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At least 91 records · Page 5

Computational Fluid Dynamics (CFD) Simulations of Jet Mixing in Tanks of Different Scales

For long-duration in-space storage of cryogenic propellants, an axial jet mixer is one concept for controlling tank pressure and reducing thermal stratification. Extensive ground-test data from the 1960s to the present exist for tank diameters of 10 ft or less. The design of axial jet mixers for tanks on the order of 30 ft diameter, such as those planned for the Ares V Earth Departure Stage (EDS) LH2 tank, will require scaling of available experimental data from much smaller tanks, as well designing for microgravity effects. This study will assess the ability for Computational Fluid Dynamics (CFD) to handle a change of scale of this magnitude by performing simulations of existing ground-based axial jet mixing experiments at two tank sizes differing by a factor of ten. Simulations of several axial jet configurations for an Ares V scale EDS LH2 tank during low Earth orbit (LEO) coast are evaluated and selected results are also presented. Data from jet mixing experiments performed in the 1960s by General Dynamics with water at two tank sizes (1 and 10 ft diameter) are used to evaluate CFD accuracy. Jet nozzle diameters ranged from 0.032 to 0.25 in. for the 1 ft diameter tank experiments and from 0.625 to 0.875 in. for the 10 ft diameter tank experiments. Thermally stratified layers were created in both tanks prior to turning on the jet mixer. Jet mixer efficiency was determined by monitoring the temperatures on thermocouple rakes in the tanks to time when the stratified layer was mixed out. Dye was frequently injected into the stratified tank and its penetration recorded. There were no velocities or turbulence quantities available in the experimental data. A commercially available, time accurate, multi-dimensional CFD code with free surface tracking (FLOW-3D from Flow Science, Inc.) is used for the simulations presented. Comparisons are made between computed temperatures at various axial locations in the tank at different times and those observed experimentally. The affect of various modeling parameters on the agreement obtained are assessed.

Breisacher, Kevin↗

Surface Tension Driven Convection Experiment-2 (STDCE-2

The surface tension driven convection experiment-2 (STDCE-2) was conducted onboard the U.S. Microgravity Laboratory (USML)-2 Spacelab which was launched on October 20, 1995. The main objectives of the experiment was to study oscillatory thermocapillary flows in microgravity. Thermocapillary flows were generated in cylindrical test chambers filled with 2 centistokes silicone oil. Six modules were used to study three different chamber diameters and two different heating modes. Tests with both flat and curved free surfaces were conducted. The flow field was studied by flow visualization and an infrared imaging system recorded the oil free-surface temperature. An optical (Ronchi) system was used to measure the oil free-surface deformation and motions. A total of 55 tests were conducted and oscillations were found in most of them. The data are being analyzed.

Ostrach, Simon↗

Surface Tension Driven Convection Experiment-2 (STDCE-2)

Thermocapillary flows are known to become oscillatory (time-periodic), but how and when they become oscillatory in containers of unit-order aspect ratio are not yet fully understood. The present work is a part of our continuous effort to obtain a better understanding of the phenomenon. Thermocapillary flow experiments in normal gravity are limited to a narrow parametric range in order to minimize gravity and buoyancy effects, which is an important reason for our lack of full understanding of the oscillation phenomenon. One important unanswered question is what role, if any, free surface deformation plays in the oscillation mechanism. For that reason we performed thermocapillary flow experiments, called the Surface Tension Driven Convection Experiment-2 (STDCE-2), aboard the USML-2 Spacelab in 1995. The main objectives of the experiments were to investigate oscillatory thermocapillary flows in microgravity and to clarify the importance of free surface deformation in such flows. Steady and oscillatory thermocapillary flows were generated in cylindrical containers by employing two heating modes. A CO2 laser with adjustable power and beam diameter was used in the Constant Flux (CF) configuration to heat the free surface. The other configuration investigated in STDCE-2 was the Constant Temperature (CT) configuration in which a submerged cylindrical cartridge heater placed at the symmetry (axial) axis of the test container heated the fluid. Both heating modes cause non-uniform temperature distributions on the free surface, which generates thermocapillary flow. The flow field was investigated by flow visualization, and the temperature field was measured by thermistors and an infrared imager. The free surface shape and motion were measured by a Ronchi system. The hardware performed well and we were able to conduct more tests than originally planned. From the successful experiments a large amount of data was acquired. The analysis of the data is now nearly complete. Some important results are presented and discussed herein.

Masud, J.↗

A free surface vortex method with weak viscous effects

The advantage of vortex methods for inviscid flows of several fluids separated by interfaces is that problems of this kind may be posed and solved numerically entirely on the interface surface. For free surface problems, where one of the fluids has negligible inertia, a small amount of viscosity produces a thin, weak rotational layer adjacent to the potential flow vortex sheet. Here, a method is described for including this weak viscous effect as a modification of the boundary conditions for the potential part of the flow, thus allowing this slightly viscous flow to be formulated as a vortex method on the free surface. This is important for unsupported free drops where the viscosity at the free surface is the only source of damping for oscillations, and for gas-filled bubbles, where it provides both drag and damping. Small applied shear stresses from aerodynamic, electrostatic, or other sources may be included provided they are of the same order as the potential flow shear stress or smaller.

Lundgren, T. S.↗

Application of turbulence modeling to predict surface heat transfer in stagnation flow region of circular cylinder

A theoretical analysis and numerical calculations for the turbulent flow field and for the effect of free-stream turbulence on the surface heat transfer rate of a stagnation flow are presented. The emphasis is on the modeling of turbulence and its augmentation of surface heat transfer rate. The flow field considered is the region near the forward stagnation point of a circular cylinder in a uniform turbulent mean flow. The free stream is steady and incompressible with a Reynolds number of the order of 10 to the 5th power and turbulence intensity of less than 5 percent. For this analysis, the flow field is divided into three regions: (1) a uniform free-stream region where the turbulence is homogeneous and isotropic; (2) an external viscid flow region where the turbulence is distorted by the variation of the mean flow velocity; and, (3) an anisotropic turbulent boundary layer region over the cylinder surface. The turbulence modeling techniques used are the kappa-epsilon two-equation model in the external flow region and the time-averaged turbulence transport equation in the boundary layer region. The turbulence double correlations, the mean velocity, and the mean temperature within the boundary layer are solved numerically from the transport equations. The surface heat transfer rate is calculated as functions of the free-stream turbulence longitudinal microlength scale, the turbulence intensity, and the Reynolds number.

Wang, Chi R.↗

Heat flow and convection demonstration experiments aboard Apollo 14.

A group of experiments was conducted by Apollo 14 astronaut Stuart A. Roosa during the lunar flyback on Feb. 7, 1971, to obtain information on heat flow and convection in gases and liquids in an environment of less than 0.000001 g gravity. Flow observations and thermal data have shown that: (1) there are, as expected, convective motions caused by surface tension gradients in a plane liquid layer with a free upper surface; (2) heat flow in enclosed liquids and gases occurs mainly by diffusive heat conduction; and (3) some convective processes, whose characteristics are not fully known, add to the heat transfer.

Grodzka, P. G.↗

Heat flow and convection demonstration (Apollo 14)

Apollo 14 Astronaut Stuart A. Roosa conducted a group of experiments during the lunar flyback on February 7, 1971, to obtain information on heat flow and convection in gases and liquids in an environment of less than 0.000001 g. Flow observations and thermal data have shown that: (1) as expected, there are convective motions caused by surface tension gradients in a plane liquid layer with a free upper surface; (2) heat flow in enclosed liquids and gases occurs mainly by diffusive heat conduction; and (3) some convective processes, whose characteristics are not fully known, add to the heat transfer. The raw data are presented, and the analysis approach is given.

Bannister, T. C.↗

Water Tunnel Flow Visualization Study Through Poststall of 12 Novel Planform Shapes

To determine the flow field characteristics of 12 planform geometries, a flow visualization investigation was conducted in the Langley 16- by 24-Inch Water Tunnel. Concepts studied included flat plate representations of diamond wings, twin bodies, double wings, cutout wing configurations, and serrated forebodies. The off-surface flow patterns were identified by injecting colored dyes from the model surface into the free-stream flow. These dyes generally were injected so that the localized vortical flow patterns were visualized. Photographs were obtained for angles of attack ranging from 10' to 50', and all investigations were conducted at a test section speed of 0.25 ft per sec. Results from the investigation indicate that the formation of strong vortices on highly swept forebodies can improve poststall lift characteristics; however, the asymmetric bursting of these vortices could produce substantial control problems. A wing cutout was found to significantly alter the position of the forebody vortex on the wing by shifting the vortex inboard. Serrated forebodies were found to effectively generate multiple vortices over the configuration. Vortices from 65' swept forebody serrations tended to roll together, while vortices from 40' swept serrations were more effective in generating additional lift caused by their more independent nature.

Gatlin, Gregory M.↗

Time-dependent thermocapillary convection in a Cartesian cavity - Numerical results for a moderate Prandtl number fluid

The present numerical simulation explores a thermal-convective mechanism for oscillatory thermocapillary convection in a shallow Cartesian cavity for a Prandtl number 6.78 fluid. The computer program developed for this simulation integrates the two-dimensional, time-dependent Navier-Stokes equations and the energy equation by a time-accurate method on a stretched, staggered mesh. Flat free surfaces are assumed. The instability is shown to depend upon temporal coupling between large scale thermal structures within the flow field and the temperature sensitive free surface. A primary result of this study is the development of a stability diagram presenting the critical Marangoni number separating steady from the time-dependent flow states as a function of aspect ratio for the range of values between 2.3 and 3.8. Within this range, a minimum critical aspect ratio near 2.3 and a minimum critical Marangoni number near 20,000 are predicted below which steady convection is found.

Peltier, L. J.↗

Numerical simulation of thermocapillary flow under zero and low gravity conditions

This paper discusses the numerical solution methods and results of steady and unsteady thermocapillary (surface-tension) and buoyancy driven flows in 2D cavities and liquid columns. The 2D cavity was assumed to be square with one free surface with a zero Capillary number (i.e., the free surface was constrained to be flat). A pseudospectral method was used to solve steady and unsteady surface tension-driven and mixed buoyancy-surface tension flows in a square cavity. For the liquid column a finite-difference scheme based on a Picard iteration was used to solve for the flow, temperature and free surface shape. The surface of the liquid column was allowed to deform and, as for the 2D cavity, the surface tension was assumed to depend on temperature.

Alexander, J. I. D.↗

Three-dimensional flow in radial turbomachinery and its impact on design

In the two papers on the 'Theory of Blade Design for Large Deflections' published in 1984, a new inverse design technique was presented for designing the shape of turbomachinery blades in three-dimensional flow. The technique involves the determination of the blade profile from the specification of a distribution of the product of the radius and the pitched averaged tangential velocity (i.e., r bar-V(sub theta), the mean swirl schedule) within the bladed region. This is in contrast to the conventional inverse design technique for turbomachinery blading in two dimensional flow in which the blade surface pressure or velocity distribution is specified and the blade profile determined as a result; this is feasible in two-dimensional flow because the streamlines along the blade surfaces are known a priori. However, in three-dimensional flow, the stream surface is free to deform within the blade passage so that the streamlines on the blade surfaces are not known a priori; thus it is difficult and not so useful to prescribe the blade surface pressure or velocity distribution and determine the resulting blade profile. It therefore seems logical to prescribe the swirl schedule within the bladed region for designing a turbomachinery blade profile in three-dimensional flow. Furthermore, specifying r bar-V(sub theta) has the following advantages: (1) it is related to the circulation around the blade (i.e., it is an aerodynamic quantity); (2) the work done or extracted is approximately proportional to the overall change in r bar-V(sub theta) across a given blade row (Euler turbine equation); and (3) the rate of change of r bar-V(sub theta) along the mean streamline at the blade is related to the pressure jump across the blade and therefore the blade loading. Since the publications of those two papers, the technique has been applied to the design of a low speed as well as a high speed radial inflow turbine (for turbocharger applications) both of which showed definite improvements in performance over that of wheels of conventional designs, the design study of a high pressure ratio radial inflow turbine with and without splitter blades.

Tan, Choon S.↗

Manufacturing in space: Fluid dynamics numerical analysis

Thermocapillary convection in an air-jet Marangoni flow suppressing technique was numerically simulated for flow under various conditions of fluid properties, gravity, and temperature gradient. Results presented include computer generated plots of streamlines, velocities, and temperatures throughout the contained fluid flow, and plots of Marangoni flow velocities over the free surface.

Robertson, S. J.↗

Flow velocity measurements by image processing of optically activated tracers

A computerized flow visualization technique capable of quantifying the flow field automatically has been developed. This technique uses afterglowing effect of optically activated phosphorescent particles to retrieve vectorial information on each trace. By using this information, in conjunction with computer image processing, the flow field of a free surface transient vortex was investigated.

Gharib, M.↗

Screen test for cadmium and nickel plates

A new procedure is described which was recently developed to quantify loading uniformity of nickel and cadmium plates and to screen finished electrodes prior to cell assembly. The technique utilizes the initial solubility rates of the active material in a standard chemical deloading solution at fixed conditions. The method can provide a reproducible indication of plate loading uniformity in situations where high surface loading limits the free flow of deloading solution into the internal porosity of the sinter plate. A preliminary study indicates that 'good' cell performance is associated with higher deloading rates.

Phan, Angie H.↗