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At least 91 records · Page 5

10-deg off-axis test for shear properties in fiber composites

A combined theoretical and experimental investigation was conducted to assess the suitability of the 10-deg off-axis tensile test specimen for the intralaminar shear characterization of unidirectional composites. Composite mechanics, a combined-stress failure criterion, and a finite-element analysis were used to determine theoretically the stress-strain variation across the specimen width and the relative stress and strain magnitudes at the 10-deg plane. Strain gages were employed to measure the strain variation across the specimen width at specimen midlength and near the end tabs. Specimens from Mod-I/epoxy, T-300/epoxy, and S-glass/epoxy were used in the experimental program. It was found that the 10-deg off-axis tensile test specimen is suitable for intralaminar shear characterization, and it is recommended that it should be considered as a possible standard test specimen for such a characterization.

Chamis, C. C.↗

Ultrasonic additive manufacturing of 4130 steel using Ni interlayers

Ultrasonic additive manufacturing (UAM) is a solid-state manufacturing process for making complex components. However, fabrication of ferritic (body centered cubic) steels has been challenging for UAM due to its high hardness. This research successfully joined AISI 4130 steel sheets by using soft Ni (face centered cubic) interlayers. The localisation of plastic deformation in the Ni-interlayer leads to a significant reduction in voids. A post-process heat-treatment was designed using thermodynamic calculations to dissolve nickel into steel matrix. Energy dispersive X-ray spectroscopy measurements showed ~10 µm Ni from the interlayer diffused into the steel side, confirming the feasibility of the approach. The shear tests show a higher shear strength in comparison to as-processed 4130 without interlayers and post processed using hot isostatic pressing (HIP).

36 MATERIALS SCIENCE↗

ALFA Discrete Element Method (DEM) Simulations using PFC3D

Contains input scripts, background information, reduced data, and results associated with the discrete element method (DEM) simulations of interface shear tests, plate anchor pullout tests, and torpedo anchor installation and pullout tests, using the software PFC3D (v4.0).

16 TIDAL AND WAVE POWER↗

Injection‐Induced Shear Slip and Permeability Enhancement in Granite Fractures

Abstract Shear stimulation, so‐called hydroshearing , is believed to reactivate critical or near‐critical preexisting fractures by pressurized fluid injection, causing them to slip and dilate for economic production from geothermal and unconventional petroleum reservoirs. However, little or no experiments have been conducted to directly probe the coupled hydromechanical responses and permeability evolution during fracture shearing. In this paper, we present the results of novel injection‐induced shear tests on cylindrical granite samples each containing a single tensile or saw cut fracture. The shear test on rough fractures demonstrates that retainable permeability enhancement can be achieved through dilatant shear slip. The characteristic stick‐slip behavior of the fracture during shearing is also observed. Fracture aperture controlled by effective normal stress dominates the fluid flow in stick state, while in slip state, the major contributor to production increase is the irreversible normal dilation caused by fracture shear slip. The experimental data show that depending on the fracture roughness, the fracture slip process includes two quasi‐static slip intervals with a slip velocity of ~10 −9 to ~10 −6 m/s and a dynamic slip interval with a slip velocity of ~10 −7 to ~10 −5 m/s. The fracture slip correlates well with the associated stress relaxation: a faster fracture slip induces a quicker stress relaxation, and vice versa. The influence of surface roughness on the hydromechanical responses during fracture shearing and the shear‐induced asperity degradation are also studied. The various experimental observations on rough and smooth fractures clearly indicate that the key component to shear stimulation is fracture self‐propping by asperities.

Ye, Zhi↗

Application of infrared radiometers for airborne detection of clear air turbulence and low level wind shear, airborne infrared low level wind shear detection test

The feasibility of infrared optical techniques for the advance detection and avoidance of low level wind shear (LLWS) or low altitude wind shear hazardous to aircraft operations was investigated. A primary feasibility research effort was conducted with infrared detectors and instrumentation aboard the NASA Ames Research Center Learjet. The main field effort was flown on the NASA-Ames Dryden B57B aircraft. The original approach visualized a forward-looking, infrared transmitting (KRS-5) window through which signals would reach the detector. The present concept of a one inch diameter light pipe with a 45 deg angled mirror enables a much simpler installation virtually anywhere on the aircraft coupled with the possibility of horizontal scanning via rotation of the forward directed mirror. Present infrared detectors and filters would certainly permit ranging and horizontal scanning in a variety of methods. CRT display technology could provide a contoured picture with possible shear intensity levels from the infrared detection system on the weather radar or a small adjunct display. This procedure shoud be further developed and pilot evaluated in a light aircraft such as a Cessna 207 or equivalent.

Kuhn, P. M.↗

Tearing parameter failure integration with the multilevel solver.

The tearing parameter criterion and material softening failure method currently used in the multilinear elastic-plastic constitutive model was added as an option to modular failure capabilities. The modular failure implementation was integrated with the multilevel solver for multi-element simulations. Currently, this implementation is only available to the J 2 plasticity model due to the formulation of the material softening approach. The implementation compared well with multilinear elastic-plastic model results for a uniaxial tension test, a simple shear test, and a representative structural problem. Necessary generalizations of the failure method to extend it as a modular option for all plasticity models are highlighted.

36 MATERIALS SCIENCE↗

Thermoplastic coating of carbon fibers

Using a continuous powder coating process, more than 1500 meters of T 300/LaRC-TPI prepreg were produced. Two different types of heating sections in the coating line, namely electrical resistance and convection heating, were utilized. These prepregs were used to fabricate unidirectional composites. During composite fabrication the cure time of the consolidation was varied, and composites samples were produced with and without vacuum. Under these specimens, the effects of the different heating sections and of the variation of the consolidation parameters on mechanical properties and void content were investigated. The void fractions of the various composites were determined from density measurements, and the mechanical properties were measured by tensile testing, short beam shear testing and dynamic mechanical analysis.

Edie, D. D.↗

Geotechnical Tests on Asteroid Simulant Orgueil

In the last 100 years, the global population has more than quadrupled to over seven billion people. At the same time, the demand for food and standard of living has been increasing which has amplified the global water use by nearly eight times from approximately 500 to 4000 cu km per yr from 1900 to 2010. With the increasing concern to sustain the growing population on Earth it is necessary to seek other approaches to ensure that our planet will have resources for generations to come. In recent years, the advancement of space travel and technology has allowed the idea of mining asteroids with resources closer to becoming a reality. During the duration of the internship at NASA Kennedy Space Center, several geotechnical tests were conducted on BP-1 lunar simulant and asteroid simulant Orgueil. The tests that were conducted on BP-1 was to practice utilizing the equipment that will be used on the asteroid simulant and the data from those tests will be omitted from report. Understanding the soil mechanics of asteroid simulant Orgueil will help provide basis for future technological advances and prepare scientists for the conditions they may encounter when mining asteroids becomes reality in the distant future. Distinct tests were conducted to determine grain size distribution, unconsolidated density, and maximum density. Once the basic properties are known, the asteroid simulant will be altered to different levels of compaction using a vibrator table to see how compaction affects the density. After different intervals of vibration compaction, a miniature vane shear test will be conducted. Laboratory vane shear testing is a reliable tool to investigate strength anisotropy in the vertical and horizontal directions of a very soft to stiff saturated fine-grained clayey soil. This test will provide us with a rapid determination of the shear strength on the undisturbed compacted regolith. The results of these tests will shed light on how much torque is necessary to drill through the surface of an asteroid. Most of the known asteroids are believed to be left over material during the formation of the solar system that never accreted to form planets. Asteroids can be found in several groups such as Trojan Asteroids, Near Earth Asteroids (NEAs) and the main asteroid belt. The Trojan Asteroids orbit the 4th and 5th Lagrange points of major planets in the Solar System while the NEA's have orbits that are close to and sometimes intersect with Earths orbit and the Main Asteroid Belt which is found between the orbit of Mars and Jupiter. Gravitational perturbations can alter the orbit of asteroids in the Main Asteroid Belt causing them to move closer to earth causing them to become in the NEA class.

resources↗

The significance of nanoparticles on bond strength of polymer concrete to steel

Here, polymer concrete (PC) is a commonly used material in construction due to its improved durability and good bond strength to steel substrate. PC has been suggested as a repair and seal material to restore the bond between the cement annulus and the steel casing in wells that penetrate formations under consideration for CO 2 sequestration. Nanoparticles including Multi-Walled Carbon Nano Tubes (MWCNTs), Aluminum Nanoparticles (ANPs) and Silica Nano particles (SNPs) were added to an epoxy-based PC to examine how the nanoparticles affect the bond strength of PC to a steel substrate. Slant shear tests were used to determine the bond strength of PC incorporating nanomaterials to steel; results reveal that PC incorporating nanomaterials has an improved bond strength to steel substrate compared with neat PC. In particular, ANPs improve the bond strength by 51% over neat PC. Local shear stresses, extracted from Finite Element (FE) analysis of the slant shear test, were found to be as much as twice the apparent/average shear/bond strength. These results suggest that the impact of nanomaterials is higher than that shown by the apparent strength. Fourier Transform Infrared (FTIR) measurements of epoxy with and without nanomaterials showed ANPs to influence curing of epoxy, which might explain the improved bond strength of PC incorporating ANPs.

36 MATERIALS SCIENCE↗

Simple torsion test for shear moduli determination of orthotropic composites

The shear moduli G13 and G23 for two different composites (AS/3501 and T300/5209) of uniaxial and cross-ply fiber orientations were determined by torsion testing of flat specimens of rectangular cross section. Torsion tests were run under controlled angle of twist in an electro-hydraulic servo-controlled test system. Both laser and potentiometer methods of measuring the angle of twist were used. The in-plane shear modulus was calculated with a formula for transversally isotropic materials and a formula for orthotropic materials, while the out-of-plane shear modulus was calculated from the orthotropic material formula. Neither the uniaxial nor the angle-ply composite materials studied were transversely isotropic. The degree of anisotropy for the angle-ply materials was several times greater than that of the uniaxial composites. For specimens of uniaxial fiber orientation, the in-plane shear moduli could be calculated to a good approximation by using the isotropic formula and test machine deflection data.

Sumsion, H. T.↗

Mechanical Properties of Aerogels

Aerogels are extremely low density solids that are characterized by a high porosity and pore sizes on the order of nanometers. Their low thermal conductivity and sometimes transparent appearance make them desirable for applications such as insulation in cryogenic vessels and between double paned glass in solar architecture. An understanding of the mechanical properties of aerogels is necessary before aerogels can be used in load bearing applications. In the present study, the mechanical behavior of various types of fiber-reinforced silica aerogels was investigated with hardness, compression, tension and shear tests. Particular attention was paid to the effects of processing parameters, testing conditions, storage environment, and age on the aerogels' mechanical response. The results indicate that the addition of fibers to the aerogel matrix generally resulted in softer, weaker materials with smaller elastic moduli. Furthermore, the testing environment significantly affected compression results. Tests in ethanol show an appreciable amount of scatter, and are not consistent with results for tests in air. In fact, the compression specimens appeared to crack and begin to dissolve upon exposure to the ethanol solution. This is consistent with the inherent hydrophobic nature of these aerogels. In addition, the aging process affected the aerogels' mechanical behavior by increasing their compressive strength and elastic moduli while decreasing their strain at fracture. However, desiccation of the specimens did not appreciably affect the mechanical properties, even though it reduced the aerogel density by removing trapped moisture. Finally, tension and shear test results indicate that the shear strength of the aerogels exceeds the tensile strength. This is consistent with the response of brittle materials. Future work should concentrate on mechanical testing at cryogenic temperatures, and should involve more extensive tensile tests. Moreover, before the mechanical response of reinforced aerogels can be fully understood, more tests of unreinforced aerogels are necessary. Unreinforced aerogels are of particular use because their birefringent nature allows for visual determination of stress fields during mechanical testing. The success of any future tests depends on the availability of a large supply of quality specimens with well-documented preparation and storage histories.

Parmenter, Kelly E.↗

Real-time, In-line Assessment of Flow Performance for Compressible and Anisotropic Bulk Solids

Feeding and handling problems have been recognized as a major contributor to low production of renewable cellulosic ethanol in the US, which achieved only 7% of nameplate capacity in 2016. Current methods that assess material feeding and handling properties require multiple hours to complete, making them ill-suited for quality assurance and control (QA/QC) in production environments. This talk presents a method, based upon a custom hopper with adaptable geometry, to assess feeding and handling behavior of materials in a production or receiving line in real-time, so that those properties can be used to either sort material or adjust preprocessing conditions to ensure that incoming material meet feeding and handling specifications. Flow properties are determined by continually adjusting the size of the outlet in a plane-flow hopper to maintain a constant fill level in the hopper. The angle of the hopper walls can also be adjusted to tune the geometry to different materials. Tests conducted at approximately 1,000 lbs per hour indicate that this method readily assesses the flow performance differences of corn stover and pine wood due to changes in particle size from 3 to 13 mm and due to changes in moisture content from 10 to 20%. Comparison of this method with shear tests using an automated Schulze ring shear indicate that this method is more sensitive for determining differences in flowability performance than traditional shear tests for corn stover and pine wood. Test results, including wall pressure measurements, are compared to simulations and indicate that this method shows promise for in-line quantitative estimation of the flow properties of compressible and anisotropic materials, including bulk density, cohesion, and internal angle of friction.

09 BIOMASS FUELS↗

Degradation in PV Encapsulation Strength of Attachment: An Interlaboratory Study Towards a Climate-Specific Test

Reduced strength of attachment of the encapsulant resulting from the outdoor environment, including ultraviolet (UV) radiation, may decrease photovoltaic (PV) module lifetime by enabling widespread corrosion of internal components. To date, few studies exist showing how the adhesion of PV components varies with environmental stress. We have conducted an interlaboratory experiment to provide an understanding that will be used to develop climatic specific module tests. Factors examined in the study included the UV light source (lamp type), temperature, and humidity to be proposed for use in accelerated aging tests. A poly (ethylene-co-vinyl acetate) (EVA) formulation often used in veteran PV installations was studied using a compressive shear test - to quantify the strength of attachment at the EVA/glass interface. Replicate laminated glass/polymer/glass coupon specimens were weathered at 12 institutions using a variety of indoor chambers or field aging. Shear strength, shear strain, and toughness were measured using a mechanical load-frame for the compressive shear test, with subsequent optical imaging and electron microscopy of the separated surfaces.

14 SOLAR ENERGY↗

Validation of the DESI-DR1 3x2-pt analysis: scale cut and shear ratio tests

Combined survey analyses of galaxy clustering and weak gravitational lensing (3x2-pt studies) will allow new and accurate tests of the standard cosmological model. However, careful validation is necessary to ensure that these cosmological constraints are not biased by uncertainties associated with the modelling of astrophysical or systematic effects. In this study we validate the combined 3x2-pt analysis of the Dark Energy Spectroscopic Instrument Data Release 1 (DESI-DR1) spectroscopic galaxy clustering and overlapping weak lensing datasets from the Kilo-Degree Survey (KiDS), the Dark Energy Survey (DES), and the Hyper-Suprime-Cam Survey (HSC). By propagating the modelling uncertainties associated with the non-linear matter power spectrum, non-linear galaxy bias and baryon feedback, we design scale cuts to ensure that measurements of the matter density and the amplitude of the matter power spectrum are biased by less than 30% of the statistical error. We also test the internal consistency of the data and weak lensing systematics by performing new measurements of the lensing shear ratio. We demonstrate that the DESI-DR1 shear ratios can be successfully fit by the same model used to describe cosmic shear correlations, and analyse the additional information that can be extracted about the source redshift distributions and intrinsic alignment parameters. This study serves as crucial preparation for the upcoming cosmological parameter analysis of these datasets.

Emas, N. [Swinburne U., Ctr. Astrophys. Supercompu↗

Experimental and Numerical Analysis of Liquid Metal Embrittlement Crack Location

Advanced high-strength steels used in automotive structural components are commonly protected using zinc coatings. However, the steel/zinc system creates the potential for liquid metal embrittlement during welding. Although liquid metal embrittlement cracks are known to form, the current literature does not include crack location when assessing crack severity. In this work, TRIP1100 joints showed that LME cracks decreased strength from 7.8 to 42.2%, depending on location, between the coated (cracked) and uncoated (non-cracked) condition. Liquid metal embrittlement cracks in critical locations were observed to propagate until fracture from lap shear testing. However, cracks in non-critically loaded areas were not part of the fracture path and did not result in a significant loss in strength. This shows LME crack location can be controlled to improve joint performance and vehicle safety. In addition, a model of lap shear testing in a cracked sample showed how the presence of a crack can affect the internal stress field depending on its location.

36 MATERIALS SCIENCE↗

Solid-state and fusion resistance spot welding of TD-NiCr sheet

By using specially processed TD-NiCr sheet in both 0.4-mm (0.015-in.) and 1.6-mm (0.062-in.) thicknesses and carefully selected welding procedures, solid state resistance spot welds were produced which, after postheating at 1200 C, were indistinguishable from the parent material. Stress-rupture shear tests of single-spot lap joints in 0.4-mm (0.015-in.) thick sheet showed that these welds were as strong as the parent material. Similar results were obtained in tensile-shear tests at room temperature and 1100 C and in fatigue tests. Conventional fusion spot welds in commercial sheet were unsatisfactory because of poor stress-rupture shear properties resulting from metallurgical damage to the parent material.

Moore, T. J.↗

Defect features, texture and mechanical properties of friction stir welded lap joints of 2A97 Al-Li alloy thin sheets

1.4 mm 2A97 Al-Li alloy thin sheets were welded by friction stir lap welding using the stirring tools with different pin length at different rotational speeds. The influence of pin length and rotational speed on the defect features and mechanical properties of lap joints were investigated in detail. Microstructure observation shows that the hook defect geometry and size mainly varies with the pin length instead of the rotational speed. The size of hook defects on both the advancing side (AS) and the retreating side (RS) increased with increasing the pin length, leading to the effective sheet thickness decreased accordingly. Electron backscatter diffraction analysis reveals that the weld zones, especially the nugget zone (NZ), have the much lower texture intensity than the base metal. Some new texture components are formed in the thermo-mechanical affected zone (TMAZ) and the NZ of joint. Lap shear test results show that the failure load of joints generally decreases with increasing the pin length and the rotational speed. The joints failed during the lap shear tests at three locations: the lap interface, the RS of the top sheet and the AS of the bottom sheet. The fracture locations are mainly determined by the hook defects. - Highlights: • Hook defect size mainly varies with the pin length of stirring tool. • The proportion of LAGBs and substructured grains increases from NZ to TMAZ. • Weld zones, especially the NZ, have the much lower texture intensity than the BM. • Lap shear failure load and fracture location of joints is relative to the hook defects.

36 MATERIALS SCIENCE↗