-assembled vertical multiferroic nanocomposite films by the in-plane misfit strain and ferromagnetic volume fraction

The strain-mediated magnetoelectric (ME) property of self-assembled vertical multiferroic nanocomposite films epitaxially grown on cubic substrates was calculated by a nonlinear thermodynamic theory combined with the elastic theory. The dependent relations of phase state of ferroelectric films with the in-plane misfit strain, out-of-plane misfit strain, temperature, and volume fraction of ferromagnetic phase were confirmed. The effects of in-plane misfit strain and ferromagnetic volume fraction on the polarization and dielectric constant of ferroelectric films at room temperature were elaborately analyzed for the vertical BaTiO{sub 3}-CoFe{sub 2}O{sub 4} and PbTiO{sub 3}-CoFe{sub 2}O{sub 4} nanocomposite films. Our calculated results confirmed the relationship among ME effect and in-plane misfit strain and ferromagnetic volume fraction in the nanocomposite films. The ME voltage coefficients of vertical BaTiO{sub 3}-CoFe{sub 2}O{sub 4} and PbTiO{sub 3}-CoFe{sub 2}O{sub 4} nanocomposite films displayed various maximums and abrupt points at special phases and phase transition boundaries. The ME voltage coefficients of lead-free BaTiO{sub 3}-CoFe{sub 2}O{sub 4} nanocomposite films epitaxially grown on different substrates could reach a comparative value of ∼2 V·cm{sup −1}·Oe{sup −1} under the controllable in-plane misfit strain induced by substrate clamping. Our results provided an available method for the optimal design of vertical multiferroic nanocomposites with adjustable ME effect by optimizing the ferromagnetic volume fraction and substrate type.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Developing a space-filling mixture experiment design when the components are subject to linear and nonlinear constraints

This article presents a case study of developing a space-filling design (SFD) for a constrained mixture experiment when the experimental region is specified by single-component constraints (SCCs), linear multiple-component constraints (LMCCs), and nonlinear multiple-component constraints (NMCCs). Traditional methods and software for designing constrained mixture experiments with SCCs and LMCCs (using either optimal design or SFD approaches) are not directly applicable because of the NMCCs. A SFD algorithm in the JMP software was modified to accommodate the nonlinear MCCs; the modification is described in this article. The case study involves high-level waste (HLW) glass that is subject to the formation of nepheline crystals as the glass cools. This can significantly reduce the durability of HLW glass (which is undesirable). The goal of the study was to develop a SFD for the HLW glass compositional region where nepheline may form, and generate data for modeling nepheline formation as a function of HLW glass composition. The HLW glass composition region was specified in terms of eight components with SCCs, two LMCCs, and two NMCCs. The NMCCs were based on a nonlinear logistic regression model for a binary-response nepheline response that was developed from previous data. This article discusses the HLW glass example, the constraints specifying the experimental composition region, and how an existing algorithm for generating SFDs was modified to accommodate the NMCCs. The methodology discussed in this article can be applied to any example in which the experimental region is specified by one or more nonlinear constraints in addition to linear constraints on mixture components and/or non-mixture variables.

Mixture experiment, space-filling experimental des↗
DOE OSTI2012

Optimizing Process-to-Core Mappings for Application Level Multi-dimensional MPI Communications

Multi-dimensional MPI communications, where MPI communications have to be performed in each dimension of a Cartesian communicator, have been frequently used in many of today's high performance computing applications. While individual MPI collective communications for regular communicators with a one-dimensional linear-ranking of processes have been extensively studied and optimized, little optimizations have been performed for multi-dimensional MPI collective communications on multi-dimensional Cartesian topology. In this paper, we optimize multi-dimensional MPI collective communications for SMP and multi-core systems at the application level. We show that the default Cartesian topology built by the state-of-the-art MPI implementations produce sub-optimal performance for multi-dimensional MPI collective communications. We design optimal process-to-core mapping schemes for Cartesian communicators to minimize the total inter-node communications. The proposed technique improves the performance by up to 80% over the default Cartesian topology built by Cray's MPI implementation MPT 3.1.02 on the world's current second fastest supercomputer Jaguar at Oak Ridge National Laboratory.

Computer Science↗
DOE OSTI2015

A Novel Transverse Flux Machine for Vehicle Traction Applications

A novel transverse flux machine topology for electric vehicle traction application using ferrite magnets is presented in this paper. The proposed transverse flux topology utilizes novel magnet arrangements in the rotor that are similar to Halbach-array to boost flux linkage; on the stator side, cores are alternately arranged around a pair of ring windings in each phase to make use of the entire rotor flux that eliminates end windings. Analytical design considerations and finite element methods are used for an optimized design of a scooter in-wheel motor. Simulation results from Finite Element Analysis (FEA) show the motor achieved comparable torque density to conventional rare-earth permanent magnet machines. This machine is a viable candidate for direct drive applications with low cost and high torque density.

24 POWER TRANSMISSION AND DISTRIBUTION↗
DOE OSTI2023

Thermomechanical Stress and Creep-Fatigue Analysis of a High-Temperature Prototype Receiver for Heating Particles

This work presents a three-dimensional (3D) thermomechanical model of a prototype-scale enclosed light trapping solar receiver for heating particles. Results of the thermoelastic model are used to estimate receiver lifetime under maximum flux conditions. A computational fluid dynamics (CFD) model is first developed to predict the temperature fields in a multi-panel assembly under steady operating conditions. Solar flux distributions on the receiver are obtained from the software package SolTrace and applied to the 3D thermal model. The subsequent particle heating is captured through a simplified 1D energy balance. Panel reradiation is considered through a surface-to-surface radiation model and natural convection loss to the surrounding air is captured in a representative fluid domain surrounding the receiver. The resulting temperature fields from the CFD analysis are used as inputs for a thermoelastic mechanical model with representative boundary conditions. With the resultant temperature and stress fields, a creep-fatigue damage and lifetime analysis is performed using the linear damage accumulation (LDA) theory. The Manson-Coffin formula and Larson Miller correlation are used to calculate the fatigue and creep, respectively. A maximum damage (corresponding to a 30-year service life) is defined for design assessment. The model was first developed and verified in detail by comparing with published results in the literature (temperature and stress profiles and distributions, and creep/fatigue damage fractions) for tubular solar receivers with supercritical carbon dioxide as the working fluid. It was then implemented to model a planar-cavity receiver with various design parameters. Specifically, three different design geometries are considered, and the results show that a maximum temperature of approximately 1200 K could be reached for each design with the given incident solar flux, with the main difference being the distribution of these temperatures. Preliminary resulting stresses for the small-scale prototype without design optimization vary from 20 MPa to 250 MPa for each design, with the maximum stresses occurring on the front face and concave geometry on the side of the panel. In future work, the developed methodology shown here will be applied to analyze a full-scale (50-150 MWth) receiver.

concentrated solar power↗
DOE OSTI2013

Full-Scale Testing of the Ambient Pressure, Acid-Dissolution Front-End Process for the Current Mo-99 Recovery Processes

The Global Threat Reduction Initiative (GTRI) Conversion Program is actively developing technologies for the conversion of civilian facilities using high enriched uranium (HEU) to low enriched uranium (LEU) fuels and targets. The conversion of conventional HEU targets to LEU for 99 Mo production requires approximately five times the uranium in a target to maintain the 99 Mo yield on a per target basis. Under GTRI, Argonne is developing two front-end options for current 99 Mo production processes to allow the use of LEU-foil targets. In both processes, the aim is to produce a front-end product that is compatible with current 99 Mo purification operations and will provide the same or higher yield of 99 Mo for the same number of irradiated targets. The two front-end processes under development as part of this project are (1) the dissolution of irradiated LEU foil (up to 250 g in a single batch) and nickel fission recoil barrier in nitric acid at ambient pressure and (2) the electrochemical dissolution of LEU foil in a series of steps that produces an alkaline (basic) solution feed for 99 Mo purification. This report describes the results of performance tests and design optimization of the ambient pressure, nitric acid dissolver system. The design, fabrication, and performance test planning for this system are described in more detail in previous reports (Jerden et al. 2011a,b, 2012). Full-scale demonstrations of both of the front-end processes using irradiated uranium foils are planned to be performed at Oak Ridge National Laboratory this fiscal year.

Jerden, James↗
DOE OSTI2013

Virtual Design Studio (VDS) - Development of an Integrated Computer Simulation Environment for Performance Based Design of Very-Low Energy and High IEQ Buildings

Executive Summary The objective of this study was to develop a “Virtual Design Studio (VDS)”: a software platform for integrated, coordinated and optimized design of green building systems with low energy consumption, high indoor environmental quality (IEQ), and high level of sustainability. This VDS is intended to assist collaborating architects, engineers and project management team members throughout from the early phases to the detailed building design stages. It can be used to plan design tasks and workflow, and evaluate the potential impacts of various green building strategies on the building performance by using the state of the art simulation tools as well as industrial/professional standards and guidelines for green building system design. Engaged in the development of VDS was a multi-disciplinary research team that included architects, engineers, and software developers. Based on the review and analysis of how existing professional practices in building systems design operate, particularly those used in the U.S., Germany and UK, a generic process for performance-based building design, construction and operation was proposed. It distinguishes the whole process into five distinct stages: Assess, Define, Design, Apply, and Monitoring (ADDAM). The current VDS is focused on the first three stages. The VDS considers building design as a multi-dimensional process, involving multiple design teams, design factors, and design stages. The intersection among these three dimensions defines a specific design task in terms of “who”, “what” and “when”. It also considers building design as a multi-objective process that aims to enhance the five aspects of performance for green building systems: site sustainability, materials and resource efficiency, water utilization efficiency, energy efficiency and impacts to the atmospheric environment, and IEQ. The current VDS development has been limited to energy efficiency and IEQ performance, with particular focus on evaluating thermal performance, air quality and lighting environmental quality because of their strong interaction with the energy performance of buildings. The VDS software framework contains four major functions: 1) Design coordination: It enables users to define tasks using the Input-Process-Output flow approach, which specifies the anticipated activities (i.e., the process), required input and output information, and anticipated interactions with other tasks. It also allows task scheduling to define the work flow, and sharing of the design data and information via the internet. 2) Modeling and simulation: It enables users to perform building simulations to predict the energy consumption and IEQ conditions at any of the design stages by using EnergyPlus and a combined heat, air, moisture and pollutant simulation (CHAMPS) model. A method for co-simulation was developed to allow the use of both models at the same time step for the combined energy and indoor air quality analysis. 3) Results visualization: It enables users to display a 3-D geometric design of the building by reading BIM (building information model) file generated by design software such as SketchUp, and the predicted results of heat, air, moisture, pollutant and light distributions in the building. 4) Performance evaluation: It enables the users to compare the performance of a proposed building design against a reference building that is defined for the same type of buildings under the same climate condition, and predicts the percent of improvements over the minimum requirements specified in ASHRAE Standard 55-2010, 62.1-2010 and 90.1-2010. An approach was developed to estimate the potential impact of a design factor on the whole building performance, and hence can assist the user to identify areas that have most pay back for investment. The VDS software was developed by using C++ with the conventional Model, View and Control (MVC) software architecture. The software has been verified by using a simple 3-zone case building. The application of the VDS concepts and framework for building design and performance analysis has been illustrated by using a medium-sized, five story office building that received LEED Platinum Certification from USGBC.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2011

MHK Research, Tools, and Methods

Presentation from the 2011 Water Peer Review in which principal investigator discusses improved testing, analysis, and design tools needed to more accurately model operational conditions, to optimize design parameters, and predict technology viability.

design↗
DOE OSTI2021

Inverse Biot–Savart Optimization for Superconducting Accelerator Magnets

Superconducting (SC) magnets for accelerator concepts are often synthesized by numerically optimizing magnetic field waveforms, a process that requires a subsequent solution of a constrained inverse problem to identify suitable SC magnet windings. When the desired field distribution is intuitive, the inverse process is facilitated by seeding preconceived coil distributions into design optimization methods for refinement. With more complex magnetic field distributions, an initial design may be unknown, and topology optimization tools are required to synthesize current distributions without a priori guidance from a subject matter expert. In this work, we develop a constrained inverse Biot-Savart topology optimization methodology that synthesizes optimal distributions of current density in racetrack-like SC coils. The problem structure is exploited through a computationally efficient quadratic programming formulation, and the method is applied to recently published magnetic field waveforms for a recirculating proton phase shifter, a proton therapy gantry, and dipole magnets with sharp field transitions. The method and results herein identify novel winding configurations that can help magnet designers bring accelerator concepts to fruition.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2023

Numerical Optimization of Spray-Guided Spark Assistance for Cold Idle Operation in a Heavy-Duty Gasoline Compression Ignition Engine

This article describes the results of a response surface model (RSM)-based numerical optimization campaign for spray-guided spark assistance at cold operations in a heavy-duty gasoline compression ignition (GCI) engine. On the basis of an earlier work on spark-assisted GCI cold combustion, a space-filling design of experiments (DoE) method was first undertaken to investigate a multitude of hardware design variables and engine operating parameters. The main design variables included the number of injector nozzles, fuel split quantities and injection timings, and spark timing. The objective variables were engine combustion efficiency (ŋ c ), maximum pressure rise rate (MPRR), and engine-out nitrogen oxide (NO x ) emissions. A total of 150 design candidates were automatically generated using the Sobol sequence method provided by the commercial software package, CAESES. Then, closed-cycle computational fluid dynamic (CFD) spark-assisted GCI simulations under cold idling operations were performed. The outcomes from the CFD-DoE design campaign were utilized to construct high-fidelity RSMs that allowed for further design optimization of the spark plug- and fuel injector-related design variables, along with fuel injection strategy parameters. A merit function with respect to objective variables was formulated with an appropriate weight assignment on each objective variable. Finally, the best design candidate was identified from the RSM-based optimization process and further validated in the CFD analysis. The best design candidate showed the potential to significantly improve combustion efficiency (ŋ c > 90%) over the baseline at cold idle while satisfying MPRR and NOx emissions constraints (MPRR < 5 bar/CAD and NO x < 4.5 g/kWh).

33 ADVANCED PROPULSION SYSTEMS↗
DOE OSTI2023

Medium-temperature phase change material integration in domestic heat pump water heaters for improved thermal energy storage

In this review, we examine state-of-the-art developments in integrating phase change materials (PCMs) for thermal energy storage (TES) in domestic heat pump water heaters (HPWHs). The component design optimization and control optimization of HPWHs and TES are reviewed for insight into improving the thermal capacity and efficiency of a PCM-integrated HPWH. The state-of-the-art review is categorized by the stage of development of the PCM for deployment in HPWHs. To select appropriate PCMs for HPWHs, a six-factor down-selection process is used to determine the best material(s) for integration in HPWHs with appropriate heat exchanger design. Ultimately, food-grade PCMs appear to be the best candidate for integration of TES in domestic HPWHs because they are nontoxic, highly cyclable, and have heat transfer properties accommodable to water heating when integrated in a manner to overcome the thermal conductivity limitations of the material. A key parameter of water heating performance is thermal heating power of the PCM component, which is not often reported. Many studies report significant improvement in capacity and efficiency. Furthermore, many performance metrics are identified from the literature to quantify the system performance, but agreement across studies is not found. Unified energy factor and first hour rating performance tests are required for commercially available HPWHs, and these performance metrics could homogenize the literature. Ultimately, we find that select PCMs are ready for deployment with HPWHs for performance improvement, and component design and control optimizations are new avenues of research and development required for a commercially viable PCM-integrated HPWH system.

25 ENERGY STORAGE↗