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All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Assessing Fossil Fuel and Feedstock Use in the U.S. Plastics and Rubber Sector: A Supply Chain Analysis

In plastics and rubber manufacturing, fossil fuels are consumed both as an energy source and as feedstocks that are converted to higher-value products. For example, in the manufacture of polyethylene, natural gas is consumed both as a fuel and as a feedstock during ethylene production. In this work, we expand on the U.S. Department of Energy's Bandwidth Study on Energy Use and Potential Energy Savings Opportunities in U.S. Plastics and Rubber Manufacturing, which quantified onsite fuel consumption and the potential for reducing fuel consumption by increasing energy efficiency in the plastics and rubber sector. The bandwidth study did not quantify fuel consumed upstream in the supply chain or as a feedstock; however, both contribute significantly to a plastic's total fossil fuel requirements. The U.S. Energy Information Administration's 2014 Manufacturing Energy Consumption Survey (MECS) estimates that fossil fuels consumed as feedstocks account for approximately 74% of total fossil fuel consumption in the U.S. plastic resin manufacturing sector (NAICS 325211). We employ the Materials Flows through Industry (MFI) supply chain modeling tool, developed at the National Renewable Energy Laboratory (NREL), to quantify process fuel and feedstock requirements within the supply chains of the same 10 categories of plastics and rubber commodities covered in the DOE bandwidth report. From these results, we identify supply chains that will have a high feedstock requirement even when energy efficiency is increased. We then use MFI to analyze several alternative plastics supply chains, including those utilizing biomass feedstocks and/or polyethylene terephthalate (PET) waste upcycling, to determine if these alternatives can potentially reduce both process fuel and feedstock requirements within the supply chains of interest. This presentation will include a case study comparison of supply chain energy consumption for petroleum-derived and bio-derived fiberglass reinforced plastic involving a novel waste PET upcycling technique recently discovered by NREL researchers.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗
DOE OSTI2023

Comparative Techno-Economic Analysis of Available Feedstocks for High-Temperature Conversion: Whole Tree Thinnings and Mature Pine Residues

The techno-economic and life cycle implications of utilizing low-cost feedstocks in a high temperature conversion process are of great interest. Here, we investigate the conversion cost impacts of two underutilized feedstocks from the commercial pine industry: 13-year-old whole trees, representing trees removed for the purpose of precommercial thinning, and 23-year-old pine residues, representing a waste stream produced from the deconstruction of mature trees for other purposes. Experimental fast pyrolysis (FP) yields for each feedstock were adjusted to a catalytic fast pyrolysis (CFP) basis and used to estimate process economics by employing published correlations based on rigorous techno-economic modeling. These correlations were used in tandem with results from supply and preprocessing analyses to evaluate the field-to-fuel economics of each feedstock. A small difference in minimum fuel selling price (MFSP) was found between the conversion costs for the two feedstocks, with 23-year-old residues demonstrating a net benefit of $0.27 per gasoline gallon equivalent (GGE) compared to the 13- year-old whole tree thinnings, driven primarily by feedstock supply costs. This suggests that both whole tree thinnings and pine residues may be viable feedstock options for CFP conversion. Life cycle inventories (LCIs) were also generated for each case, enabling a field-to-fuel quantification of the cost and carbon cycle associated with each feedstock.

catalytic fast pyrolysis↗
DOE OSTI2023

Harvest and nitrogen effects on bioenergy feedstock quality of grass-legume mixtures on Conservation Reserve Program grasslands

Perennial grass mixtures established on Conservation Reserve Program (CRP) lands can be an important source of feedstock for bioenergy production. This study aimed to evaluate management practices for optimizing the quality of bioenergy feedstock and stand persistence of grass-legume mixtures under diverse environments. A 5-year field study (2008–2012) was conducted to assess the effects of two harvest timings (at anthesis vs after complete senescence) and three nitrogen (N) rates (0, 56, 112 kg N ha -1 ) on biomass chemical compositions (i.e., cell wall components, ash, volatiles, total carbon, and N contents) and the feedstock energy potential, examined by the theoretical ethanol yield (TEY) and the total TEY (i.e., the product of biomass yield and TEY, L ha -1 ), of cool-season mixtures in Georgia and Missouri and a warm-season mixture in Kansas. The canonical correlation analysis (CCA) was used to investigate the effect of vegetative species transitions on feedstock quality. Although environmental variations (mainly precipitation) greatly influenced the management effect on chemical compositions, the delayed harvest after senescence generally improved feedstock quality. In particular, the overall cell wall concentrations and TEY of the warm-season mixtures increased by approximately 7%. Additional N supplies improved the total TEY of both mixtures by ~1.6–4.2 L ha -1 per 1.0 kg N ha -1 input but likely lowered the feedstock quality, particularly for the cool-season mixture. The cell wall concentrations of cool-season mixture reduced by approximately 3%–6%. The CCA results indicated that the increased legume compositions (under low N input) likely enhanced lignin but reduced ash concentrations. This field research demonstrated that with proper management, grass-legume mixtures on CRP lands can provide high-quality feedstock for bioenergy productions.

09 BIOMASS FUELS↗
DOE OSTI2015

Impact of Pretreatment Technologies on Saccharification and Isopentenol Fermentation of Mixed Lignocellulosic Feedstocks

In order to enable the large-scale production of biofuels or chemicals from lignocellulosic biomass, a consistent and affordable year-round supply of lignocellulosic feedstocks is essential. Feedstock blending and/or densification offers one promising solution to overcome current challenges on biomass supply, i.e., low energy and bulk densities and significant compositional variations. Therefore, it is imperative to develop conversion technologies that can process mixed pelleted biomass feedstocks with minimal negative impact in terms of overall performance of the relevant biorefinery unit operations: pretreatment, fermentable sugar production, and fuel titers. We processed the mixture of four feedstocks—corn stover, switchgrass, lodgepole pine, and eucalyptus (1:1:1:1 on dry weight basis)—in flour and pellet form using ionic liquid (IL) 1-ethyl-3-methylimidazolium acetate, dilute sulfuric acid (DA), and soaking in aqueous ammonia (SAA) pretreatments. Commercial enzyme mixtures, including cellulases and hemicellulases, were then applied to these pretreated feedstocks at low to moderate enzyme loadings to determine hydrolysis efficiency. Results show significant variations on the chemical composition, crystallinity, and enzymatic digestibility of the pretreated feedstocks across the different pretreatment technologies studied. The advanced biofuel isopentenol was produced during simultaneous saccharification and fermentation (SSF) of pretreated feedstocks using an engineered Escherichia coli strain. Results show that IL pretreatment liberates the most sugar during enzymatic saccharification, and in turn led to the highest isopentenol titer as compared to DA and SAA pretreatments. This study provides insights on developing biorefinery technologies that produce advanced biofuels based on mixed feedstock streams.

09 BIOMASS FUELS↗
DOE OSTI2018

A comparison of Ti-6Al-4V in-situ alloying in Selective Laser Melting using simply-mixed and satellited powder blend feedstocks

Highlights: • Satelliting mixing is proposed for preparing powder feedstocks for AM. • Satelliting allows the creation of blended feedstocks of improved homogeneity. • Sample homogeneity is affected by particle size distribution and powder mixing technique. - Abstract: In-situ alloying within laser powder-bed fusion, specifically Selective Laser Melting (SLM), has been investigated for the formulation of novel alloys from elemental powders to extend the benefits offered by these technologies. Inadequate preparation of the powder feedstock prior to in-situ alloying can yield inhomogeneous microstructures, often deteriorating the mechanical performance of the deposited parts. The present work was designed to assess the use of the ‘satelliting’ method to create powder feedstocks for in-situ laser powder-bed fusion. The research was carried out on Ti-6Al-4V. Ti-6Al-4V feedstocks obtained by mixing or satelliting elemental powders were investigated and compared to a reference pre-alloyed material. The processability of the different feedstocks was assessed by comparing the microstructure of the deposits originating from the different powder blends. Results show that the powder percolation and particle size distribution of the feedstocks translate in deposited microstructures exhibiting different porosity, elemental segregation, and average grain size, revealing the impact of the powder blend characteristics on the laser energy absorbance and solidification of the alloy. This study provides fundamental insights of how to formulate powder feedstock and aims to support future research activities on the design and development of new alloys for use in powder-based additive manufacturing.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Flux balance analysis indicates that methane is the lowest cost feedstock for microbial cell factories

The low cost of natural gas has driven significant interest in using C 1 carbon sources (e.g. methane, methanol, CO, syngas) as feedstocks for producing liquid transportation fuels and commodity chemicals. Given the large contribution of sugar and lignocellulosic feedstocks to biorefinery operating costs, natural gas and other C 1 sources may provide an economic advantage. To assess the relative costs of these feedstocks, we performed flux balance analysis on genome-scale metabolic models to calculate the maximum theoretical yields of chemical products from methane, methanol, acetate, and glucose. Yield calculations were performed for every metabolite (as a proxy for desired products) in the genome-scale metabolic models of three organisms: Escherichia coli (bacterium), Saccharomyces cerevisiae (yeast), and Synechococcus sp. PCC 7002 (cyanobacterium). The calculated theoretical yields and current feedstock prices provided inputs to create comparative feedstock cost surfaces. Our analysis shows that, at current market prices, methane feedstock costs are consistently lower than glucose when used as a carbon and energy source for microbial chemical production. Conversely, methanol is costlier than glucose under almost all price scenarios. Acetate feedstock costs could be less than glucose given efficient acetate production from low-cost syngas using nascent biological gas to liquids (BIO-GTL) technologies. Furthermore, our analysis suggests that research should focus on overcoming the technical challenges of methane assimilation and/or yield of acetate via BIO-GTL to take advantage of low-cost natural gas rather than using methanol as a feedstock.

09 BIOMASS FUELS↗
DOE OSTI2020

Shifting agricultural practices to produce sustainable, low carbon intensity feedstocks for biofuel production

The carbon intensity (CI) of biofuel's well-to-pump life cycle is calculated by life cycle analysis (LCA) to account for the energy/material inputs of the feedstock production and fuel conversion stages and the associated greenhouse gas (GHG) emissions during these stages. The LCA is used by the California Air Resources Board's Low Carbon Fuel Standard (LCFS) program to calculate CI and monetary credits are issued based on the difference between a given fuel's CI and a reference fuel's CI. Through the Tier 2 certification program under which individual fuel production facilities can submit their own CIs with their facility input data, the LCFS has driven innovative technologies to biofuel conversion facilities, resulting in substantial reductions in GHG emissions as compared to the baseline gasoline or diesel. A similar approach can be taken to allow feedstock petition in the LCFS so that lower-CI feedstock can be rewarded. Here we examined the potential for various agronomic practices to improve the GHG profiles of corn ethanol by performing feedstock-level CI analysis for the Midwestern United States. Our system boundary covers GHG emissions from the cradle-to-farm-gate activities (i.e. farm input manufacturing and feedstock production), along with the potential impacts of soil organic carbon change during feedstock production. We conducted scenario-based CI analysis of ethanol, coupled with regionalized inventory data, for various farming practices to manage corn fields, and identified key parameters affecting cradle-to-farm-gate GHG emissions. The results demonstrate large spatial variations in CI of ethanol due to farm input use and land management practices. In particular, adopting conservation tillage, reducing nitrogen fertilizer use, and implementing cover crops has the potential to reduce GHG emissions per unit corn produced when compared to a baseline scenario of corn–soybean rotation. This work shows a large potential emission offset opportunity by allowing feedstock producers a path to Tier 2 petitions that reward low-CI feedstocks and further reduce biofuels' CI. The prevalence of significant acreage that has not been optimized for CI suggests that policy changes that incentivize optimization of this parameter could provide significant additionality over current trends in farm efficiency and adoption of conservation practice.

09 BIOMASS FUELS↗
DOE OSTI2019

Impact of warm‐season grass management on feedstock production on marginal farmland in Central Illinois

Abstract The production of dedicated energy crops on marginally productive cropland is projected to play an important role in reaching the US Billion Ton goal. This study aimed to evaluate warm‐season grasses for biomass production potential under different harvest timings (summer [H1], after killing frost [H2], or alternating between two [H3]) and nitrogen (N) fertilizer rates (0, 56, and 112 kg N/ha) on a wet marginal land across multiple production years. Six feedstocks were evaluated including Miscanthus x giganteus , two switchgrass cultivars ( Panicum virgatum L .), prairie cordgrass ( Spartina pectinata Link), and two polycultures including a mixture of big bluestem ( Andropogon gerardii Vitman), indiangrass ( Sorghastrum nutans ), and sideoats grama ( Bouteloua curtipendula [Michx.] Torr.), and a mixture of big bluestem and prairie cordgrass. Across four production years, harvest timing and feedstock type played an important role in biomass production. Miscanthus x giganteus produced the greatest biomass (18.7 Mg/ha), followed by the switchgrass cultivar “Liberty” (14.7 Mg/ha). Harvest in H1 tended to increase yield irrespective of feedstock; the exception being M. x giganteus that had significantly lower biomass when harvested in H1 when compared to H2 and H3. The advantage H1 harvest had over H2 for all feedstocks declined over time, suggesting H2 or H3 would provide greater and more sustainable biomass production for the observed feedstocks. The N application rate played an important role mainly for M. x giganteus where 112 kg N/ha yielded more biomass than no N. Other feedstocks occasionally showed a slight, but statistically insignificant increase in biomass yield with increasing N rate. This study showed the potential of producing feedstocks for bioenergy on wet marginal land; however, more research on tissue and soil nutrient dynamics under different N rates and harvest regimes will be important in understanding stand longevity for feedstocks grown under these conditions.

Zumpf, Colleen↗
DOE OSTI2020

Real-time biomass feedstock particle quality detection using image analysis and machine vision

Abstract A common and costly challenge in the nascent biorefinery industry is the consistent handling and conveyance of biomass feedstock materials, which can vary widely in their chemical, physical, and mechanical properties. Solutions to cope with varying feedstock qualities will be required, including advanced process controls to adjust equipment and reject feedstocks that do not meet a quality standard. In this work, we present and evaluate methods to autonomously assess corn stover feedstock quality in real time and provide data to process controls with low-cost camera hardware. We explore the use of neural networks to classify feedstocks based on actual processing behavior and pixel matrix feature parameterization to further assess particle attributes that may explain the variable processing behavior. We used the pretrained ResNet neural network coupled with a gated recurrent unit (GRU) time-series classifier trained on our image data, resulting in binary classification of feedstock anomalies with favorable performance. The textural aspects of the image data were statistically analyzed to determine if the textural features were predictive of operational disruptions. The significant textural features were angular second moment, prominence, mean height of surface profile, mean resultant vector, shade, skewness, variation of the polar facet orientation, and direction of azimuthal facets. Expansion of these models is recommended across a wider variety of labeled feedstock images of different qualities and species to develop a more robust tool that may be deployed using low-cost cameras within biorefineries.

09 BIOMASS FUELS↗
DOE OSTI2016

Regional Feedstock Partnership Summary Report: Enabling the Billion-Ton Vision

The U.S. Department of Energy (DOE) and the Sun Grant Initiative established the Regional Feedstock Partnership (referred to as the Partnership) to address information gaps associated with enabling the vision of a sustainable, reliable, billion-ton U.S. bioenergy industry by the year 2030 (i.e., the Billion-Ton Vision). Over the past 7 years (2008–2014), the Partnership has been successful at advancing the biomass feedstock production industry in the United States, with notable accomplishments. The Billion-Ton Study identifies the technical potential to expand domestic biomass production to offset up to 30% of U.S. petroleum consumption, while continuing to meet demands for food, feed, fiber, and export. This study verifies for the biofuels and chemical industries that a real and substantial resource base could justify the significant investment needed to develop robust conversion technologies and commercial-scale facilities. DOE and the Sun Grant Initiative established the Partnership to demonstrate and validate the underlying assumptions underpinning the Billion-Ton Vision to supply a sustainable and reliable source of lignocellulosic feedstock to a large-scale bioenergy industry. This report discusses the accomplishments of the Partnership, with references to accompanying scientific publications. These accomplishments include advances in sustainable feedstock production, feedstock yield, yield stability and stand persistence, energy crop commercialization readiness, information transfer, assessment of the economic impacts of achieving the Billion-Ton Vision, and the impact of feedstock species and environment conditions on feedstock quality characteristics.

09 BIOMASS FUELS↗
DOE OSTI2018

Woody Feedstock 2018 State of Technology Report

The U.S. Department of Energy promotes production of advanced liquid transportation fuels from lignocellulosic biomass by funding fundamental and applied research that advances the state of technology (SOT). As part of its involvement with this overall mission, Idaho National Laboratory completes annual SOT reports for biomass feedstock logistics. The purpose of the SOTs are to provide the status of feedstock supply system technology development for biomass to biofuels, based on actual data and experimental results relative to technical targets and cost goals from specific design cases. The 2018 Woody Feedstock SOT has been separated into three individual thermochemical conversion pathways that utilize woody feedstocks: indirect liquefaction (IDL), catalytic fast pyrolysis (CFP), and algal-blend hydrothermal liquefaction (AHTL). The 2018 delivered cost for the feedstocks were found to be ${$}$63.76/dry ton, ${$}$87.82/dry ton and ${$}$70.31/dry ton, respectively (2016${$}$). In addition to the SOT analyses, projections for each pathway have been made for the year 2022. In 2022, the feedstock costs for IDL and AHTL are estimated to remain constant over the period, while the feedstock cost for CFP is projected to be reduced to ${$}$70.31/dry ton due to advancements in air classification and leaching, that will allow forest residue to be sufficiently cleaned to match or exceed the quality of clean pine.

09 BIOMASS FUELS↗
DOE OSTI2020

Herbaceous Feedstock 2020 (State of Technology Report)

The Energy Independence and Security Act (EISA) of 2007 required a minimum supply of 36 million gallons of renewable fuels per year by 2022. In order to achieve these goals, the Bioenergy Technologies Office (BETO) has set cost and technology targets for producing advanced and cellulosic biofuels. One of the targets is to validate feedstock supply infrastructures and systems with 90% overall operating effectiveness and field-to-reactor throat delivered cost less than $85.51/dry ton (2016). As stated by the 2017 Multi-Year Program Plan (DOE 2017), the research and development focus of the Feedstock Technologies (FT) platform is reducing the cost, improving the supply chain logistic efficiency, improving biomass quality, and increasing the supply volume. In addition, BETO oversees annual State of Technology (SOT) report that assesses current technologies that are relevant to BETO’s targets based on actual data and experimental results. Feedstocks are essential to achieving BETO goals because the cost, quality, and quantity of feedstock available and accessible at any given time limit the maximum volume of biofuels that can be produced. In accordance with the 2016 Multi-Year Program Plan (DOE 2016a), FT focuses on (1) reducing the delivered cost of sustainably produced biomass, (2) preserving and improving the physical and chemical quality parameters of harvested biomass to meet the individual needs of biorefineries and other biomass users, and (3) expanding the quantity of feedstock materials accessible to the bioenergy industry. This is done by identifying, developing, demonstrating, and validating efficient and economical integrated systems for harvest and collection, storage, handling, transport, and preprocessing raw biomass from a variety of crops to reliably deliver the required supplies of high-quality, affordable feedstocks to biorefineries as the industry expands. The elements of cost, quality, and quantity are key considerations when developing advanced feedstock supply concepts and systems (DOE 2016a).

09 BIOMASS FUELS↗
DOE OSTI2023

Comparative Techno-Economic Analysis of Available Feedstocks for High-Temperature Conversion: Whole Tree Thinnings and Mature Pine Residues

The TEA and LCA impacts of utilizing low-cost feedstocks in a high-temperature conversion process are of great interest. Here, we investigate the conversion cost impacts of two underutilized feedstocks from the commercial pine industry; 13-year-old whole trees, representing trees removed for the purpose of pre-commercial thinning, and 23-year-old pine residues, representing a waste stream produced from the deconstruction of mature trees for other purposes. Experimental fast pyrolysis data for each feedstock was used in tandem with results from supply and preprocessing analyses in order to evaluate the field-to-fuel economics. A low difference in MFSP was found between the conversion costs for the two feedstocks, with residues demonstrating a net benefit of $0.27/GGE compared to the whole tree thinnings, driven primarily by feedstock supply costs. This suggests that both whole tree thinnings and pine residues may be viable feedstock options for CFP conversion. Life cycle inventories were also generated for each case, enabling a field-to-fuel quantification of the cost and carbon cycle associated with each feedstock.

09 BIOMASS FUELS↗
DOE OSTI2019

Data-Driven Modeling of Spatially Explicit Air Pollutant Inventories for Agricultural and Forestry Feedstock Production

As biomass feedstock production expands, air pollutants generated from feedstock supply chain activities may impact air quality and human health. The National Renewable Energy Laboratory's Feedstock Production Emissions to Air Model (FPEAM) generates county-scale inventories of direct air pollutant emissions produced by feedstock supply chain activities. FPEAM can also be used to generate local, temporally resolved inventories for input into air quality models. This presentation provides an overview of FPEAM functionality and discusses several recent use cases prior to FPEAM's scheduled public release in September 2019. FPEAM is a modular, data-driven model. Each module contains calculations for an activity type, except for the feedstock transportation and on-farm equipment operation modules which connect to the U.S. Environmental Protection Agency's Motor Vehicle Emissions Simulator (MOVES) and Nonroad models, respectively. The data-driven aspect of FPEAM means that it is the input data provided for a scenario rather than the model itself that determines the pollutants and supply chain activities included in the scenario scope. Modules within FPEAM can also be turned on or off manually to adjust the scenario scope. Default input data packaged with the FPEAM code base can be used to calculate inventories of volatile organic compounds, particulate matter, ammonia, nitrogen oxides, sulfur oxides, and carbon monoxide generated by agricultural and forestry equipment operation, application of nitrogenous fertilizers, herbicide and insecticide, and feedstock transportation. Custom, user-developed data can be used in place of the default data to analyze scenarios with additional or alternate feedstocks, pollutants, and supply chain activities.

09 BIOMASS FUELS↗
DOE OSTI2015

Development of High Yield Feedstocks and Biomass Conversion Technology for Renewable Energy

This project had two main goals. The first goal was to evaluate several high yielding tropical perennial grasses as feedstock for biofuel production, and to characterize the feedstock for compatible biofuel production systems. The second goal was to assess the integration of renewable energy systems for Hawaii. The project focused on high-yield grasses (napiergrass, energycane, sweet sorghum, and sugarcane). Field plots were established to evaluate the effects of elevation (30, 300 and 900 meters above sea level) and irrigation (50%, 75% and 100% of sugarcane plantation practice) on energy crop yields and input. The test plots were extensive monitored including: hydrologic studies to measure crop water use and losses through seepage and evapotranspiration; changes in soil carbon stock; greenhouse gas flux (CO 2 , CH 4 , and N 2 O) from the soil surface; and root morphology, biomass, and turnover. Results showed significant effects of environment on crop yields. In general, crop yields decrease as the elevation increased, being more pronounced for sweet sorghum and energycane than napiergrass. Also energy crop yields were higher with increased irrigation levels, being most pronounced with energycane and less so with sweet sorghum. Daylight length greatly affected sweet sorghum growth and yields. One of the energy crops (napiergrass) was harvested at different ages (2, 4, 6, and 8 months) to assess the changes in feedstock characteristics with age and potential to generate co-products. Although there was greater potential for co-products from younger feedstock, the increased production was not sufficient to offset the additional cost of harvesting multiple times per year. The feedstocks were also characterized to assess their compatibility with biochemical and thermochemical conversion processes. The project objectives are being continued through additional support from the Office of Naval Research, and the Biomass Research and Development Initiative. Renewable energy assessments included: biomass feedstocks currently being produced by Hawaiian Commercial & Sugar Co., and possibilities of producing methane from agricultural and livestock wastes and the potential of photovoltaic systems for irrigation pumping at HC&S. Finally, the impact of a micro-hydroelectric system on a small-farm economics and the local community was assessed.

09 BIOMASS FUELS↗
DOE OSTI2016

Influence of the Feedstock on Catalytic Fast Pyrolysis with a Solid Acid Catalyst

Abstract At RTI, we are developing a catalytic fast pyrolysis process with a new solid acid catalyst, the performance of which has been evaluated in a pilot‐scale reactor using loblolly pine. More robust technology development requires a deeper understanding of the influence of the feedstock properties of process performance defined by the organic liquid yield and composition. Seven types of woody and herbaceous biomass were tested in a 2.54 cm diameter fluidized‐bed reactor. This study shows that the product distribution and biocrude composition vary widely with different feedstocks. The yield of organic biocrude is in the range of 14.0–20.8 wt % for the tested feedstocks. The yields of incondensable gases and carbonaceous solids vary significantly from feedstock to feedstock, which may be because of the variation of the ash content in the feedstock. A feedstock with a higher ash content generates more gases; specifically more CO 2 but not necessarily more CO. The chemical composition, which includes lignin, hemicellulose, and cellulose, also affects the biocrude composition and the yield of gases. We also demonstrated a positive correlation between the cellulose content and CO yield and a negative correlation between the hemicellulose content and CO yield.

Wang, Kaige↗
DOE OSTI2026

Feedstock Choices for Advancing the Bioeconomy in the US and Policy Implications

Biomass feedstocks will be critical for scaling up the bioeconomy in the United States to meet multiple demands for biofuels, sustainable aviation fuel, bioproducts, and biochemicals. There is a wide range of choices of feedstocks, including a variety of dedicated energy crops and crop residues. There are substantial differences in the yields, costs of production, and carbon intensity of these feedstocks and for each feedstock across locations. These feedstocks also differ in the trade-offs they offer among multiple environmental impacts. We discuss the economic factors that will influence the production of these feedstocks and the implications of alternative biofuel and low-carbon policies for the mix of feedstocks that will be incentivized.

Khanna, Madhu (ORCID:0000000349944451)↗
DOE OSTI2019

Effect of Powder Shape and Size on Rheological, Thermal, and Segregation Properties of Low-Pressure Powder Injection Molding Feedstocks

Optimization of molding parameters at different filling stages requires that the characteristics of low-viscosity feedstocks must be properly known. In this study, the influence of the particle size (3, 7, and 12 μm) and powder morphology (gas- and water-atomized) was quantified using different feedstock formulations based on a 17-4 PH stainless steel powder, all combined with the same binder system. The specific heat capacity, viscosity, and segregation levels were assessed using a differential scanning calorimeter, a rotational rheometer, and a thermogravimetric analyzer, respectively. It was then shown that the feedstock prepared with the gas-atomized powder exhibits a higher specific heat capacity value when compared to a water-atomized powder (i.e., Cp varying from 0.6 to 0.3 J/g K, respectively). It was also shown that the feedstock viscosity profiles and the intensity of segregation both depend significantly on the powder shape and size used in the feedstock formulation. For short processing times (e.g., < 1 min spent in molten state), a feedstock formulated with coarse gas-atomized powder can be considered to be the best candidate for an injection process because its viscosity and segregation potential are relatively low (with a viscosity varying from 0.5 to 2 Pa s, and a volume fraction of powder close to 60 vol.%). Following this, the moldability index was used to predict that coarser water-atomized powder (i.e., 12 versus 7 μm) will not have a significant effect on the molding properties, and can be seen as a potential means of decreasing shrinkage during sintering without impacting the injection properties. For very long processing times, the magnitude of segregation remains insignificant for feedstock formulated with fine powder (i.e., a volume fraction of powder remaining close to 60 vol.%). However, this important gain (i.e., no segregation) comes with a significant increase in viscosity varying from 2 to 10 Pa s, resulting in a decrease in the molding properties.

36 MATERIALS SCIENCE↗