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At least 901 records · Page 50

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NASA NTRS2011

Orion Parachute Riser Cutter Development

This paper presents the tests and analytical approach used on the development of a steel riser cutter for the CEV Parachute Assembly System (CPAS) used on the Orion crew module. Figure 1 shows the riser cutter and the steel riser bundle which consists of six individual cables. Due to the highly compressed schedule, initial unavailability of the riser material and the Orion Forward Bay mechanical constraints, JSC primarily relied on a combination of internal ballistics analysis and LS-DYNA simulation for this project. Various one dimensional internal ballistics codes that use standard equation of state and conservation of energy have commonly used in the development of CAD devices for initial first order estimates and as an enhancement to the test program. While these codes are very accurate for propellant performance prediction, they usually lack a fully defined kinematic model for dynamic predictions. A simple piston device can easily and accurately be modeled using an equation of motion. However, the accuracy of analytical models is greatly reduced on more complicated devices with complex external loads, nonlinear trajectories or unique unlocking features. A 3D finite element model of CAD device with all critical features included can vastly improve the analytical ballistic predictions when it is used as a supplement to the ballistic code. During this project, LS-DYNA structural 3D model was used to predict the riser resisting load that was needed for the ballistic code. A Lagrangian model with eroding elements shown in Figure 2 was used for the blade, steel riser and the anvil. The riser material failure strain was fine tuned by matching the dent depth on the anvil with the actual test data. LS-DYNA model was also utilized to optimize the blade tip design for the most efficient cut. In parallel, the propellant type and the amount were determined by using CADPROG internal ballistics code. Initial test results showed a good match with LS-DYNA and CADPROG simulations. Final paper will present a detailed roadmap from initial ballistic modeling and LS-DYNA simulation to the performance testing. Blade shape optimization study will also be presented.

Oguz, Sirri↗

NASA NTRS2012

Test and Analysis of Sub-Components of Aluminum-Lithium Alloy Cylinders

Integrally machined blade-stiffened panels subjected to an axial compressive load were tested and analyzed to observe the buckling, crippling, and postcrippling response of the panels. The panels were fabricated from aluminum-lithium alloys 2195 and 2050, and both alloys have reduced material properties in the short transverse material direction. The tests were designed to capture a failure mode characterized by the stiffener separating from the panel in the postbuckling range. This failure mode is attributed to the reduced properties in the short transverse direction. Full-field measurements of displacements and strains using three-dimensional digital image correlation systems and local measurements using strain gages were used to capture the deformation of the panel leading up to the failure of the panel for specimens fabricated from 2195. High-speed cameras were used to capture the initiation of the failure. Finite element models were developed using an isotropic strain-hardening material model. Good agreement was observed between the measured and predicted responses for both alloys.

Haynie, Waddy T.↗

NASA NTRS1978

Ceramic blade attachments

Studies under way on two concepts for producing a turbine rotor with ceramic blades and superalloy disks are discussed. One concept employs hot-pressed silicon nitride blades and a compliant interlayer at the blade root end fitting whereas the second concept relies on a superplastic plastic forging technique to attach ceramic blades to the metal disk. This latter concept has been hot spin tested at 2250 F and 45,000 RPM for 50 hours in a vacuum spin pit. The fully bladed (30 blades) rotor survived this major test.

Calvert, G. S.↗

NASA NTRS1990

Tabulation of data from the tip aerodynamics and acoustics test

In a continuing effort to understand helicopter rotor tip aerodynamics and acoustics, researchers at Ames Research Center conducted a flight test. The test was performed using the NASA White Cobra and a set of highly instrumented blades. Tabular and graphic summaries of two data subsets from the Tip Aerodynamics and Acoustics Test are given. The data presented are for airloads, blade structural loads, blade vibrations, with summary tables of the aircraft states for each test point. The tabular data consist of the first 15 harmonics only, whereas the plots contain the entire measured frequency content.

Cross, Jeffrey L.↗

NASA NTRS1974

Experiments with a four-bladed cyclic pitch stirring model rotor, part 3

The experimental work with the 2-bladed 16-inch diameter model rotor has been continued with a 4-bladed 16.5 inch diameter rotor capable of progressing and regressing cyclic pitch excitation (cyclic pitch stirring). Advance ratios of 0, .19 and .38 were tested at rotor speeds corresponding to non-dimensional blade natural frequencies of 1:14 and 1.19. The results are presented in the form of the first 5 Fourier components of the periodic response modulating function which for a periodic system takes the place of the complex response amplitude ratio of a constant system. In addition, the first and second harmonics of the trim response are presented. The test data are compared to analytical data without rotor wake and to the test data obtained earlier with the two-bladed rotor model of half the blade solidity ratio.

Hohenemser, K. H.↗

NASA NTRS1989

Correlation of Puma airloads: Evaluation of CFD prediction methods

A cooperative program was undertaken by research organizations in England, France, Australia and the U.S. to study the capabilities of computational fluid dynamics codes (CFD) to predict the aerodynamic loading on helicopter rotor blades. The program goal is to compare predictions with experimental data for flight tests of a research Puma helicopter with rectangular and swept tip blades. Two topics are studied. First, computed results from three CFD codes are compared for flight test cases where all three codes use the same partial inflow-angle boundary conditions. Second, one of the CFD codes (FPR) is iteratively coupled with the CAMRAD/JA helicopter performance code. These results are compared with experimental data and with an uncoupled CAMRAD/JA solution. The influence of flow field unsteadiness is found to play an important role in the blade aerodynamics. Alternate boundary conditions are suggested in order to properly model this unsteadiness in the CFD codes.

Strawn, Roger C.↗

NASA NTRS1989

Correlation of Puma airfoils - Evaluation of CFD prediction methods

A cooperative program was undertaken by research organizations in England, France, Australia and the U.S. to study the capabilities of computational fluid dynamics codes (CFD) to predict the aerodynamic loading on helicopter rotor blades. The program goal is to compare predictions with experimental data for flight tests of a research Puma helicopter with rectangular and swept tip blades. Two topics are studied. First, computed results from three CFD codes are compared for flight test cases where all three codes use the same partial inflow-angle boundary conditions. Second, one of the CFD codes (FPR) is iteratively coupled with the CAMRAD/JA heilcopter performance code. These results are compared with experimental data and with an uncoupled CAMRAD/JA solution. The influence of flow field unsteadiness is found to play an important role in the blade aerodynamics. Alternate boundary conditions are suggested in order to properly model this unsteadiness in the CFD codes.

Strawn, Roger C.↗

DOE OSTI2019

Limited Characterization of Wind Turbine Adhesives [EPIKOTE Resin MGS BPR 135G3/EPIKURE Curing Agent MGS RIMH 134 (H134i) and MGS BP20/EPIKURE Curing Agent MGS BPH 20 (rework adhesive)] and Root Insert Exterior Surface.

The National Rotor Testbed (NRT) is a wind turbine blade research program in the Sandia National Laboratories (SNL) Wind Department that has developed a new blade design. Each blade includes bonded-in, threaded metal root inserts that enable the blades to be bolted onto the wind turbine hub. Prior to installing the flight blades on the turbine, root insert strength verification tests exhibited a subset of failures below the design load on one (NRT-02) of four blades. As part of a root cause analysis for the failures, this work analyzes "scraps" of the epoxy adhesive used to bond the metal inserts into the blade and uses surface topography and x-ray fluorescence (XRF) measurements to characterize the exterior surface of the root insert. Samples were taken from inserts that exhibited both high and low loads at failure, as well as some "control inserts" to monitor the state of the surface throughout the manufacturing process. Differences in the calorimetric response of the adhesive from the separate root inserts are apparent but none of them appear to relate to the pull load required to dislodge the inserts. Two takeaways of note include: In the way that the adhesive is processed, it does not reach full cure; and, Something occurred to sample#10 such that the fully-cured adhesive has a significantly lower T g .

17 WIND ENERGY↗

NASA NTRS1976

Durability of zirconia thermal-barrier ceramic coatings on air-cooled turbine blades in cyclic jet engine operation

Thermal barrier ceramic coatings of stabilized zirconia over a bond coat of Ni Cr Al Y were tested for durability on air cooled turbine rotor blades in a research turbojet engine. Zirconia stabilized with either yttria, magnesia, or calcia was investigated. On the basis of durability and processing cost, the yttria stabilized zirconia was considered the best of the three coatings investigated.

Liebert, C. H.↗

NASA NTRS1972

Study of induced load and stress, volume 3

An analytical and experimental investigation into the effects of blade tip clearance on inducer performance and of leading edge sweepback on both blade pressure loading and performance was performed. Tip clearance flow was represented with a vortex flow model and measured data from previous inducer tests at three clearances were correlated with model predictions. A leading edge model was added to an existing inducer internal flow analysis, tests with two sweepbacks were conducted, and blade pressure and performance predictions were correlated with measured data.

Coons, L. L.↗

NASA NTRS2000

Effect of Film-Hole Shape on Turbine Blade Film Cooling Performance

The detailed heat transfer coefficient and film cooling effectiveness distributions as well as tile detailed coolant jet temperature profiles on the suction side of a gas turbine blade A,ere measured using a transient liquid crystal image method and a traversing cold wire and a traversing thermocouple probe, respectively. The blade has only one row of film holes near the gill hole portion on the suction side of the blade. The hole geometries studied include standard cylindrical holes and holes with diffuser shaped exit portion (i.e. fanshaped holes and laidback fanshaped holes). Tests were performed on a five-blade linear cascade in a low-speed wind tunnel. The mainstream Reynolds number based on cascade exit velocity was 5.3 x 10(exp 5). Upstream unsteady wakes were simulated using a spoke-wheel type wake generator. The wake Strouhal number was kept at 0 or 0.1. Coolant blowing ratio was varied from 0.4 to 1.2. Results show that both expanded holes have significantly improved thermal protection over the surface downstream of the ejection location, particularly at high blowing ratios. However, the expanded hole injections induce earlier boundary layer transition to turbulence and enhance heat transfer coefficients at the latter part of the blade suction surface. In general, the unsteady wake tends to reduce film cooling effectiveness.

Han, J. C.↗

NASA NTRS1988

Correlation of SA349/2 Helicopter Flight Test Data with a Comprehensive Rotorcraft Model

A comprehensive rotorcraft analysis model, CAMRAD, was used to predict blade aerodynamic and structural loads and performance for comparison with flight test data. The data were obtained from an SA349/2 helicopter with an advanced geometry rotor. Sensitivity of the correlation to wake geometry, blade dynamics, and blade aerodynamic effects was investigated. Blade chordwise pressure coefficients were predicted for the transonic regimes near the blade tip using the model coupled with two finite-difference codes.

Yamauchi, Gloria K.↗

NASA NTRS1991

Low-Speed Wind-Tunnel Test of an Unpowered High-Speed Stoppable Rotor Concept in Fixed-Wing Mode

An experimental investigation of the M85, a High Speed Rotor Concept, was conducted at the NASA Langley 14 x 22 foot Subsonic Tunnel, assisted by NASA-Ames. An unpowered 1/5 scale model of the XH-59A helicopter fuselage with a large circular hub fairing, two rotor blades, and a shaft fairing was used as a baseline configuration. The M85 is a rotor wing hybrid aircraft design, and the model was tested with the rotor blade in the fixed wing mode. Assessments were made of the aerodynamic characteristics of various model rotor configurations. Variation in configurations were produced by changing the rotor blade sweep angle and the blade chord length. The most favorable M85 configuration tested included wide chord blades at 0 deg sweep, and it attained a system lift to drag ratio of 8.4.

Lance, Michael B.↗

NASA NTRS1981

Low and high speed propellers for general aviation - Performance potential and recent wind tunnel test results

A survey is presented of current research efforts in general aviation, low-speed propeller design and high-speed propfan design, with attention on such features as (1) advanced blade shapes, with novel airfoils and sweep, (2) tip devices, (3) integrated propeller/nacelle designs, (4) area-ruled spinners, (5) lightweight, all-composite blade construction, and (6) contra-rotating propfan systems. The potential overall improvements associated with these design modifications are calculated to lie at 10-15% for low-speed rotors and 15-30% for high-speed ones. Emphasis is placed on noise reduction, blade drag, performance prediction methods and wind tunnel testing of alternative rotor configurations. Extensive use of graphs is made in performance comparisons between alternative blade and rotor designs.

Jeracki, R. J.↗

NASA NTRS1994

Wall interaction effects for a full-scale helicopter rotor in the NASA Ames 80- by 120-foot wind tunnel

A full-scale helicopter rotor test was conducted in the NASA Ames 80- by 120-Foot Wind Tunnel with a four-bladed S-76 rotor system. This wind tunnel test generated a unique and extensive data base covering a wide range of rotor shaft angles-of-attack and rotor thrust conditions from 0 to 100 knots. Three configurations were tested: (1) empty tunnel; (2) test stand body (fuselage) and support system; and (3) fuselage and support system with rotor installed. Empty tunnel wall pressure data are evaluated as a function of tunnel speed to understand the baseline characteristics. Aerodynamic interaction effects between the fuselage and the walls of the tunnel are investigated by comparing wall, ceiling, and floor pressures for various tunnel velocities and fuselage angles-of-attack. Aerodynamic interaction effects between the rotor and the walls of the tunnel are also investigated by comparing wall, ceiling, and floor pressures for various rotor shaft angles, rotor thrust conditions, and tunnel velocities. Empty tunnel wall pressure data show good repeatability and are not affected by tunnel speed. In addition, the tunnel wall pressure profiles are not affected by the presence of the fuselage apart from a pressure shift. Results do not indicate that the tunnel wall pressure profiles are affected by the presence of the rotor. Significant changes in the wall, ceiling, and floor pressure profiles occur with changing tunnel speeds for constant rotor thrust and shaft angle conditions. Significant changes were also observed when varying rotor thrust or rotor shaft angle-of-attack. Other results indicate that dynamic rotor loads and blade motion are influenced by the presence of the tunnel walls at very low tunnel velocity and, together with the wall pressure data, provide a good indication of flow breakdown.

Shinoda, Patrick M.↗

NASA NTRS1974

Impact resistance of composite fan blades

Results are presented of a program to determine the impact resistance of composite fan blades subjected to foreign object damage (FOD) while operating under conditions simulating a short take-off and landing (STOL) engine at takeoff. The full-scale TF39 first-stage fan blade was chosen as the base design for the demonstration component since its configuration and operating tip speeds are similar to a typical STOL fan blade several composite configurations had already been designed and evaluated under previous programs. The first portion of the program was devoted toward fabricating and testing high impact resistant, aerodynamically acceptable composite blades which utilized only a single material system in any given blade. In order to increase the blade impact capability beyond this point, several mixed material (hybrid) designs were investigated using S-glass and Kevlar as well as boron and graphite fibers. These hybrid composite blades showed a marked improvement in resistance to bird impact over those blades made of a single composite material. The work conducted under this program has demonstrated substantial improvement in composite fan blades with respect to FOD resistance and has indicated that the hybrid design concept, which utilizes different types of fibers in various portions of a fan blade design depending on the particular requirements of the different areas and the characteristics of the different fibers involved, shows a significant improvement over those designs utilizing only one material system.

Source record↗

NASA NTRS1949

Investigation in Simulated Vertical Descent of the Characteristics of a Cargo-Dropping Device having Extensible Rotating Blades

The characteristics of a cargo-dropping device having extensible rotating blades as load-carrying surfaces have been studied in simulated vertical descent in the Langley 20-foot free-spinning tunnel. The investigation included tests to determine the variation in vertical sinking speed with load. A study of the blade characteristics and of the test results indicated a method of dynamically balancing the blades to permit proper functioning of the device.

Stone, Ralph W., Jr.↗

NASA NTRS2001

Flowfield And Download Measurements And Computation of a Tiltrotor Aircraft In Hover

A multipart study of the V-22 hover flowfield was conducted. Testing involved a 0.15-scale semispan model with multiple independent force balance systems. The velocity flowfield surrounding the airframe was measured using a robotic positioning system and anemometer. Both time averaged and cycle-averaged results are reported. It is shown that the fuselage download in hover can be significantly reduced using a small download reduction device. Measurements indicate that the success of the device is attributed to the substantial elimination of tiltrotor fountain flow. As part of.the study, an unsteady CFD prediction is time-averaged, and shown to have excellent agreement in predicting the baseline configuration fountain flow. Some discrepancies at the outboard edge of the rotor are discussed. An &&sessment of an advanced tip shape rotor comp"'Ietes the study. Derived from a nonrotating study, the advanced tip shape rotor was developed and tested on the Bell 0.15 scale semi-span V-22 model. The tip shape was intended to diffuse the tip vortex and reduce BVI noise. Rotor wake vorticity is extracted from the measured velocity dam to show that the advanced tip shape produces a tip vortex that is only slightly more diffuse than the baseline tip blade. The results indicate that nonrotating tests may overpredict the amount of tip vortex diffusion achieved by tip shape design in a rotating environment.

Brand, Albert G.↗