CdS solar cell development
Effects of manufacturing process variations on CdS solar cell performance and effect of temperature and time exposure during evaporation
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Effects of manufacturing process variations on CdS solar cell performance and effect of temperature and time exposure during evaporation
Seven low cost multi-100 kW planar solar array modules were fabricated and tested. Two different designs were used, demonstrating advanced solar array construction practices. Both module types utilized second generation gridded back cells featuring high efficiency and IR transparency. A silicon dioxide AR coating optimized for transmission at gamma = 1.7 microns was applied to the back surface. Two interconnect types, a single sheet printed circuit and a roll type, with alternate approaches to increasing transparency and reducing cost were designed and fabricated. Hinge stress and electrical power optimization were also examined. Two point designs were studied. The first design used a coilage longeron mast and is autonomously deployable. The second design used a Stac Beam for high natural frequency response and required astronaut assistance and assembly on orbit. It was conclusively demonstrated that planar arrays are the most cost effective design for use on the space station or other high power applications.
Solar arrays have been and continue to be the mainstay in providing power to nearly all commercial and government spacecraft. Light from the Sun is directly converted into electrical energy using solar cells. One way to reduce the cost of future space power systems is by minimizing the size and number of expensive solar cells by focusing the sunlight onto smaller cells using concentrator optics. The stretched lens array (SLA) is a unique concept that uses arched Fresnel lens concentrators to focus sunlight onto a line of high-efficiency solar cells located directly beneath. The SLA concept is based on the Solar Concentrator Array with Refractive Linear Element Technology (SCARLET) design that was used on NASA's New Millennium Deep Space 1 mission. The highly successful asteroid/comet rendezvous mission (1998 to 2001) demonstrated the performance and long-term durability of the SCARLET/SLA solar array design and set the foundation for further improvements to optimize its performance.
State and local permitting challenges could impede the ability of large-scale solar (LSS) to meet growing electricity demand in the United States. Here, we review research that explores LSS permitting and its impacts on the pace and scale of LSS project development. Research on LSS permitting is relatively scarce, such that we support our review with research in the context of wind permitting, where appropriate. Further, few studies attempt to rigorously quantify the effects of permitting on the pace and scale of LSS project development. The available evidence allows us to identify various hypotheses and identify gaps for further research. Our review suggests that differences in permitting policies, regulations, and ordinances explain relatively little variation in LSS permitting and development outcomes across jurisdictions, except where jurisdictions implement rules designed to impede LSS. The evidence suggests LSS permitting challenges largely accrue during the implementation of permitting processes. Recent research suggests that community opposition to project development is a key driver of LSS permitting challenges, given that project opponents often use permitting processes to translate opposition into legal action. We call on future researchers to more concretely describe the LSS permitting challenge and to identify the specific actors responsible for implementing solutions.
As global photovoltaic (PV) solar electricity generation continues to increase, some PV sites are co-prioritizing electricity generation and ecosystem function (“ecovoltaics”) to align renewable energy development with biodiversity conservation. Thus far, positive responses of plant and insect communities to native habitats at ecovoltaic sites have been observed, but there has been little research on bat responses to ecovoltaic designs in the U.S. We conducted passive ultrasonic monitoring in 2023 and 2024 at 12 solar sites and paired reference sites (agricultural fields) to investigate bat activity responses to ecovoltaic facilities in the Midwestern U.S. We found that average weekly overall bat activity was approximately 50?% higher within ecovoltaic sites than reference sites in the first half of the monitoring season. We also found species-specific differences in bat responses to ecovoltaic sites, with Hoary Bats showing higher activity on ecovoltaic sites throughout most of the monitoring season, Big Brown Bats showing higher activity on ecovoltaic sites during the first one-third of the monitoring season, and Silver-haired Bats showing no difference in activity between ecovoltaic sites and reference sites. There were no weeks in which bat activity was statistically greater on reference sites, suggesting that bats in the Midwestern U.S. do not avoid ecovoltaic solar sites. Rather, our results suggest that ecovoltaic sites in this region may provide early season (May-June) habitat at a time of year when resources may be limited in the surrounding landscape. These findings support a growing body of evidence on the positive ecological outcomes of ecovoltaic designs. Further investigations of the types of bat calls being recorded at PV sites and relationships with insect prey abundance are needed to understand the underlying drivers of species-specific responses to PV developments.
The development and testing resulting in the Vanguard engine and some of the characteristics of the Stirling engine based power conversion unit are described. The major part of the solar engine development is concentrated to the three different areas, the receiver, the lubrication system and the control system. Five engines are on test within the solar project. The function of the components are validated in actual solar tests.
Gas chromatography (GC) technology was developed for flight experiments in solar system exploration. The GC is a powerful analytical technique with simple devices separating individual components from complex mixtures to make very sensitive quantitative and qualitative measurements. It monitors samples containing mixtures of fixed gases and volatile organic molecules. The GC was used on the Viking mission in support of life detection experiments and on the Pioneer Venus Large Probe to determine the composition of the venusian atmosphere. A flight GC is under development to study the progress and extent of STS astronaut denitrogenation prior to extravehicular activity. Advanced flight GC concepts and systems for future solar system exploration are also studied. Studies include miniature ionization detectors and associated control systems capable of detecting from ppb up to 100% concentration levels. Further miniaturization is investigated using photolithography and controlled chemical etching in silicon wafers. Novel concepts such as ion mobility drift spectroscopy and multiplex gas chromatography are also developed for future flight experiments. These powerful analytical concepts and associated hardware are ideal for the monitoring of cabin atmospheres containing potentially dangerous volatile compounds.
We are developing a time stationary self-consistent 2D MHD model of the solar corona and solar wind as suggested by Sittler et al. (2003). Sittler & Guhathakurta (1999) developed a semiempirical steady state model (SG model) of the solar wind in a multipole 3-streamer structure, with the model constrained by Skylab observations. Guhathakurta et al. (2006) presented a more recent version of their initial work. Sittler et al. (2003) modified the SG model by investigating time dependent MHD, ad hoc heating term with heat conduction and empirical heating solutions. Next step of development of 2D MHD models was performed by Sittler & Ofman (2006). They derived effective temperature and effective heat flux from the data-driven SG model and fit smooth analytical functions to be used in MHD calculations. Improvements of the Sittler & Ofman (2006) results now show a convergence of the 3-streamer topology into a single equatorial streamer at altitudes > 2 R(sub S). This is a new result and shows we are now able to reproduce observations of an equatorially confined streamer belt. In order to allow our solutions to be applied to more general applications, we extend that model by using magnetogram data and PFSS model as a boundary condition. Initial results were presented by Selwa et al. (2008). We choose solar minimum magnetogram data since during solar maximum the boundary conditions are more complex and the coronal magnetic field may not be described correctly by PFSS model. As the first step we studied the simplest 2D MHD case with variable heat conduction, and with empirical heat input combined with empirical momentum addition for the fast solar wind. We use realistic magnetic field data based on NSO/GONG data, and plan to extend the study to 3D. This study represents the first attempt of fully self-consistent realistic model based on real data and including semi-empirical heat flux and semi-empirical effective pressure terms.
The European Space Research and Technology Centre (ESTEC) is sponsoring the development of a number of critical spacecraft hardware items. The hardware under development includes two competing solar paddle drives which are being produced to similar specifications. Three mechanisms of each type are being produced and will undergo thermal vacuum testing. All mechanisms have lead lubricated bearings.
The Solar Concentrator Advanced Development Project has successfully designed, fabricated, and tested a full scale prototypical solar dynamic concentrator for space station applications. A Truss Hexagonal Panel reflector was selected as a viable solar concentrator concept to be used for space station applications. This concentrator utilizes a modular design approach and is flexible in attainable flux profiles and assembly techniques. The detailed design of the concentrator, which included structural, thermal and optical analysis, identified the feasibility of the design and specific technologies that were required to fabricate it. The needed surface accuracy of the reflectors surface was found to be very tight, within 5 mrad RMS slope error, and results in very close tolerances for fabrication. To meet the design requirements, a modular structure composed of hexagonal panels was used. The panels, made up of graphite epoxy box beams provided the strength, stiffness and dimensional stability needed. All initial project requirements were met or exceeded by hardware demonstration. Initial testing of structural repeatability of a seven panel portion of the concentrator was followed by assembly and testing of the full nineteen panel structure. The testing, which consisted of theodolite and optical measurements over an assembly-disassembly-reassembly cycle, demonstrated that the concentrator maintained the as-built contour and optical characteristics. The facet development effort within the project, which included developing the vapor deposited reflective facet, produced a viable design with demonstrated optical characteristics that are within the project goals.
Declining costs of photovoltaic (PV) technology and rising market and policy incentives are leading to the growing deployment of PV on cropland in the US Midwest, leading to concerns about the displacement of food and feed crop production. Agrivoltaic (AV) technology enables the dual use of land by co-locating PV energy and crop production, potentially reducing land-use competition with crop production. We develop a benefit-cost analysis framework to compare the net economic returns from AV to those with stand-alone PV and crop production on a representative field and show conditions under which AV can be more profitable for both a solar developer and a farmer. We integrate it with a crop and solar energy model to simulate the performance of various field designs and space and height configurations in AV systems to accommodate soybean production with conventional farm equipment under representative conditions in the US Midwest. We find that an AV system with soybean production is less profitable than PV alone for a solar developer due to the high capital costs of raising panel height, and less profitable for a farmer than leasing land for PV due to its adverse effects of shading on crop yield. We discuss the changes in technology and market prices of solar energy and soybeans that are necessary to make the AV system profitable for solar developers and farmers. We show that AV can worsen rather than mitigate the conflict between food crops and solar energy production in the Midwest.
A solar dynamic concentrator design developed for use with a solar-thermodynamic power generation module intended for the Space Station is considered. The truss hexagonal panel reflector uses a modular design approach and is flexible in attainable flux profiles and assembly techniques. Preliminary structural, thermal, and optical analysis results are discussed. Accuracy of the surface reflectors should be within 5 mrad rms slope error, resulting in the need for close fabrication tolerances. Significant fabrication issues to be addressed include the facet reflective and protective coating processes and the surface specularity requirements.
Robust prediction of Solar Energetic Particle (SEP) events is among the key priorities of the space weather community. In the framework of NASA’s Early Stage Innovation Program, we develop the Solar Energetic Particle Prediction Portal (SEP3: https://sun.njit.edu/SEP3), which hosts web applications that allow the users to retrieve the database records. In particular, SEP3 lists the API examples to query each data source potentially important for the SEP prediction. The Portal has a search page for browsing the events from the most widely used catalogs (https://sun.njit.edu/SEP3/search.php) and a dedicated space to share the most recent achievements of the team. In addition, we have added a CDAW SEP catalog and a LASCO/SOHO CME catalog and introduced the possibility of displaying the properties of the connected events (parental solar flares and CMEs for SEPs) on the search page. The interactive widget has the capability to display GOES soft X-ray and proton flux time series from different satellites with the GOES flare records on top of them. The data portal has been used to evaluate the forecasts of the solar proton events based on the statistical properties of the GOES soft X-ray and proton fluxes and investigate machine-learning approaches to the SEP prediction.
A development program to produce large-area (5.9 x 5.9 cm) space quality silicon solar cells with a cost goal of 30 $/watt is descibed. Five cell types under investigation include wraparound dielectric, mechanical wraparound and conventional contact configurations with combinations of 2 or 10 ohm-cm resistivity, back surface reflectors and/or fields, and diffused or ion implanted junctions. A single step process to cut cell and cover-glass simultaneously is being developed. A description of cell developments by Applied Solar Energy Corp., Spectrolab and Spire is included. Results are given for cell and array tests, performed by Lockheed, TRW and NASA. Future large solar arrays that might use cells of this type are discussed.
The Solar Concentrator Advanced Development Project, which has achieved the successful design, fabrication, and testing of a full-scale prototypical solar dynamic concentrator, is discussed. The design and fabrication process are summarized, and the test results for the reflective facet optical performance and the concentrator structural repeatability are reported. Initial testing of structural repeatability of a seven panel portion of the concentrator was followed by assembly and testing of the full nineteen-panel structure. The testing, which consisted of theodolite and optical measurements over an assembly-disassembly-reassembly cycle, demonstrated that the concentrator maintained the as-built contour and optical characteristics. The facet development effort, which entailed developing a vapor-deposited reflective facet, produced a viable design with demonstrated optical characteristics that are within the project goals.
Environmental and vibration tests of lightweight solar panel
This paper presents methods of incorporating ultrathin silicon solar cells into photovoltaic blankets for space applications. This type of cell has the highest power-to-mass ratio and best performance under space radiation of any silicon solar cell. Interconnect materials and designs, and the results of the investigation of the applicability of parallel-gap resistance welding for interconnecting ultrathin cells are discussed. Data relating contact pull strength and cell electrical degradation to welding parameters such as time, voltage, and pressure are presented. Methods for bonding ultrathin cells to flexible substrates and for bonding thin covers to these cells are described, and the results of vacuum thermal cycling and thermal soak tests on prototype ultrathin cell test coupons are included.
The applicability of selected low cost options to solar array blanket design was studied by fabricating representative modules and submitting them to thermal cycle environment. Large area (5.9 x 5.9 cm) solar cells of 3 varieties were purchased: (1) Standard wraparound, (2) Copper contacts substituted for the conventional Titanium-Palladium-Silver, and (3) Standard wraparound except with gridded back contact instead of continuous metallization. The baseline cell was purchased to compare fabrication cost and to serve as a control cell during test evaluation of the other two cells. All cells were assembled into either substrate modules where the cell is individually filtered and welded to an integrated Kapton-copper circuit or into a superstrate configuration with 4 cells jointly adhered to a single sheet of microsheet and then welded to the integrated Kapton-copper circuit. Cell quality, particularly in the metallization of contacts, was less than desired. Problems were encountered with copper metallization in laying down a barrier metal which would ohmically bond to the silicon. The cells received were shunted (sintered) or with low contact pull strength (non-sintered), thus leading to the decision to solder rather than weld the copper cells to the Kapton substrate.