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Formulas are derived for calculation of the grinding force in the presence of ultrasound whose amplitude changes the microcutting kinematics of the abrasive grains. The formulas are verified experimentally.
Methods of grinding and shaping the rear surface of hard-alloy polyhedral inserts are considered. Machining of the tool’s rear surface is simulated, and several kinematic configurations for margin removal are proposed. An algorithm for kinematic shaping of the rear surface of a hard-alloy polyhedral insert in CAD systems is outlined.
In producing machine parts from the hard materials used today in the military–industrial complex, attainment of the required precision is difficult and sometimes unfeasible unless finishing operations are employed. In general, finishing operations are expensive and slow and they require highly skilled workers and specialized equipment. That considerably increases the production costs. Finishing operations can only be eliminated if the cutters used in the prior machining processes ensure satisfactory surface quality. However, that is not always the case, on account of bluntness of the tool. In the present work, attention focuses on the precision that may be attained in machining key components made of hard materials when using high-quality hard-alloy cutters produced by ultrahigh-speed grinding.
Abstract—The structure of grinding balls with an atypical central zone is studied after failure in tests. The structure of the corresponding blanks is also analyzed. The appearance of martensitic sections in the central zone is explained. Recommendations are made for eliminating this problem.
The finishing of the flow sections of compressor blades is considered. A sequence of operations for this purpose in an automated cycle is proposed. The development of control programs for the grinding of flow sections of the blades is discussed, with allowance for the nonuniform distribution of the margin over the blade surface.
The efficiency of deep grinding may be increased by regulating the longitudinal supply of the table. The selection of the control algorithm is considered in machining the components of gas-turbine engines.
Conversion of corn fiber to ethanol in the dry grind process can increase ethanol yields, improve coproduct quality and contribute to process sustainability. This work investigates the use of two physio-chemical pretreatments on corn fiber and effect of cellulase enzyme dosage to improve ethanol yields. Fiber separated after liquefaction of corn was pretreated using (I) hot water pretreatment (160 °C for 5, 10 or 20 min) and (II) wet disk milling and converted to ethanol. The conversion efficiencies of hot water pretreated fiber were higher than untreated fiber, with highest increase in conversion (10.4%) achieved for 5 min residence time at 160 °C. Disk milling was not effective in increasing conversion compared to other treatments. Hydrolysis and fermentation of untreated fiber with excess cellulase enzymes resulted in 33.3% higher conversion compared to untreated fiber.
Machining and grinding of ultrahigh-strength steels and stainless steel alloys
Machining and grinding of nickel- and cobalt-base alloys
Numerical analysis of temperature fields and heat fluxes during grinding of metals
The feature size effect is significant research interest in the field of microforming. It is assumed that the size effect is influenced by the material preparation process. To verify this, the feature size effects associated with the tensile yield strength of Cu sheets with thicknesses ranging from 100 to 200 μm, produced using different sequences involving annealing, rolling, and grinding, were studied. Differing feature size effects were observed in the Cu specimens, and it was confirmed that the size effect was indeed influenced by the specimen preparation sequence. The tensile yield strengths of the annealed–ground–rolled and annealed–rolled specimens increased as the specimen thicknesses decreased. However, an opposing size effect was observed in the case of the annealed–rolled–annealed, annealed–ground, and annealed–rolled–ground specimens. The reduction ratio did not alter the trend associated with the size effect, but influenced the intensity of the size effect. It is believed that the reinforcement and erosion of the surface-hardened layer introduced during rolling resulted in the contradictory results.
A novel surface processing technique, ultrasonic-assisted surface mechnical grinding treatment (U-SMGT), was proposed and applied to modify the surface micriostructure of the casting aluminum alloy (A380). Comprehensive post-process chracterization techniques including 3D profilometry, optical microscope, scanning electric microscopy (SEM), and electron backscatter diffraction (EBSD) were carried out to investigate the surface morphology and microstructure of the processed region (PR). It was found that a surface layer of grain refinement with a thickness of about 50 µm was formed. In the as-received base material (BM), large clusters of dendritic eutectic phase with a size of approximately 20 µm were isolated by α-Al matrix. Nano-indentation tests showed that hardness of the eutectic and α-Al in the as-received BM was 2.15 GPa and 1.2 GPa respectively. After U-SMGT, the large dendritic eutectic phase was broken down into much fine particles with an average size of 0.57 µm. These fine particles were uniformly distributed into the α-Al matrix. Nano-indentation measurement exhibited a hardness of 2.27 GPa within the processed region. The overall high hardness in the processed region is a result of the pinning effect of uniformly distributed fine dendrites and grain refinement of Al-matrix.
The ability to controllably desolvate a crystal-solvate system in a step-wise fashion through polymer-assisted grinding is demonstrated by varying the type and proportion of polymer agent used.
Conversion of corn fiber to ethanol in the dry grind process can increase ethanol yields, improve coproduct quality and contribute to process sustainability. This work investigates the use of two physio-chemical pretreatments on corn fiber and effect of cellulase enzyme dosage to improve ethanol yields. Fiber separated after liquefaction of corn was pretreated using (1) hot water pretreatment (160°C for 5, 10 or 20 min); and (2) wet disk milling and converted to ethanol. The conversion efficiencies of hot water pretreated fiber were higher than untreated fiber, with highest increase in conversion (10.4%) achieved for 5-minute residence time at 160 °C. Disk milling was not effective in increasing conversion compared to other treatments. Hydrolysis and fermentation of untreated fiber with excess cellulase enzymes resulted in 33.3% higher conversion compared to untreated fiber. Note: in “Table1_Treatments.csv”, NA = Not applicable.
The amount of electricity required to power a grinding mill at a surface mine. To access the model referenced in the report, please visit https://www.netl.doe.gov/energy-analysis/details?id=CF2D5D80-879E-4216-8650-E85F903F2C0A
A novel biomass production system, integrating the co-harvesting and co-storage of moist corn grain and stover, promises a reduction in delivered feedstock costs. In this innovative method, the dry grain traditionally utilized for feed or biofuel production will now be processed at a considerably greater moisture content. The adoption of this approach may necessitate a substantial redesign of existing material handling infrastructure to effectively accommodate the handling and storage of moist grain after processing by milling or grinding. A comprehensive study was conducted to quantify the physical properties of this grain after processing with a knife processor or a hammermill. The geometric mean particle size, bulk and tapped density, sliding angle, material coefficient of friction, and discharged angle of repose were quantified. Five grain treatments, either fermented or unfermented, and having different moisture contents, were used. After processing, the moist, fermented ground grain exhibited a significantly smaller particle size compared to the dry grain. Additionally, both moist processed grains resulted in a decreased bulk density and increased material sliding angle, friction coefficient, and angle of repose. The examined metrics collectively suggest that handling, mixing, and storing moist ground grain will pose significant challenges compared to conventional dry ground grain. This increased difficulty may lead to substantially higher costs, a crucial factor that must be carefully considered when evaluating the overall economics of implementing this new biomass production system using combined harvesting and storage of corn grain and stover.
Deep drying and torrefaction is a thermal pretreatment method, where biomass is heated in the temperature range of 150–300°C in an inert or reduced environment. The process parameters like temperature and residence time has a significant impact on proximate, ultimate, and energy properties of the biomass. In the present study, torrrefaction experiments were conducted on 2 mm lodgepole pine grind using a thermogravimetric analyzer. Both deep drying and torrefaction temperature (160–270°C) and time (15–120 min) were selected. Torrefied samples were analyzed for proximate, ultimate and energy properties. Results indicated that moisture content decreased with increases in torrefaction temperature and time, where at 270°C and 120 min, the moisture content was found to be 1.15% (w.b.). Volatile content in the biomass decreased from about 80% to about 45%, and ash content increased from 0.77 to about 1.91% at 270°C and 120 min. The hydrogen, oxygen and sulfur content decreased to 3%, 28.24%, and 0.01 whereas carbon content and higher heating value increased to 68.86% and 23.67 MJ/kg at 270°C and 120 min. H/C and O/C ratio calculated at 270°C and 120 min residence time were about 0.56 and 0.47. This study indicated that higher torrefaction temperatures >230°C and residence time >15 min influenced the proximate, ultimate, and energy properties.
Metallurgical microsamples are held in a fixture which rotates the sample across a rotating grinding wheel. The dual rotation results in a level, flat surface on the sample.