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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Experiences of several organizations using worm gearing for spacecraft are discussed. Practical aspects and subtleties of using worm gearing for design and operation is included. Knowledge gained from these applications is analyzed, and guidelines for usage are proposed.
An active thionyl chloride high rate battery is under development for spacecraft operations. It is a 540kC (150 Ah) battery capable of pulses up to 75A. This paper describes the design and initial test data on a 'state-of-the-art' cell that has been selected to be the baseline for the prototype cell for that battery. Initial data indicate that the specification can be met with fresh cells. Data for stored cells and additional environmental test data are in the process of being developed.
Trajectory and spacecraft design data for unmanned interplanetary missions using suboptimal powered solar electric propulsion
For certain space missions, an assembly must be integrated onto the spacecraft as late as possible in the launch vehicle processing flow. 12This late integration can be driven for a variety of reasons including thermal or hazardous materials constraints. This paper discusses the process of integrating an assembly onto a spacecraft as late as one week prior to the opening of the launch window. Consideration is given to achieving sufficient access for hardware integration, methods of remotely securing hardware to the spacecraft, maintaining spacecraft cleanliness throughout the integration process, and electrically integrating the component to the spacecraft. Specific examples are taken from the remote mechanical, electrical, and fluid cooling system integration of the power source onto the Mars Science Laboratory (MSL) Rover at the Atlas V Vertical Integration Facility (VIF) at Cape Canaveral Air Force Station, Florida.
UltraFlex is the generic term for a solar array system which delivers on-orbit power in the 400 to 6,000 watt per wing sizes with end-of-life specific power performance ranging to 150 watts-per-kilogram. Such performance is accomplished with off-the-shelf solar cells and state-of the-art materials and processes. Much of the recent work in photovoltaics is centered on advanced solar cell development. Successful as such work has been, no integrated solar array system has emerged which meets NASA's stated goals of 'increasing the end-of-life performance of space solar cells and arrays while minimizing their mass and cost.' This issue is addressed; namely, is there an array design that satisfies the usual requirements for space-rated hardware and that is inherently reliable, inexpensive, easily manufactured and simple, which can be used with both advanced cells currently in development and with inexpensive silicon cells? The answer is yes. The UltraFlex array described incorporates use of a blanket substrate which is thermally compatible with silicon and other materials typical of advanced multi-junction devices. The blanket materials are intrinsically insensitive to atomic oxygen degradation, are space rated, and are compatible with standard cell bonding processes. The deployment mechanism is simple and reliable and the structure is inherently stiff (high natural frequency). Mechanical vibration modes are also readily damped. The basic design is presented as well as supporting analysis and development tests.
The Jet Propulsion Laboratory's (JPL's) New Millennium Program (NMP) is a proving ground for 21st century spacecraft technologies. Chief among these technologies is the field of scpacecraft automation.
A 55 We free-piston Stirling Technology Demonstration Convertor (TDC) has been tested as part of an evaluation to determine its feasibility as a means for significantly reducing the amount of radioactive material required compared to Radioisotope Thermoelectric Generators (RTGs) to support long-term space science missions. Measurements were made to quantify the low frequency magnetic and electric fields radiated from the Stirling's 80 Hertz (Hz) linear alternator and control electronics in order to determine the magnitude of reduction that will be required to protect sensitive field sensors aboard some science missions. One identified "Solar Probe" mission requires a 100 dB reduction in the low frequency magnetic field over typical military standard design limits, to protect its plasma wave sensor. This paper discusses the electromagnetic interference (EMI) control options relative to the physical design impacts for this power system, composed of 3 basic electrical elements. They are (1) the Stirling Power Convertor with its linear alternator, (2) the power switching and control electronics to convert the 90 V, 80 Hz alternator output to DC for the use of the spacecraft, and (3) the interconnecting wiring including any instrumentation to monitor and control items 1 and 2.
This paper describes the design and test results of an ammonia hybrid capillary pumped loop thermal control system. As a hytbrid, the system can operate as either a passive, capillary pumped loop, or, as a mechanically pumped system. The system is comprised of an evaporator section, a condenser section, 10 meters of liquid and vapor transport lines, a mechanical pump, and a reservoir. In the evaporator section, four capillary pumps are each integrated into three cold plates. The mechanical pump is installed in the liquid line and is in series with the capillary pumps. Testing has demonstrated that in the capillary pumped mode, the HPSTM can acquire and transport a total heat load of between 120 W and 24 kW, with a maximum heat flux density of 4.3 W/sq cm in the evaporator section. In the mechanically pumped configuration, a heat acquisition potential of 50 kW (9 W/sq cm heat flux density) has been demonstrated. The hybrid system still retains the proven capillary capabilities of temperature control, heat load sharing and fluid flow control between evaporator plates, rapid power cycling, and pressure priming recovery of deprimed evaporators.
This viewgraph presentation focuses on the results of the more recent and detailed Europa Explorer (EE) study. Based on the Europa Geophysical Explorer (EGE) the EE Study was more detailed and reached a modified design point, it re-affirmed all the conclusions reached during the EGE Study. The presentation reviews some of the important considerations of the study, including the trajectory design with earth gravity assists, the radiation considerations, the desired instruments for studying Europa, the total mass available, a conceptual illustration of the spacecraft. The attitude, propulsion and thermal control issues are also addressed. The data communications issues are reviewed. The expectations from the mission are summarized in the conclusion. These include a 90 day operational period, that is likely to continue for over a year; that EE would produce 1000 more observations than the Galileo mission; that EE would carry over 200 kg of instrumentation (including shielding); that EE would return over 21 Gigabits of data per Earth day; there would be about 340kg of unused mass, which could be used for more instrumentation, or a lander; and that this would be designed with currently available technology.
Modified Mariner power system design for Mars missions
Optimization of electrical power system for ATS
Power system components are reviewed. Battery and solar array models are discussed. Shunt regulators, dc-dc converters, and cabling are also discussed.
Various factors determining the floating potential of a highly biased (about 4-kV) spacecraft in low earth orbit are discussed. While the common rule of thumb (90 percent negative; 10 percent positive) is usually a good guide, different biasing and grounding patterns can lead to high positive potentials. The NASCAP/LEO code can be used to predict spacecraft floating potential for complex three-dimensional spacecraft.
During the 25 years of space flight with unmanned Earth orbiting satellites, there has been an evolution of power systems in three general areas. The size of power system in terms of power demand at the bus has increased frorm a few watts in the early 1960s to a few hundred watts during the 1970s. Today, the bus power requirements are typically in the .5 to 1 kw range with some mission requirements exceeding the 1 kw size. Power grounding and user isolation are major design considerations when high fidelity power is required by a user.
Test were conducted to measure the performance of the 20-GHz solid state, proof-of-concept amplifier. The amplifier operates over the 17.7 to 20.2-GHz frequency range and uses high power gallium arsenide field effect transistors. The amplifier design and test methods are briefly described. NASA and contractor performance data are compared.
Results are presented of a parametric study of the potential for using solar dynamic (SD) power supply systems on deep space probes. The SD systems would consist of a parabolic concentrator to focus solar energy on a thermal receiver for conversion by Brayton, organic Rankine or Stirling engines. The net thermal power and efficiencies available from each of the types of conversion devices were analyzed for a power requirement of 0.5 kWe. Examinations were also carried out of the optical, thermodynamic, materials and size limitations of the devices. The subsystem drivers were found to be the quality of concentrator reflectance and the system temperature level. Lower temperature systems are preferred for farther distances from the sun, mainly due to the required concentrator area. The SD system could be used out to 6 A.U. in optimal conditions. It is concluded that Brayon and Stirling engines have the best chances for further development, and that Rankine systems have already been optimized. Further evaluations are dependent on the definition of specific mission requirements.
Several conceptual designs for a multimegawatt space nuclear power supply system were developed on the basis of hardware and technology from the existing multihundred kilowatt-class SP-100 reactor program. It is shown that net power outputs in the multimegawatt range can be achieved by using a modular multireactor configuration of several SP-100-derived nuclear power supplies. A variety of geometries were examined for their applicability to the multireactor configuration, showing that modular multireactor systems have the advantage of an increased redundancy in the power system, as compared with a single-reactor system, allowing higher reliabilities than those achievable with single-reactor systems. Results are presented on the Mars Cargo Mission analysis, showing that modularity allows the option of redeployment of power systems in Mars and facilitates refurbishment and turnaround of NEP transfer vehicles.
This paper addresses the problem of system stability of the NASA EOS satellite power system. A potential stability problem exists without a clear specification of the payload input impedance characteristic. Design guidelines are established for the control of the power system and the individual subcomponents to help insure stability with an unknown complex load. A testbed of the EOS power system is employed to verify the analysis.