Phase Stability in the Fe-Rich Fe-Cr-Ni-Zr Alloys
Knowledge on phase stability in Fe-rich Fe-Cr-Ni-Zr alloys is needed for the development of Laves-phase strengthened Fe-Cr-Ni-Zr ferritic alloys which have shown promising applications as new cladding materials of nuclear reactors due to enhanced high temperature strength, and resistance to creep and irradiation hardening. Phase stability in four Fe-rich Fe-Cr-Ni-Zr alloys was carefully investigated using scanning electron microscopy, transmission electron microscopy, energy-dispersive X-ray spectroscopy and X-ray diffraction techniques. The samples were arc-melted and heat treated at 700 °C for 336 hours and 1000 °C for 1275 hours. The experimental results showed extensive solubility of Ni in the intermetallic phases Fe 23 Zr 6 and Fe 2 Zr_C15. Nickel stabilizes the Laves Fe 2 Zr_C15 structure more than the C36 and C14 structures. In addition to Fe 23 Zr 6 and Fe 2 Zr_C15, Ni 7 Zr 2 was found to be stable in samples with higher Ni content and lower annealing temperature. The body-centered-cubic, Fe 2 Zr_C15 and Fe 23 Z 6 coexist in all samples regardless of composition and temperature. Detailed analysis suggested that the coexistence of these three phases is not a result of thermodynamic equilibrium, but a result of the competing formation kinetics of Fe 2 Zr_C15 and Fe 23 Z 6 .