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Development of Spacecraft to Exploit Electric Propulsion for Outer Planetary Exploration

Outer planetary exploration spacecraft have relied on Radioisotope Power Systems (RPS) to provide power. This is necessary as solar power is not useful beyond the inner planets. For propulsion these spacecraft have made use of chemical systems. A study was undertaken to look at the possibility of designing a spacecraft for outer planetary exploration that would use an RPS in combination with Electric Propulsion. That is, the RPS would be the sole power provider to the EP system. Recent improvements in RPS s have made Radioisotope Electric Propulsion (REP) more of a possibility. The combined power and propulsion technologies of REP and a direct trajectory would potentially enable a new class of missions - high delta V, beyond Mars orbit for a small spacecraft primarily suited for small body capture (orbit capture or co-orbit). A study was undertaken to evaluate the feasibility of a REP spacecraft for a selected representative mission of this type. To evaluate the potential of these technologies, a design reference mission was established and a conceptual design of a spacecraft developed. The following paper describes the Ion Propulsion System, one particular subsystem onboard of the spacecraft.

Roche, Joseph M.↗

An Overview and Status of NASA's Radioisotope Power Conversion Technology NRA

NASA's Advanced Radioisotope Power Systems (RPS) development program is developing next generation radioisotope power conversion technologies that will enable future missions that have requirements that can not be met by either photovoltaic systems or by current Radioisotope Power System (RPS) technology. The Advanced Power Conversion Research and Technology project of the Advanced RPS development program is funding research and technology activities through the NASA Research Announcement (NRA) 02-OSS-01, "Research Opportunities in Space Science 2002" entitled "Radioisotope Power Conversion Technology" (RPCT), August 13, 2002. The objective of the RPCT NRA is to advance the development of radioisotope power conversion technologies to provide significant improvements over the state-of-practice General Purpose Heat Source/Radioisotope Thermoelectric Generator by providing significantly higher efficiency to reduce the number of radioisotope fuel modules, and increase specific power (watts/kilogram). Other Advanced RPS goals include safety, long-life, reliability, scalability, multi-mission capability, resistance to radiation, and minimal interference with the scientific payload. Ten RPCT NRA contracts were awarded in 2003 in the areas of Brayton, Stirling, thermoelectric (TE), and thermophotovoltaic (TPV) power conversion technologies. This paper will provide an overview of the RPCT NRA, and a brief summary of accomplishments over the first 18 months but focusing on advancements made over the last 6 months.

Anderson, David J.↗

Radioisotope Power System Pool Concept

Advanced Radioisotope Power Systems (RPS) for NASA deep space science missions have historically used static thermoelectric-based designs because they are highly reliable, and their radioisotope heat sources can be passively cooled throughout the mission life cycle. Recently, a significant effort to develop a dynamic RPS, the Advanced Stirling Radioisotope Generator (ASRG), was conducted by NASA and the Department of Energy, because Stirling based designs offer energy conversion efficiencies four times higher than heritage thermoelectric designs; and the efficiency would proportionately reduce the amount of radioisotope fuel needed for the same power output. However, the long term reliability of a Stirling based design is a concern compared to thermoelectric designs, because for certain Stirling system architectures the radioisotope heat sources must be actively cooled via the dynamic operation of Stirling converters throughout the mission life cycle. To address this reliability concern, a new dynamic Stirling cycle RPS architecture is proposed called the RPS Pool Concept.

Power↗

Radioisotope Power Systems Program: A Program Overview

NASA's Radioisotope Power Systems (RPS) Program continues to plan, mature research in energy conversion, and partners with the Department of Energy (DOE) to make RPS ready and available to support the exploration of the solar system in environments where the use of conventional solar or chemical power generation is impractical or impossible to meet potential future mission needs. Recent programs responsibilities include providing investment recommendations to NASA stakeholders on emerging thermoelectric and Stirling energy conversion technologies and insight on NASA investments at DOE in readying a generator for the Mars 2020 mission. This presentation provides an overview of the RPS Program content and status and the approach used to maintain the readiness of RPS to support potential future NASA missions.

Nuclear↗

Advanced Stirling Convertor Control Unit Testing at NASA Glenn Research Center in the Radioisotope Power Systems System Integration Laboratory

Future NASA missions could include establishing Lunar or Martian base camps, exploring Jupiters moons and travelling beyond where generating power from sunlight may be limited. Radioisotope Power Systems (RPS) provide a dependable power source for missions where inadequate sunlight or operational requirements make other power systems impractical. Over the past decade, NASA Glenn Research Center (GRC) has been supporting the development of RPSs. The Advanced Stirling Radioisotope Generator (ASRG) utilized a pair of Advanced Stirling Convertors (ASC). While flight development of the ASRG has been cancelled, much of the technology and hardware continued development and testing to guide future activities. Specifically, a controller for the convertor(s) is an integral part of a Stirling-based RPS. For the ASRG design, the controller maintains stable operation of the convertors, regulates the alternating current produced by the linear alternator of the convertor, provides a specified direct current output voltage for the spacecraft, synchronizes the piston motion of the two convertors in order to minimize vibration as well as manage and maintain operation with a stable piston amplitude and hot end temperature. It not only provides power to the spacecraft but also must regulate convertor operation to avoid damage to internal components and maintain safe thermal conditions after fueling. Lockheed Martin Coherent Technologies has designed, developed and tested an Engineering Development Unit (EDU) Advanced Stirling Convertor Control Unit (ACU) to support this effort. GRC used the ACU EDU as part of its non-nuclear representation of a RPS which also consists of a pair of Dual Advanced Stirling Convertor Simulator (DASCS), and associated support equipment to perform a test in the Radioisotope Power Systems System Integration Laboratory (RSIL). The RSIL was designed and built to evaluate hardware utilizing RPS technology. The RSIL provides insight into the electrical interactions between as many as 3 radioisotope power generators, associated control strategies, and typical electric system loads. The first phase of testing included a DASCS which was developed by Johns Hopkins UniversityApplied Physics Laboratory and simulates the operation and electrical behavior of a pair of ASCs in real time via a combination of hardware and software. Testing included the following spacecraft electrical energy storage configurations: capacitive, battery, and supercapacitor. Testing of the DASCS and ACU in each energy storage configuration included simulation of a typical mission profile, and transient voltage and current data during load turn-on/turn-off. Testing for these devices also included the initiation of several system faults such as short circuits, electrical bus over-voltage, under-voltage and a dead bus recovery to restore normal power operations. The goal of this testing was to verify operation of the ACU(s) when connected to a spacecraft electrical bus.

Dugala, Gina M.↗

Hardware Assessment in Support of the Dynamic Power Convertor Development Effort

Stirling Radioisotope Power Systems (RPS) are being developed by NASA's RPS Program in collaboration with the U.S. Department of Energy (DOE). Efforts ranging from 2001 to 2015 enabled development of the Technology Demonstration Convertor (TDC) for use in the 110-watt Stirling Radioisotope Generator (SRG-110) and the Advanced Stirling Convertor (ASC) for use in the Advanced Stirling Radioisotope Generator (ASRG). The DOE selected Lockheed Martin Space Systems Company (LMSSC) as the system integration contractor for both flight development efforts. The SRG-110 housed two TDCs fabricated by Infinia and resulted in the production of 16x demonstration units and 2x engineering units. The project was redirected in 2006 to make use of a more efficient and lower mass ASCs under development by Sunpower Inc. The DOE managed the flight contract with LMSSC and subcontractor Sunpower Inc. from 2007 to 2013 to build the ASRG, with support from NASA Glenn Research Center (GRC). Sunpower Inc. held two parallel contracts to produce ASCs, one with Lockheed Martin to produce ASC-F flight units and one with GRC for the production of ASC-E3 engineering unit pathfinders that were used to refine the flight design and production processes. The DOE initiated termination of the ASRG contract in late 2013. After ASRG had ended, GRC completed characterization testing of the ASRG Engineering Unit #2 (EU2) and the GRC contract with Sunpower was also completed. The NASA RPS Program Office has recently initiated a new Dynamic Power Conversion development effort which includes the potential maturation of Stirling, Brayton, and Rankine power convertors for the next generation of RPS. The effort started with the request for proposal and review of submits. Contracts are anticipated for release in 2017 and will initially focus on a design phase prior to fabrication and testing. This new effort will focus on robustness in addition to high efficiency, specific power, and reliability. Also, some requirements introduced during the ASRG contract have also been included in the new effort, such as constant lateral loading. Due to the focus on robustness and new requirements relative to the older TDC design, the Stirling Cycle Development Project has initiated an assessment of government owned hardware to help inform requirements evolution and evaluation of future designs. While lessons learned from the ASRG flight development project have been taken into consideration, the evaluation of the TDC design had not been completed for some existing environments or relatively new requirements. To further assess the TDC design, a series of tasks were initiated to evaluate degradation for units that have operated unattended for over 105,000 hours, demonstrate robustness to a random vibration environment, characterize and evaluate performance for varying lateral load profiles. The status for each task are described.

Wilson, Scott D.↗

Completion of Launch Director Console Project and Other Support Work

There were four projects that I was a part of working on during the spring semester of 2018. This included the completion of the Launch Director Console (LDC) project and the completion and submission of a Concept of Operations (ConOps) document for the Record and Playback System (RPS) at the Launch Control Center (LCC), as well as supporting the implementation of a unit in RPS known as the CDP (Communication Data Processor). Also included was my support and mentorship of a High School robotics team that is sponsored by Kennedy Space Center. The LDC project is an innovative workstation to be used by the launch director for the future Space Launch System program. I worked on the fabrication and assembly of the final console. The ConOps on RPS is a technical document for which I produced supporting information and notes. All of this was done in the support of the IT Project Management Office (IT-F). The CDP is a subsystem that will eventually be installed in and operated by RPS.

Steinrock, Joshua G.↗

Hardware Assessment in Support of the Dynamic Power Convertor Development Effort

Stirling Radioisotope Power Systems (RPS) are being developed by NASAs RPS Program in collaboration with the U.S. Department of Energy (DOE). Efforts ranging from 2001 to 2015 enabled development of the Technology Demonstration Convertor (TDC) for use in the 110-watt Stirling Radioisotope Generator (SRG-110) and the Advanced Stirling Convertor (ASC) for use in the Advanced Stirling Radioisotope Generator (ASRG). The DOE selected Lockheed Martin Space Systems Company (LMSSC) as the system integration contractor for both flight development efforts. The SRG-110 housed two TDCs fabricated by Infinia and resulted in the production of 16x demonstration units and 2x engineering units. The project was redirected in 2006 to make use of a more efficient and lower mass ASCs under development by Sunpower Inc. The DOE managed the flight contract with LMSSC and subcontractor Sunpower Inc. from 2007 to 2013 to build the ASRG, with support from NASA Glenn Research Center (GRC). Sunpower Inc. held two parallel contracts to produce ASCs, one with Lockheed Martin to produce ASC-F flight units and one with GRC for the production of ASC-E3 engineering unit pathfinders that were used to refine the flight design and production processes. The DOE initiated termination of the ASRG contract in late 2013. After ASRG had ended, GRC completed characterization testing of the ASRG Engineering Unit 2 (EU2) and the GRC contract with Sunpower was also completed. The NASA RPS Program Office has recently initiated a new Dynamic Power Conversion development effort which includes the potential maturation of Stirling, Brayton, and Rankine power convertors for the next generation of RPS. The effort started with the request for proposal and review of submits. Contracts are anticipated for release in 2017 and will initially focus on a design phase prior to fabrication and testing. This new effort will focus on robustness in addition to high efficiency, specific power, and reliability. Also, some requirements introduced during the ASRG contract have also been included in the new effort, such as constant lateral loading. Due to the focus on robustness and new requirements relative to the older TDC design, the Stirling Cycle Development Project has initiated an assessment of government owned hardware to help inform requirements evolution and evaluation of future designs. While lessons learned from the ASRG flight development project have been taken into consideration, the evaluation of the TDC design had not been completed for some existing environments or relatively new requirements. To further assess the TDC design, a series of tasks were initiated to evaluate degradation for units that have operated unattended for over 105,000 hours, demonstrate robustness to a random vibration environment, characterize and evaluate performance for varying lateral load profiles. The status for each task are described.

Wilson, Scott D.↗

Stirling Convertor Controller Development at NASA Glenn Research Center

Over the past decade, NASA Glenn Research Center (GRC) has been supporting the development of Radioisotope Power Systems (RPS). NASA desires higher conversion efficiency RPS options that are reliable and robust with long life design. Dynamic conversion, such as Stirling and Brayton, offer the potential for higher conversion efficiencies but have yet to be demonstrated in a flight application. The RPS program sent out a solicitation to investigate options for dynamic conversion technologies. As a result of this solicitation, four dynamic power convertor (DPC) technologies were selected for design and fabrication of a prototype dynamic convertor. One lesson learned from the Advanced Stirling Radioisotope Generator (ASRG) project is that controller development should start early in the development of a dynamic convertor. As a result of this, NASA GRC has been utilizing hardware from past Stirling convertor projects including that of the ASRG to support controller development for the DPC's. NASA GRC has developed a strong knowledge base on both analog and digital Stirling dynamic power convertor controllers and will continue to expand and apply that knowledge to the four DPC's. Over the past 15 years, controllers were developed in-house at GRC, at Lockheed Martin Coherent Technologies (LMCT) and by the Johns Hopkins University/Applied Physics Laboratory (JHU/APL). Various generations of the controllers, have been developed as lessons were learned through various component and system level tests. Some of the tests performed were fault tolerance, qualification vibration level, electromagnetic interference, Radioisotope Power System Systems Integration (RSIL) tests, and extended operation. The fault tolerance test characterized the controller's ability to handle various fault conditions, including high or low bus power consumptions, total open load or short circuit, and replacing a failed controller card while the backup maintains control of the ASC. The vibration test confirms the controller's ability to control an ASC during launch. The EMI test characterized the AC and DC magnetic and electric fields emitted by the single ASC and if the controller has an impact on the radiated EMI. RSIL testing provided insight into the electrical interactions between the representative RPS, its associated control schemes, and realistic electric system loads. The extended operation test allows data to be collected over a period of thousands of hours to obtain long term performance data of the system. This paper describes the history of controller development at NASA GRC, tests performed on these controllers, and lessons learned.

Dugala, Gina M.↗

Risk Management for Dynamic Radioisotope Power Systems

The implementation of dynamic power conversion technology in Radioisotope Power Systems (RPS) for spaceflight has potential for improved specific power and efficiency, compared with existing Radioisotope Thermoelectric Generators (RTGs). This proposed expansion of current RPS technology necessitates a full exploration of the requirements, goals, and concerns related to risks in developing and deploying such systems. The nature of dynamic systems also presents a new set of challenges related to the presence of moving machinery not intrinsic to traditional RTG units. A general RPS risk management methodology is outlined, which is used to identify and assess the variables and operational scenarios introducing risk throughout the design, fabrication, and system integration processes. This paper will demonstrate how mission requirements for Dynamic RPS concepts (DRPS) drive decisions throughout the development process. This work will define the standard practices for decision making within the scope of the risks associated with DRPS hardware development and deployment in sensitive spacecraft near sensitive payloads. Examples of potential risk areas are analyzed for the proposed dynamic systems, and compared to those associated with traditional RTG technologies. This analysis shows the promise for DRPS systems to elevate and extend the capabilities for power systems used in future NASA missions.

Matthes, Christopher S. R.↗

COMPASS Final Report: 2008 International Lunar Network (ILN)

The Compass team developed three designs for a soft lander for the International Lunar Network (ILN) using different power systems. These systems included solar arrays and batteries and two radioisotope power system (RPS) options scaled down from previous designs. These are a half Stirling radioisotope generator and a one-eighth Radioisotope Thermoelectric Generator (RTG). The COMPASS design consists of a soft-lander capable of network science (seismic, magnetospheric, laser reflector, and thermal transfer) that can land anywhere on the near side of the Moon and operate for at least six years. The baseline version, using only batteries and solar arrays, requires a very large battery (~80 kg) for the roughly 20 W night-time power requirements. The lander launch mass (with solid rocket breaking motor) is almost 900 kg. With such a large battery, the lander will require a launcher larger than the desired Minotaur V; a Taurus II (being developed for NASA Commercial Orbital Transportation Services (COTS)) or larger (Delta II or Atlas V) would be needed. The two RPS cases, half an Advanced Stirling Radioisotope Generators (ASRG) and one-eighth RTG have much smaller launch masses of 500 and 600 kg respectively. (The one-eighth RTG case lacks the power for the full science package, so a solar array battery is still needed.) Unfortunately, the Minotaur V’s launch capability is still not large enough (~430 kg to trans-lunar injection (TLI)) for the RPS systems. Consequently, a fourth case was developed to fly a limited science floor suite of instruments (seismometer only) which reduced the RPS Lander launch mass to fit on a Minotaur V.

Radioisotope Power Systems↗

A Comparison of Radioisotope and Solar Array/Battery Power Systems in the Solar System

Radioisotope Power Systems (RPS) are an invaluable resource for the exploration of our solar system. Providing both heat and electricity, spacecraft using RPS can operate where its impractical to use solar array and/or battery systems because of either limited solar illumination or mission durations which make a standalone battery impractical. This paper highlights the performance advantages which may come from using a RPS compared with a solar array/battery system. Included in this paper is an overview of the Multi-Mission Radioisotope Thermoelectric Generator (MMRTG), the Next-Generation RTG (NGRTG) and Dynamic Radioisotope System (DRPS). State-the-Art (SOA) performance of solar arrays and batteries is discussed. Finally, a comparison of both solar cell/battery systems compare with RPS are made at a variety of locations, both orbital and on the surface of some planets and their moons within our solar system.

Paul C Schmitz↗

A Comparison of Radioisotope and Solar Array/Battery Power Systems in the Solar System

Radioisotope Power Systems (RPS) are an invaluable resource for the exploration of our solar system. Providing both heat and electricity, spacecraft using RPS can operate where its impractical to use solar array and/or battery systems because of either limited solar illumination or mission durations which make a standalone battery impractical. This paper highlights the performance advantages which may come from using a RPS compared with a solar array/battery system. Included in this paper is an overview of the Multi-Mission Radioisotope Thermoelectric Generator (MMRTG), the Next-Generation RTG (NGRTG) and Dynamic Radioisotope System (DRPS). State-the-Art (SOA) performance of solar arrays and batteries is discussed. Finally, a comparison of both solar cell/battery systems compare with RPS are made at a variety of locations, both orbital and on the surface of some planets and their moons within our solar system.

Paul C Schmitz↗

A Comparison of Radioisotope and Solar Array/Battery Power Systems in the Solar System

Radioisotope Power Systems (RPS) are an invaluable resource for the exploration of our solar system. Providing both heat and electricity, spacecraft using RPS can operate where its impractical to use solar array and/or battery systems because of either limited solar illumination or mission durations which make a standalone battery impractical. This paper highlights the performance advantages which may come from using a RPS compared with a solar array/battery system. Included in this paper is an overview of the Multi-Mission Radioisotope Thermoelectric Generator (MMRTG), the Next-Generation RTG (NGRTG) and Dynamic Radioisotope System (DRPS). State-the-Art (SOA) performance of solar arrays and batteries is discussed. Finally, a comparison of both solar cell/battery systems compare with RPS are made at a variety of locations, both orbital and on the surface of some planets and their moons within our solar system.

Paul Schmitz↗

Overview of Advanced Stirling Convertor Dual Convertor Controller Development and Testing at NASA Glenn Research Center

For over two decades, NASA Glenn Research Center (GRC) has been supporting the development of Radioisotope Power Systems (RPS). NASA desires higher conversion efficiency RPS options that are reliable and robust with long life design. Dynamic conversion, such as Stirling offer the potential for higher conversion efficiencies than current RPS but have yet to be demonstrated in a flight application. GRC developed a non-nuclear representation of a RPS consisting of a pair of Advanced Stirling Convertors (ASC), a Dual Convertor Controller (DCC), and associated support equipment. The DCC was designed by the Johns Hopkins University/Applied Physics Laboratory (JHU/APL) to actively control a pair of ASCs. Based on lessons learned, three generations of DCCs were developed over the past decade. After each generation of the DCC was completed, tests were performed to verify functionality. These tests include acceptance testing, fault testing, characterization testing, and testing with the Radioisotope Power System Systems Integration Laboratory (RSIL). Acceptance testing verifies that the DCC can control a pair of ASCs to produce full convertor power output. The fault testing verifies that the DCC can maintain control of the ASCs during either internal or external faults. Characterization testing verifies the functionality of the DCC over a range of bus voltage values. RSIL provides insight into the electrical interactions between a representative radioisotope power generator, its associated control schemes, and realistic electric system loads. The DCC design, development, lessons learned, test results, and future work are presented in this paper.

Stirling↗

Power System Design Trades for a Pressurized Lunar/Mars Rover

To enable future human exploration missions, the lunar surface will serve as a crucial training ground and technology demonstration test site where NASA will prepare for future human missions to Mars and other destinations. Key enablers in this exploration are rover systems intended to operate in both the lunar and Mars surface environments. This study focused primarily on the Mars surface environment because, compared to the near-continuous illumination near the lunar poles, the day/night cycles and the reduced solar illumination on Mars make it much more difficult to use solar power. However, solar power is not the only power generation technology available. Top-level energy studies have shown that a radioisotope power system (RPS) has promise for supplying both power and thermal energy for crewed rovers on both the Moon and Mars. This design study investigates how an RPS could potentially meet the power and thermal needs of a pressurized rover with applications for both destinations. The design focus is on what service an RPS can provide and how it would be integrated into a rover (power and thermal interfaces, placement, radiation shielding, fairing installation on the pad, etc.).

RPS↗

Results of the long range position-determining system tests

The long range position-determining system (LRPDS) has been developed by the Corps of Engineers to provide the Field Army with a rapid and accurate positioning capability. The LRPDS consists of an airborne reference position set (RPS), up to 30 ground based positioning sets (PS), and a position computing central (PCC). The PCC calculates the position of each PS based on the range change information provided by each Set. The positions can be relayed back to the PS again via RPS. Each PS unit contains a double oven precise crystal oscillator. The RPS contains a Hewlett-Packard cesium beam standard. Frequency drifts and off-sets of the crystal oscillators are taken in account in the data reduction process. A field test program was initiated in November 1972. A total of 54 flights were made which included six flights for equipment testing and 48 flights utilizing the field test data reduction program. The four general types of PS layouts used were: short range; medium range; long range; tactical configuration. The overall RMS radial error of the unknown positions varied from about 2.3 meters for the short range to about 15 meters for the long range. The corresponding elevation RMS errors vary from about 12 meters to 37 meters.

Rhode, F. W.↗

Radar cross calibration investigation TAMU radar polarimeter calibration measurements

A short pulse, 20 MHz bandwidth, three frequency radar polarimeter system (RPS) operates at center frequencies of 10.003 GHz, 4.75 GHz, and 1.6 GHz and utilizes dual polarized transmit and receive antennas for each frequency. The basic lay-out of the RPS is different from other truck mounted systems in that it uses a pulse compression IF section common to all three RF heads. Separate transmit and receive antennas are used to improve the cross-polarization isolation at each particular frequency. The receive is a digitally controlled gain modulated subsystem and is interfaced directly with a microprocesser computer for control and data manipulation. Antenna focusing distance, focusing each antenna pair, rf head stability, and polarization characteristics of RPS antennas are discussed. Platform and data acquisition procedures are described.

Blanchard, A. J.↗