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At least 91 records · Page 5

Direct flue gas capture for algae cultivation and subsequent valorization: evaluating life cycle emissions and costs

Algae cultivation and processing is an important pathway under discussion within the broader CO 2 capture and utilization umbrella. Here, we discuss the results of a life-cycle analysis and techno-economic analysis of a pilot-scale photobioreactor that uses flue gas directly from natural gas or biogas combustion at 3–5% CO 2 concentration. The system requires minimal freshwater use as it has been successfully run with industrial wastewater and has a much smaller areal footprint compared with open pond cultivation. Introducing the flue gas directly to the photobioreactor avoids the need for CO 2 separation and pressurization, which is undertaken in many other algae cultivation systems. For the end-use of the biomass, the default case assumes conversion of algae to liquid fuels via hydrothermal liquefaction. The results indicate that the pilot-scale system has a higher cost, and comparable greenhouse gas emissions compared to pond-based systems, especially as the grid is anticipated to evolve to a lower carbon intensity. The costs of algae biofuel production range from $\$12–16$ per GGE at the current pilot scale. Depending on whether the source of the carbon is fossil or biogenic, the net emissions are 68 g CO 2 e per MJ and −4 g CO 2 e per MJ respectively. If the marine algae species is used instead of the freshwater species, it offers an additional 16 g CO 2 e per MJ carbon fixation in the form of calcium carbonate. The findings point to broadly desirable trends in GHG emissions and costs, while the discussion aims to shed light on areas that could further improve the scalability of the system.

20 FOSSIL-FUELED POWER PLANTS↗

Opportunities for Utilization of Low-Cost Algae Resources: Techno-Economic Analysis Screening for Near-Term Deployment (Parts 1 and 2)

This report presents a comprehensive techno-economic analysis (TEA) for the production, collection, or procurement of several low-cost algae resources that may otherwise be considered "waste" biomass materials today, as well as the utilization of these materials through exemplary conversion processes to produce renewable fuels and chemicals. In contrast to conventional TEA models attributed to large-scale algae "farming" approaches, which may be able to produce substantially more biomass and thus fuels/products at a national scale in the future, this assessment focuses on understanding opportunities and costs for such "waste" algal biomass resources as may be available at considerably lower cost today. Economics for base case assumptions and a range of sensitivity scenarios are presented, employing conversion technologies that are simple and well understood, and thus may be deployed at smaller community scale in the near term, as a means to support and expand a nascent algae industry on the way to employing a larger commercial algae farm approach for commodity-scale production. Specifically, three algal biomass resources are considered in this assessment, as may be sourced from (1) municipal wastewater treatment (WWT) utilizing algae in place of more conventional technologies for nitrogen/phosphorus removal, (2) collection and removal of harmful algal bloom (HAB) biomass as proliferates in certain inland water bodies, and (3) procurement of residual biomass following commercial lipid extraction (EXT) operations performed at smaller scale by industry today focused on higher-value nutraceutical applications. These three resources are evaluated through two conversion pathways: (1) combined algal biomass processing (CAP) through a simple/low-complexity configuration, and (2) anaerobic digestion (AD). The CAP pathway produces liquid fuels and chemical coproducts (polymer for off-site upgrading to bioplastics), whereas the AD pathway produces biogas (specifically renewable natural gas [RNG]) and crop fertilizer coproducts. To streamline the discussion, this report is broken into two sections: Part 1 focuses on WWT-derived biomass, and Part 2 on HAB and EXT biomass.

09 BIOMASS FUELS↗

Impact of storage and blending of algae and forest product residue on fuel blendstock production

Seasonal impacts on the production of algae biomass require blending with other feedstocks such as wood to maintain consistent annual conversion capacity. Idaho National Laboratory (INL) has developed a long-term storage strategy for algae biomass using ensiling, or anaerobic wet storage, that was tested for blends of algae and wood to stabilize the feedstock supply for processing to fuels. Additionally, blending biomass (algae and wood) leverages existing biomass storage approaches commonly used by the feed and forage industry. Earlier research also has demonstrated positive results that indicate ensiling is more effective and economical in normalizing biomass feedstock supply prior to conversions such as HTL (hydrothermal liquefaction) than preserving biomass by drying. By assessing impacts beginning with upstream logistic operations and proceeding through each conversion step, this work focuses on conversion of ensiled and blended biomass to fungible liquid transportation fuel blendstocks. This is accomplished by conversion of the blended biomass (62% Chlorella sp. blended with 38% loblolly pine forest product residues [FPR]) to bio-crude through HTL and subsequent upgrading through HT (hydrotreating) with a commercial refinery catalyst analogous to a refinery process to produce hydrocarbon fuel. In this work, results indicate that carbon retention and quality are preserved in both the bio-crude and upgraded fuel from the ensiled blend, indicating the potential of this approach for managing seasonal variations in algae biomass productivity.

09 BIOMASS FUELS↗

Synchrotron X-rays reveal the modes of Fe binding and trace metal storage in the brown algae Laminaria digitata and Ectocarpus siliculosus

Abstract Iron is accumulated symplastically in kelp in a non-ferritin core that seems to be a general feature of brown algae. Microprobe studies show that Fe binding depends on tissue type. The sea is generally an iron-poor environment and brown algae were recognized in recent years for having a unique, ferritin-free iron storage system. Kelp (Laminaria digitata) and the filamentous brown alga Ectocarpus siliculosus were investigated using X-ray microprobe imaging and nanoprobe X-ray fluorescence tomography to explore the localization of iron, arsenic, strontium, and zinc, and micro-X-ray absorption near-edge structure (μXANES) to study Fe binding. Fe distribution in frozen hydrated environmental samples of both algae shows higher accumulation in the cortex with symplastic subcellular localization. This should be seen in the context of recent ultrastructural insight by cryofixation–freeze substitution that found a new type of cisternae that may have a storage function but differs from the apoplastic Fe accumulation found by conventional chemical fixation. Zn distribution co-localizes with Fe in E. siliculosus, whereas it is chiefly located in the L. digitata medulla, which is similar to As and Sr. Both As and Sr are mostly found at the cell wall of both algae. XANES spectra indicate that Fe in L. digitata is stored in a mineral non-ferritin core, due to the lack of ferritin-encoding genes. We show that the L. digitata cortex contains mostly a ferritin-like mineral, while the meristoderm may include an additional component.

59 BASIC BIOLOGICAL SCIENCES↗

Algal Biomass Production via Open Pond Algae Farm Cultivation: 2020 State of Technology and Future Research

The annual State of Technology (SOT) assessment is an essential activity for platform research conducted under the Bioenergy Technologies Office. It allows for the impact of research progress to be quantified in terms of economic improvements in the overall biofuel production process for a particular biomass processing pathway, whether based on terrestrial or algal biomass feedstocks. As such, initial benchmarks can be established for currently demonstrated performance, and progress can be tracked towards out-year goals to ultimately demonstrate economically viable biofuel technologies. NREL's algae state of technology benchmarking efforts focus both on front-end algal biomass production and separately on back-end conversion to fuels through NREL's "combined algae processing" (CAP) pathway. The production model is based on outdoor long-term cultivation data, enabled by comprehensive algal biomass production trials conducted under Development of Integrated Screening, Cultivar Optimization, and Verification Research (DISCOVR) consortium efforts, driven by data furnished by Arizona State University (ASU) at the Arizona Center for Algae Technology and Innovation (AzCATI) testbed site. The CAP model is based on experimental efforts conducted under NREL research and development projects. This report focuses on front-end algal biomass production, documenting the pertinent algal biomass cultivation parameters that were input to the NREL open pond algae farm model based on the latest DISCOVR cultivation performance data. Relative to prior 2019 benchmarks, the 2020 algae farm SOT achieved further reductions in modeled minimum biomass selling price of approximately $70/ton (roughly 10%), primarily attributable to a 16% demonstrated improvement in annual average cultivation productivity rates.

09 BIOMASS FUELS↗

Lipids from High-Protein Algae Biomass

Biofuels from renewable and sustainable sources will be a critical component of reducing greenhouse gasses. To this end, in achieving maximum biomass productivity in outdoor ponds at a reasonable cost, algae must be grown at a maximal rate. This current algae cultivation strategy results in high-protein biomass because there is insufficient time for deplete-hold steps that increase lipids but also cost. Thus methods to convert high-protein (>50%) need to be developed for biofuels. The Consolidated Algae Processing (CAP) strategy has previously shown utility on high-carbohydrate algae biomass and has now been expanded to include methods aimed at converting the protein fraction to lipids. After acid-pretreatment, hydrolysate liquor is oxidatively treated to deaminate and convert soluble proteins and amino acids into four main carboxylate acids; formic, acetic, succinic, and propionic. These acids are readily and completely fermented into intracellular lipids using oleaginous yeast. Using a fed-batch fermentation strategy and no added nutrients, we achieved nearly 30% intracellular lipids and 1.3 g/L lipids demonstrating the potential of our expanded CAP process to generate additional lipids for conversion to biofuels as part of an algae-focused biorefinery.

AAD↗

Hydrocyclone pre-processing of wastewater algae: A strategy for inorganic ash separation

Microalgae cultivation on wastewater can provide remediation and generate valuable feedstocks for biofuel production. Wastewater algae typically have a high percentage of inorganic ash, which can reduce yield and quality of biocrude produced during hydrothermal liquefaction (HTL). Here, in this work, we evaluated the ability of hydrocyclone pre-processing to remove inorganic ash from wastewater algae. The pH of the algae slurry was adjusted to 9.5 to encourage the formation of precipitates and create a density differential between ash particles and algal cells. Hydrocyclone processing successfully concentrated ash particles in the underflow fraction and reduced the total ash percentage in the overflow fraction. Overall, hydrocyclone processing reduced the total ash by 21%, while only 8% of organics were lost. Elemental and mineral analysis showed that Mg and P were concentrated in the underflow in the form of baricite (an isomorph of vivianite). Future research should focus on improving vivianite and/or baricite formation, and therefore ash removal, by providing a reducing environment. The addition of multiple hydrocyclones in series could also improve the removal of ash. We concluded that hydrocyclone treatment of wastewater algae is a feasible method to remove inorganic ash, but further process optimization is required.

09 - BIOMASS FUELS↗

Soil sealing by algae: An alternative to plastic pond liners for outdoor algal cultivation

Commercial production of algal biofuels is currently limited by high capital costs, particularly costs of synthetic pond liners that minimize seepage of cultivation fluids, salts, and nutrients into the subsurface beneath outdoor algae cultivation facilities. Even some profitable nutraceutical companies bear the high costs of pond liners. However, studies of animal waste holding ponds and aquaculture facilities have shown that underlying soils can effectively “self-seal”, potentially eliminating the need for plastic liners. Here, we explored the potential for self-sealing with algae to provide an alternative to synthetic pond liners in unlined algae cultivation ponds. Laboratory-scale soil column experiments were used to investigate soil clogging by algae, a topic rarely discussed in the literature. Columns composed of fine sand, loamy sand, and loam soil displayed reductions in saturated hydraulic conductivity of the entire soil column of up to two orders of magnitude in response to infiltration by the alga Scenedesmus dimorphus suspended in algal culture nutrient solution at a density of 5 × 10 8 cells L –1 . Scanning electron microscope imaging showed a dense algal layer on the surface of each soil column, thickly coating mineral grains with algal material and filling pore spaces. The algal coating was absent in samples at >3 cm depth in the soil columns, and measurements of chlorophyll content also confirmed that algal cells were mostly confined to the soil surface. In this study, the application of an algal suspension contributed significantly to soil sealing. In conclusion, this new application of biological sealing technology should be studied further to determine its utility and durability as an alternative to plastic liners, perhaps in conjunction with soil compaction to achieve hydraulic conductivities beneath algal production ponds that are protective of groundwater quality.

59 BASIC BIOLOGICAL SCIENCES↗

Dietary transfer of zinc oxide particles from algae (Scenedesmus obliquus) to daphnia (Ceriodaphnia dubia)

Highlights: • Toxicity of ZnO particles on algae and daphnia through dietary transfer was not more in 50 nm ZnO. • Contribution of ZnO {sub (total)} on toxicity was higher than ZnO {sub (ion)} through dietary transfer. • Biomagnification (BMF) ZnO particles was observed from algae to daphnia. • Uptake and accumulation particles caused significant ultra-structural damages in daphnia. The rapid increase in production and usage of ZnO particles in recent years has instigated the concerns regarding their plausible effects on the environment. Current study explores the trophic transfer potential of ZnO particles of different sizes (50, 100 nm and bulk particles) from algae (Scenedesmus obliquus) to daphnia (Ceriodaphnia dubia) and the contribution of ZnO{sub (ions)} (effect of dissolved Zn ions that remain in test medium after separation NPs) to the overall toxicity of ZnO{sub (total)} (impact of both particle and dissolved Zn ions). Toxicity and uptake of ZnO{sub (total)} and ZnO{sub (ions)} in algae were found to be dependent on the concentration and particle size. Feeding of Zn accumulated algae (517 ± 28, 354.7 ± 61 and 291 ± 20 µg/g dry wt.) post-exposure to 61 µM of ZnO{sub (total)} of 50, 100 nm and bulk ZnO particles caused a significant decrease in the survival (15–20%) of daphnia. A significant amount of Zn accumulation was observed in daphnia even after the 48 h depuration period. Biomagnification factor was found to be nearly 1 for all the sizes of ZnO particles tested. For 50 nm ZnO, the BMF was higher when compared to other two sizes, reaching the mean value of 1.06 ± 0.01 at 61 µM. Further analysis revealed that the dietary uptake of different sizes of ZnO particles caused ultra-structural damages and degradation of internal organs in daphnia.

54 ENVIRONMENTAL SCIENCES↗

Controllable Phycobilin Modification: An Alternative Photoacclimation Response in Cryptophyte Algae

Cryptophyte algae are well-known for their ability to survive under low light conditions using their auxiliary light harvesting antennas, phycobiliproteins. Mainly acting to absorb light where chlorophyll cannot (500-650 nm), phycobiliproteins also play an instrumental role in helping cryptophyte algae respond to changes in light intensity through the process of photoacclimation. Until recently, photoacclimation in cryptophyte algae was only observed as a change in the cellular concentration of phycobiliproteins; however, an additional photoacclimation response was recently discovered that causes shifts in the phycobiliprotein absorbance peaks following growth under red, blue, or green light. Here, we reproduce this newly identified photoacclimation response in two species of cryptophyte algae and elucidate the origin of the response on the protein level. We compare isolated native and photoacclimated phycobiliproteins for these two species using spectroscopy and mass spectrometry, and we report the X-ray structures of each phycobiliprotein and the corresponding photoacclimated complex. We find that neither the protein sequences nor the protein structures are modified by photoacclimation. We conclude that cryptophyte algae change one chromophore in the phycobiliprotein β subunits in response to changes in the spectral quality of light. Ultrafast pump-probe spectroscopy shows that the energy transfer is weakly affected by photoacclimation.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Algae Production from Wastewater Resources: An Engineering and Cost Analysis

Co-locating algae cultivation ponds near municipal wastewater (MWW) facilities provides the opportunity to make use of the nitrogen and phosphorus compounds in the wastewater as nutrient sources for the algae. This use benefits MWW facilities, the algae biomass and biofuel or bioproduct industry, and the users of streams where treated or untreated waste would be discharged. Nutrient compounds can lead to eutrophication, hypoxia, and adverse effects to some organisms if released downstream. This analysis presents an estimate of the cost savings made possible to cultivation facilities by using the nutrients from wastewater for algae growth rather than purchase of the nutrients. The analysis takes into consideration the cost of pipe transport from the wastewater facility to the algae ponds, a cost factor that has not been publicly documented in the past. The results show that the savings in nutrient costs can support a wastewater transport distance up to 10 miles for a 1000-acre-pond facility, with potential adjustments for different operating assumptions.

09 BIOMASS FUELS↗

Whole Algae Hydrothermal Liquefaction and Upgrading: A review of progress and challenges and insight into the future

This report summarizes the research at Pacific Northwest National Laboratory (PNNL) to evaluate the economic viability and environmental impact of using microalgae to produce fuels and other products via hydrothermal liquefaction (HTL). Over the past several years, PNNL has examined key aspects of feedstock cost and availability, formatting and conversion techniques, and the utilization of all HTL products. Investigations of feedstock cost led to opportunities to work with cost-advantaged algal feedstocks that can be provided at minimal cost for HTL processing. Cost-advantaged algae include wastewater-grown algae and harvested algal blooms. Although farm-cultivated algae offer the best possible biomass composition and scalability for HTL processing, the cost of the feedstock is too high to yield an economically competitive biofuel. Processing cost-advantaged feedstocks creates other unique challenges in adapting HTL to upgrade biomass with higher than typical ash content and less preferred composition (low lipid). Despite the challenges, HTL of cost-advantaged algae results in economically competitive pricing scenarios and significant advantages in reducing net emissions below 70% of the petroleum baseline. The utilization of a variety of potential non-fuel products from algal HTL, such as the use of HTL solids as a cement additive, provides a significant reduction in net emissions by offsetting emissions from other carbon-intense products. This report presents an analysis of the research conducted at PNNL to develop an economically and environmentally beneficial process for algae HTL.

09 BIOMASS FUELS↗

Micromundos biominerales en las algas rojas

Coralline algae (rhodophyta) populate vast pinkish colour regions of the coast. If you step on them in your bare feet, they might hurt you, because they are hard and sharp. Many organisms find shelter and develop within their tiny branches. Photosynthesis of coralline algae conducts the formation of carbonates that exhibit a fascinating architecture. The alga and its associated microorganisms (microbiota) participate in the formation of these minerals, that accumulate and cement the materials that ultimately shape beaches and coastal lines. Carbonates are susceptible to acid-base chemistry; thus, their structural stability and their dissolution depend on the pH of the surrounding environment. Therefore, these biominerals and the marine organisms that build them (such as algae, corals, mollusks or equinoderms) are vulnerable to ocean acidification. By trying to see beyond our eyesight, we were able to understand that algal branches hide an amazing structural strength, where its microstructure and chemistry play a major role. We found minerals with a vast structural and thermal stability in the algal body, named algal thallus. Currently, basic science explores coralline red and green algae as interesting models to understand carbon sequestration in stable structures. Therefore, this research might inspire the development of technologies to mitigate climate change.

59 BASIC BIOLOGICAL SCIENCES↗

System for algae-based treatment of water

The inventive technology relates to methods for the algae-based treatment of challenged water. Embodiments of the inventive technology include methods for commercially scalable algal-growth in challenged water. Such methods include, for example a step-wise conditioning process to select and condition algae strains for high growth yields in the presence of challenged water generated from the production of oil and gas or other waste water sources. Such algae-based treatment, in addition to removing harmful chemical compounds from this water may also capture and sequester heavy metal contaminants as well as other compounds for later extraction and processing. The invention also may include embodiments for an algae based desalination system of challenged water, resulting in the production of brine salts and the like. The inventive technology also encompasses an algae-based system to capture and sequester carbon-dioxide from gas and other emissions generated from industrial sources.

Laur, Paul↗

Understanding the Contribution of Upstream CO2 Sources to the Total Life Cycle Impacts of Algae Biofuels

This work was presented at the TechConnect Conference in Boston, MA on June 17, 2019. NETL is evaluating the environmental life cycle impacts of algae biofuels synthesized using CO2 from five types of thermoelectric power plants. The power plants considered in the analysis are (1) Subcritical Pulverized Coal-fired Power Plant (SubPC), (2) Supercritical Pulverized Coal-fired Power (SCPC), (3) Solid Oxide Fuel Cell Power Plant (SOFC), (4) Oxycombustion Pulverized Coal Plant (OxyPC), and (5) NGCC to model algae biofuel pathways. Both flue gas and captured (amine-based solvent) CO2 scenarios are considered. Algae-to-biofuel conversion is modeled via Combined Algae Processing (CAP) and Hydrothermal Liquefaction (HTL) pathways with the algae cultivation in open raceway ponds (ORPs) and photobioreactors (PBRs).

Krynock, Michelle↗

Biological and algae harvesting and cultivation systems and methods

Algae harvesting and cultivating systems and methods for producing high concentrations of algae product with minimal energy. In an embodiment, an algae harvesting method is provided for performing dead-end filtration in an algae harvesting system having at least one treatment tank defining a plurality of filtration stages including at least a first filtration stage and a second filtration stage. An algae medium is pulled through the hollow fiber membranes such that a retentate and a permeate are produced.

Hazlebeck, David A.↗

Hydrothermal but Not Mechanical Pretreatment of Wastewater Algae Enhanced Anaerobic Digestion Energy Balance due to Improved Biomass Disintegration and Methane Production Kinetics

This study used pilot-scale high-rate algae ponds to assess algal–bacteria biomass productivity and wastewater nutrient removal as well as the impact of mechanical and hydrothermal pretreatments on biomass disintegration, methane production kinetics, and anaerobic digestion (AD) energy balance. Mechanical pretreatment had a minor effect on biomass disintegration and methane production. By contrast, hydrothermal pretreatment significantly reduced particle size and increased the solubilized organic matter content by 3.5 times. The methane yield and production rate increased by 20–55% and 20–85%, respectively, with the highest values achieved after pretreatment at 121 °C for 60 min. While the 1st-order and pseudo-1st-order reaction equation models fitted methane production from untreated biomass best (R2 > 0.993), the modified Gompertz sigmoidal-type model provided a superior fit for hydrothermally pretreated algae (R2 ≥ 0.99). The AD energy balance revealed that hydrothermal pretreatment improved the total energy output by 25–40%, with the highest values for volume-specific and mass-specific total energy outputs reaching 0.23 kW per digester m3 and 2.3 MW per ton of biomass volatile solids. Additionally, net energy recovery (energy output per biomass HHV) increased from 20% for untreated algae to 32–34% for hydrothermally pretreated algae, resulting in net energy ratio and net energy efficiency of 2.14 and 68%, respectively.

09 BIOMASS FUELS↗

Integrating Algae with Bioenergy Carbon Capture and Storage (ABECCS) Increases Sustainability

Abstract Bioenergy carbon capture and storage (BECCS) has been proposed to reduce atmospheric CO 2 concentrations, but concerns remain about competition for arable land and freshwater. The synergistic integration of algae production, which does not require arable land or freshwater, with BECCS (called “ABECCS”) can reduce CO 2 emissions without competing with agriculture. This study presents a technoeconomic and life‐cycle assessment for colocating a 121‐ha algae facility with a 2,680‐ha eucalyptus forest for BECCS. The eucalyptus biomass fuels combined heat and power (CHP) generation with subsequent amine‐based carbon capture and storage (CCS). A portion of the captured CO 2 is used for growing algae and the remainder is sequestered. Biomass combustion supplies CO 2 , heat, and electricity, thus increasing the range of sites suitable for algae cultivation. Economic, energetic, and environmental impacts are considered. The system yields as much protein as soybeans while generating 61.5 TJ of electricity and sequestering 29,600 t of CO 2 per year. More energy is generated than consumed and the freshwater footprint is roughly equal to that for soybeans. Financial break‐even is achieved for product value combinations that include 1) algal biomass sold for $1,400/t (fishmeal replacement) with a $68/t carbon credit and 2) algal biomass sold for $600/t (soymeal replacement) with a $278/t carbon credit. Sensitivity analysis shows significant reductions to the cost of carbon sequestration are possible. The ABECCS system represents a unique technology for negative emissions without reducing protein production or increasing water demand, and should therefore be included in the suite of technologies being considered to address global sustainability.

09 BIOMASS FUELS↗