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At least 91 records · Page 5

Silica Reusable Surface Insulation Improvement Research

Fiber characterization, fabrication processes, physical properties, and thermal responses are investigated to improve silica reusable surface insulation tiles. Criteria for fiber selection on the basis of chemical composition, shrinkage, and devitrification have been defined and a simple process for fabricating silica surface insulation materials has been developed that produces only 5% shrinkage and no devitrification of tiles at 1533 K in ten hours. Anisotropic tile with improved weak direction strength has been fabricated using conventional molding techniques.

Goldstein, H. E.↗

Silica RSI Morphology and Properties

The morphology of all silica materials studied has been noncrystalline and resistant to any phase transformations upon subsequent thermal testing representative of the shuttle environment envelope. The development of an extremely dependable reusable surface insulation material family offering the inherently superior characteristics of amorphous silica for the shuttle is described.

Beasley, R. M.↗

Silica RSI entry simulation tests

Simulated reentry heating of the all-silica surface insulation material under a variety of conditions including arc jet and radiant lamp facilities for up to 100 simulated flight cycles has demonstrated consistent thermal performance capability. Consistent predictability along with demonstrated coating integrity and dimensional stability to 1645 K validates the earlier selection of the all-silica material for the RSI application.

Banas, R. P.↗

Effect of Cristobalite on the Mechanical Properties of Silica RSI Materials

The strength of various silica surface insulation materials was measured after high temperature heat treatment to develop substantial crystalline phases, and after low temperature thermal cycling through the alpha-beta cristobalite transformation. It appears that the presence of cristobalite in the structural elements (the fibers) is highly detrimental to tensile strength. When crystallization does not occur in silica material, the strength improves with heat treatment.

Khandelwal, P. K.↗

Effect of chromia doping of thermal stability of silica fibers

Commercial silica fibers of the type being evaluated for reusable surface insulation for reentry vehicles were found to be porous and composed of subfibers. The effect on shrinkage and devitrification of soaking such silica fibers in water, acetic acid, chromium acetate, and chromium nitrate solutions was studied. Felted specimens made of chromia-doped fibers shrunk only about one-half as much as those made of untreated fibers after exposure in air for 4 hours at 1300 C. The devitrification rate of fibers given prolonged soaks in chromium nitrate was as low as that of as-received fibers.

Zaplatynsky, I.↗

High purity silica reflective heat shield development

A high purity slip cast silica material has been developed for use as a reflective heat shield for entries into the atmospheres of the outer planets. The several stages leading to the development of this material are described and details of raw material selection, preparation of the slip material and casting techniques are discussed. Optical (reflectance and transmittance), physical and chemical properties measurements were performed as a function of the important material and processing variables. Performance analysis of a reflective heat shield fabricated from the high purity silica slip shows that approximately 90 percent of the radiant bow shock energy incident on the heat shield during entry into the atmosphere of Jupiter will be reflected.

Blome, J. C.↗

Properties of a silica aerogel Cerenkov radiator used in a cosmic ray telescope

A silica aerogel Cerenkov radiator with a refractive index of 1.06 has been flown in a balloon borne cosmic ray telescope. Clear separation of the elements in the iron group was achieved even at high energies. No detectable scintillation component was found. Some optical properties of the silica aerogel used in this flight are presented.

Cantin, M.↗

High temperature reflectance of hyperpure slip cast silica

An experimental program to optically characterize hyperpure slip cast silica at elevated temperatures is described. This sintered ceramic material is being used in the development of a reflective heat shield for the Outer Planet Entry Probe. A unique high temperature integrating sphere reflectometer is described and reflectance data in the spectral range 0.23-2.3 micron are presented at temperatures up to 1427 C in air and helium environments. Kubelka-Munk (K-M) scattering and absorptance coefficients (K and S), using the Reichman extension of the K-M theory, are presented as is a unique method of obtaining K and S from the Reichman equations using only reflectance data. The hyperpure slip cast silica material was found to retain its high diffuse reflectance at temperatures up to 1204 C, with slight degradation occurring at higher temperatures.

Dillow, C. F.↗

Entry into outer planet environments. II - Performance of volume reflecting hyperpure silica heat shields

The performance of hyperpure silica heat shields that backscatter incident radiation in the depths of the material, i.e., a volume reflecting heat shield, is mapped for probes entering the atmospheres of Saturn and Uranus. Three models of each atmosphere are considered; the warm, nominal, and cool models. The most recent thermophysical and optical properties of hyperpure silica are employed. Detailed incident radiative spectra and the effects of ablation on radiative and convective heating obtained from benchmark flowfield solutions are used. In-depth material response is examined and results are presented in terms of the peak rear-face temperature as a function of initial thickness for each atmosphere. Results are compared with carbon phenolic heat-shield requirements.

Howe, J. T.↗

Secondary emission conductivity of high purity silica fabric

High purity silica fabrics were proposed for use as a material to control the effects of electrostatic charging of satellites at synchronous altitudes. These materials exhibited very quiet behavior when placed in simulated charging environments as opposed to other dielectrics used for passive thermal control which exhibit varying degrees of electrical arcing. Secondary emission conductivity is proposed as a mechanism for this superior behavior. Design of experiments to measure this phenomena and data taken on silica fabrics are discussed as they relate to electrostatic discharge (ESD) control on geosynchronous orbit spacecraft. Studies include the apparent change in resistivity of the material as a function of the electron beam energy, flux intensity, and the effect of varying electric fields impressed across the material under test.

Belanger, V. J.↗

Aerothermodynamic environment for Jovian entry with silica heat shield

Solutions are presented for the stagnation-region shock-layer equations, including radiative transfer with spectral lines and silica ablation during Jovian entry. Results for variations of entry angle, sphere-cone configuration, and atmospheric model are given. The effect of silica ablation on the radiative and convective surface heating is correlated with the ratio of the wall to free-stream mass flux. Correlations are also given for spectral distributions. The effect of newly obtained SiO radiation properties on the surface heating is examined.

Green, M. J.↗

Photodecomposition of chloromethanes adsorbed on silica surfaces

Irradiation of CCl4, CFCl3, and CF2Cl2 in the presence of C2H6 in vessels containing silica sand or fused quartz tubing results in the formation of chlorine-containing products. The formation of these compounds occurs at wavelengths extending up to approximately 400 nm, that is, at wavelengths well beyond the absorption threshold of the chloromethanes in the gas phase. It is suggested that CCl4 adsorbed on silica surfaces photodissociates to yield CCl3 and CCl2 species. The poor material balance obtained in these experiments indicates that several of the chlorine-containing fragments are strongly adsorbed on the surface. At a CCl4 pressure of 13 Pa (0.1 torr), photolysis with 366 nm light in the presence of sand results in the decomposition of one molecule for every 10,000 photons striking the surface. Under otherwise identical conditions, the photon-induced breadkdown of CFCl3 and CF2Cl2 is respectively only 10% or 3% as efficient.

Ausloos, P.↗

The mechanism of growth of quartz crystals into fused silica

It is proposed that the growth of quartz crystals into fused silica is effected by a mechanism involving the breaking of an Si-O bond and its association with an OH group, followed by cooperative motion of the nonbridging oxygen and the hydroxyl group which results in the crystallization of a row of several molecules along a crystalline-amorphous interfacial ledge. This mechanism explains, at least qualitatively, all the results of the earlier experimental study of the dependence of quartz crystal growth upon applied pressure: large negative activation volume; single activation enthalpy below Si-O bond energy; growth velocity constant in time, proportional to the hydroxyl and chlorine content, decreasing with increasing degree of reduction, and enhanced by nonhydrostatic stresses; lower pre-exponential for the synthetic than for the natural silica.

Fratello, V. J.↗

Mechanical protection of DLC films on fused silica slides

Measurements were made with a new test for improved quantitative estimation of the mechanical protection of thin films on optical materials. The mechanical damage was induced by a sand blasting system using spherical glass beads. Development of the surface damage was measured by the changes in the specular transmission and reflection, and by inspection using a surface profilometer and a scanning electron microscope. The changes in the transmittance versus the duration of sand blasting was measured for uncoated fused silica slides and coated ones. It was determined that the diamond like carbon films double the useful optical lifetime of the fused silica. Theoretical expressions were developed to describe the stages in surface deterioration. Conclusions were obtained for the SiO2 surface mechanism and for the film removal mechanism.

Nir, D.↗

Temperature control of silica mirrors for cryogenically-cooled telescopes in space

The SIRTF (Space Infrared Telescope Facility) optical subsystem, including the primary mirror, has been modeled using lumped-parameter techniques and a thermal and cryogenic transient analysis program developed previously. Since silica mirrors have been shown to have significantly less distortion due to cryogenic cooldown, a silica primary mirror of approximately 1 m diameter is being considered. Thermal responses to variations in aperture heat load and heat sink temperature have been explored. Calculations have been made of system noise components from primary mirror spatial and temporal temperature variations. Background-limited infrared observations can be made at wavelengths out to 200 micrometers. Mirror thermal performance with and without copper wires for cooling is also considered.

Melugin, R. K.↗

Shock temperatures in silica glass - Implications for modes of shock-induced deformation, phase transformation, and melting with pressure

Observations of shock-induced radiative thermal emissions are used to determine the gray body temperatures and emittances of silica glass under shock compression between 10 and 30 GPa. The results suggest that fused quartz deforms heterogeneously in this shock pressure range. It is shown that the 10-16 GPa range coincides with the permanent densification region, while the 16-30 GPa range coincides with the inferred mixed phase region along the silica glass Hugoniot. Low emittances in the mixed phase region are thought to represent the melting temperature of the high-pressure phase, stishovite. Also, consideration is given to the effects of pressure on melting relations for the system SiO2-Mg2SiO4.

Schmitt, Douglas R.↗

Polysiloxanes derived from the controlled hydrolysis of tetraethoxysilane as precursors to silica for use in ceramic processing

Synthesis, properties, and potential applications in ceramic processing for two polysiloxane silica precursors derived from the controlled hydrolysis of tetraethoxysilane (TEOS) are presented. The higher molecular weight TEOS-A is a thick adhesive liquid of viscosity 8000 to 12,000 c.p. having a SiO2 char yield of about 55 percent. The lower molecular weight TEOS-B is a more fluid liquid of viscosity 150 to 200 c.p. having a SiO2 char yield of about 52 percent. The acid catalyzed hydrolysis of TEOS to hydrated silica gel goes through a series of polysiloxane intermediates. The rate of this transition increases with the quantity of water added to the TEOS; thus, for ease of polymer isolation, the amount of water added must be carefully determined so as to produce the desired polymer in a reasonable time. The water to TEOS mole ratio falls in the narrow range of 1.05 for TEOS-A and 0.99 for TEOS-B. Further polymerization or gelation is prevented by storing at -5 C in a freezer. Both polysiloxanes thermoset to a glassy solid at 115 C. The liquid polymers are organic in nature in that they are miscible with toluene and ethanol, slightly souble in heptane, but immiscible with water. For both polymers, results on viscosity versus time are given at several temperatures and water additions. Based on these results, some examples of practical utilization of the precursors for ceramic fabrication are given.

Philipp, Warren H.↗

Silazane to silica

Thin film silica and/or methyl silicone were detected on most external surfaces of the retrieved LDEF. Known sources of silicone in or on the LDEF appear inadequate to explain the ubiquitous presence of the silica and silicone films. Hexamethyldisilazane (HMDS) was used as the Challenger tile waterproofing compound for the Challenger/LDEF deployment mission. HMDS releases NH3 which depolymerizes silicone RTV's. Polyurethanes were also attacked. Much of the silica/silicone contamination of LDEF resulted from HMDS.

Harvey, Gale A.↗