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At least 91 records · Page 5

Aerodynamic characteristics of two rotorcraft airfoils designed for application to the inboard region of a main rotor blade

A wind tunnel investigation was conducted to determine the 2-D aerodynamic characteristics of two new rotorcraft airfoils designed especially for application to the inboard region of a helicopter main rotor blade. The two new airfoils, the RC(4)-10 and RC(5)-10, and a baseline airfoil, the VR-7, were all studied in the Langley Transonic Tunnel at Mach nos. from about 0.34 to 0.84 and at Reynolds nos. from about 4.7 to 9.3 x 10 (exp 6). The VR-7 airfoil had a trailing edge tab which is deflected upwards 4.6 degs. In addition, the RC(4)-10 airfoil was studied in the Langley Low Turbulence Pressure Tunnel at Mach nos. from 0.10 to 0.44 and at Reynolds nos. from 1.4 to 5.4 x 10 (exp 6) respectively. Some comparisons were made of the experimental data for the new airfoils and the predictions of two different theories. The results of this study indicates that both of the new airfoils offer advantages over the baseline airfoil. These advantages are discussed.

Noonan, Kevin W.↗

Use of the WEST-1 wind turbine simulator to predict blade fatigue load distribution

To test the ability of WEST-1 to predict blade fatigue load distribution, actual wind signals were fed into the simulator and the response data were recorded and processed in the same manner as actual wind turbine data. The WEST-1 simulator was operated in a stable, unattended mode for six hours. The probability distribution of the cyclic flatwise bending moment for the blade was comparable to that for an actual wind turbine in winds with low turbulence. The input from a stationary anemometer was found to be inadequate for use in the prediction of fatigue load distribution for blade design purposes and modifications are necessary.

Janetzke, D. C.↗

Experimental and numerical study of the British Experimental Rotor Programme blade

Wind-tunnel tests on the British Experimental Rotor Programme (BERP) tip are described, and the results are compared with computational fluid dynamics (CFD) results. The test model was molded using the Lynx-BERP blade tooling to provide a semispan, cantilever wing comprising the outboard 30 percent of the rotor blade. The tests included both surface-pressure measurements and flow visualization to obtain detailed information of the flow over the BERP tip for a range of angles of attack. It was observed that, outboard of the notch, favorable pressure gradients exist which ensure attached flow, and that the tip vortex also remains stable to large angles of attack. On the rotor, these features yield a very gradual break in control loads when the retreating-blade limit is eventually reached. Computational and experimental results were generally found to be in good agreement.

Brocklehurst, Alan↗

Aerodynamic characteristics of a rotorcraft airfoil designed for the tip region of a main rotor blade

A wind tunnel investigation was conducted to determine the 2-D aerodynamic characteristics of a new rotorcraft airfoil designed for application to the tip region (stations outboard of 85 pct. radius) of a helicopter main rotor blade. The new airfoil, the RC(6)-08, and a baseline airfoil, the RC(3)-08, were investigated in the Langley 6- by 28-inch transonic tunnel at Mach numbers from 0.37 to 0.90. The Reynolds number varied from 5.2 x 10(exp 6) at the lowest Mach number to 9.6 x 10(exp 6) at the highest Mach number. Some comparisons were made of the experimental data for the new airfoil and the predictions of a transonic, viscous analysis code. The results of the investigation indicate that the RC(6)-08 airfoil met the design goals of attaining higher maximum lift coefficients than the baseline airfoil while maintaining drag divergence characteristics at low lift and pitching moment characteristics nearly the same as those of the baseline airfoil. The maximum lift coefficients of the RC(6)-08 varied from 1.07 at M=0.37 to 0.94 at M=0.52 while those of the RC(3)-08 varied from 0.91 to 0.85 over the same Mach number range. At lift coefficients of -0.1 and 0, the drag divergence Mach number of both the RC(6)-08 and the RC(3)-08 was 0.86. The pitching moment coefficients of the RC(6)-08 were less negative than those of the RC(3)-08 for Mach numbers and lift coefficients typical of those that would occur on a main rotor blade tip at high forward speeds on the advancing side of the rotor disk.

Noonan, Kevin W.↗

Examination, evaluation and repair of laminated wood blades after service on the Mod-OA wind turbine

Laminated wood blades were designed, fabricated, and installed on a 200-KW wind turbine (Mod-OA). The machine uses a two-blade rotor with a diameter of 38.1 m (125 ft). Each blade weights less than 1361 kg (3000 lb). After operating in the field, two blade sets were returned for inspection. One set had been in Hawaii for 17 months (7844 hr of operation) and the other had been at Block Island, Rhode Island, for 26 months (22 months operating - 7564 hr). The Hawaii set was returned because of one of the studs that holds the blade to the hub had failed. This was found to be caused by a combination of improper installation and inadequate corrosion protection. No other problems were found. The broken stud (along with four others that were badly corroded) was replaced and the blades are now in storage. The Block Island set of blades was returned at the completion of the test program, but one blade was found to have developed a crack in the leading edge along the entire span. This crack was found to be the result of a manufacturing process problem but was not structurally critical. When a load-deflection test was conducted on the cracked blade, the response was identical to that measured before installation. In general, the laminate quality of both blade sets was excellent. No significant internal delamination or structural defects were found in any blade. The stud bonding process requires close tolerance control and adequate corrosion protection, but studs can be removed and replaced without major problems. Moisture content stabilization does not appear to be a problem, and laminated wood blades are satisfactory for long-term operation on Mod-OA wind turbines.

Faddoul, J. R.↗

Investigation of the Kline-Fogleman airfoil section for rotor blade applications

Wind tunnel tests of a wedgeshaped airfoil with sharp leading edge and a spanwise step were conducted. The airfoil was tested with variations of the following parameters: (1) Reynolds number, (2) step location, (3) step shape, (4) apex angle, and (5) with the step on either the upper or lower surface. The results are compared with a flat plate and with wedge airfoils without a step having the same aspect ratio. Water table tests were conducted for flow visualization and it was determined that the flow separates from the upper surface at low angles of attack. The wind tunnel tests show that the lift/drag ratio of the airfoil is lower than for a flat plate and the pressure data show that the airfoil derives its lift in the same manner as a flat plate.

Lumsdaine, E.↗

Low-cost composite blades for the Mod-0A wind turbines

Low cost approaches to the design and fabrication of blades for a two-bladed 200 kW wind turbine were identified and the applicability of the techniques to larger and smaller blades was assessed. Blade tooling was designed and fabricated. Two complete blades and a partial blade for tool tryout were built. The patented TFT process was used to wind the entire blade. This process allows rapid winding of an axially oriented composite onto a tapered mandrel, with tapered wall thickness. The blade consists of a TFT glass-epoxy airfoil structure filament wound onto a steel root end fitting. The fitting is, in turn, bolted to a conical steel adapter section to provide for mounting attachment to the hub. Structural analysis, blade properties, and cost and weight analysis are described.

Weingart, O.↗

Composite blade structural analyzer (COBSTRAN) user's manual

The installation and use of a computer code, COBSTRAN (COmposite Blade STRuctrual ANalyzer), developed for the design and analysis of composite turbofan and turboprop blades and also for composite wind turbine blades was described. This code combines composite mechanics and laminate theory with an internal data base of fiber and matrix properties. Inputs to the code are constituent fiber and matrix material properties, factors reflecting the fabrication process, composite geometry and blade geometry. COBSTRAN performs the micromechanics, macromechanics and laminate analyses of these fiber composites. COBSTRAN generates a NASTRAN model with equivalent anisotropic homogeneous material properties. Stress output from NASTRAN is used to calculate individual ply stresses, strains, interply stresses, thru-the-thickness stresses and failure margins. Curved panel structures may be modeled providing the curvature of a cross-section is defined by a single value function. COBSTRAN is written in FORTRAN 77.

Aiello, Robert A.↗

Composite Blade Structural Analyzer (COBSTRAN) demonstration manual

The input deck setup is described for a computer code, composite blade structural analyzer (COBSTRAN) which was developed for the design and analysis of composite turbofan and turboprop blades and also for composite wind turbine blades. This manual is intended for use in conjunction with the COBSTRAN user's manual. Seven demonstration problems are described with pre- and postprocessing input decks. Modeling of blades which are solid thru-the-thickness and also aircraft wing airfoils with internal spars is shown. Corresponding NASTRAN and databank input decks are also shown. Detail descriptions of each line of the pre- and post-processing decks is provided with reference to the Card Groups defined in the user's manual. A dictionary of all program variables and terms used in this manual may be found in Section 6 of the user's manual.

Aiello, Robert A.↗

Composite-Blade Structural Analyzer

COBSTRAN (COmposite Blade STRuctural ANalyzer) computer program is preprocessor and postprocessor facilitating design and analysis of composite turbofan and turboprop blades, and of composite wind-turbine blades. Combines theories of mechanics of composites and of laminates with data base of fiber and matrix properties. Designed to carry out linear analyses required for efficient mathematical modeling and analysis of bladelike structural components made of multilayered angle-plied fiber composites. Components made from isotropic or anisotropic homogeneous materials also modeled. Written in FORTRAN 77.

Aiello, R. A.↗

Composite-Material Propfan Blades For A Wind-Tunnel Model

Report discusses design and sequence of operations performed in fabricating set of graphite-fiber/epoxy-matrix composite propfan blades. Describes major phases of fabrication of blades, including machining of metal master blades, fabrication of molds from master blades, cutting of graphite-fiber/epoxy prepreg sheets to form plies, stacking of plies to obtain preforms, assembly of pressure-and suction-side preforms into unitary blade preforms, curing preforms in molds, final light finishing, and inspection.

Fite, E. Brian↗

Wind-turbine-generator rotor-blade concepts with low-cost potential

Four processes for producing blades are examined. Two use filament winding techniques and two involve filling a mold or form to produce all or part of a blade. The processes are described and a comparison is made of costs, material properties, designs and free vibration characteristics. Conclusions are made regarding the feasibility of each process to produce low-cost, structurally adequate blades.

Sullivan, T. L.↗

Thermal-stress analysis for a wood composite blade

A thermal-stress analysis of a wind turbine blade made of wood composite material is reported. First, the governing partial differential equation on heat conduction is derived, then, a finite element procedure using variational approach is developed for the solution of the governing equation. Thus, the temperature distribution throughout the blade is determined. Next, based on the temperature distribution, a finite element procedure using potential energy approach is applied to determine the thermal-stress distribution. A set of results is obtained through the use of a computer, which is considered to be satisfactory. All computer programs are contained in the report.

Fu, K. C.↗

Filament-winding fabrication of QCSEE configuration fan blades

The design and fabrication of twelve NASA-QCSEE type composite fan blades utilizing wet filament winding fabrication techniques is described. All composite fibers were continuous and attached to the root end. All components were formed, bonded, and co-cured in one molding process. Advanced fiber materials used in the blade fabrication were Thornel-300, Carbolon Z-2-1, and Carbolon Z-3 graphite in an epoxy resin matrix.

Yao, S.↗

Design, evaluation, and fabrication of low-cost composite blades for intermediate-size wind turbines

Low cost approaches for production of 60 ft long glass fiber/resin composite rotor blades for the MOD-OA wind turbine were identified and evaluated. The most cost-effective configuration was selected for detailed design. Subelement and subscale specimens were fabricated for testing to confirm physical and mechanical properties of the composite blade materials, to develop and evaluate blade fabrication techniques and processes, and to confirm the structural adequacy of the root end joint. Full-scale blade tooling was constructed and a partial blade for tool and process tryout was built. Then two full scale blades were fabricated and delivered to NASA-LeRC for installation on a MOD-OA wind turbine at Clayton, New Mexico for operational testing. Each blade was 60 ft. long with 4.5 ft. chord at root end and 2575 lbs weight including metal hub adapter. The selected blade configuration was a three cell design constructed using a resin impregnated glass fiber tape winding process that allows rapid wrapping of primarily axially oriented fibers onto a tapered mandrel, with tapered wall thickness. The ring winder/transverse filament tape process combination was used for the first time on this program to produce entire rotor blade structures. This approach permitted the complete blade to be wound on stationary mandrels, an improvement which alleviated some of the tooling and process problems encountered on previous composite blade programs.

Weingart, O.↗

Winding for the wind

The mechanical properties and construction of epoxy-impregnated fiber-glass blades for wind turbines are discussed, along with descriptions of blades for the Mod 0A and Mod 5A WECS and design goals for a 4 kW WECS. Multicell structure combined with transverse filament tape winding reduces labor and material costs, while placing a high percentage of 0 deg fibers spanwise in the blades yields improved strength and elastic properties. The longitudinal, transverse, and shear modulus are shown to resist stresses exceeding the 50 lb/sq ft requirements, with constant stress resistance expected until fatigue failure is approached. Regression analysis indicates a fatigue life of 400 million operating cycles. The small WECS under prototype development features composite blades, nacelle, and tower. Rated at 5.7 kW in a 15 mph wind, the machine operates over a speed range of 9-53.9 mph and is expected to produce 16,200 kWh annually in a 10 mph average wind measured at 30 ft.

Weingart, O.↗

Structural analysis of low-speed composite propfan blades for the LRCSW wind tunnel model

The Naval Weapons Center at China Lake, CA, is currently in the process of evaluating propulsion systems for the Long Range Conventional Standoff Weapons (LRCSW). At present, the Advanced Counter-Rotating Propfan system is being considered. The methodologies are documented which were used to structurally analyze the 0.55 scale CM1 composite propfan blades for the LRCSW with COBSTRAN and MSC/NASTRAN. Significant results are also reported.

Ernst, Michael A.↗