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Cogeneration system is one in which the energy ordinarily wasted in an industrial process is recovered and reused to create a second form of energy. Such an energy recovery system is in use at Crane Company's plant in Ferguson, KY, which manufactures ceramic bathroom fixtures. Crane's system captures hot stack gases from the company's four ceramic kilns and uses them to produce electrical power for plant operations.
There is increased recognition that geothermal energy resources are more widespread than previously thought, with potential for providing a significant amount of sustainable clean energy worldwide. Recent advances in drilling, completion, and production technology from the oil and gas industry can now be applied to unlock vast new geothermal resources, with some estimates for potential electricity generation from geothermal energy now on the order of 2 million megawatts. Terralog USA, in collaboration with the University of California, Irvine (UCI), are currently investigating advanced design concepts for paired horizontal well recirculation systems, optimally configured for geothermal energy recovery in permeable sedimentary and crystalline formations of varying structure and material properties. This two-year research project, funded by the US Department of Energy, includes combined efforts for: 1) Resource characterization; 2) Small and large scale laboratory investigations; 3) Numerical simulation at both the laboratory and field scale; and 4) Engineering feasibility studies and economic evaluations. The research project is currently in its early stages. This paper summarizes our technical approach and preliminary findings related to potential resources, small-scale laboratory simulation, and supporting numerical simulation efforts.
Verso Paper Corp. implemented a portfolio of 13 commercially available proven industrial technologies each exceeding 30% minimum threshold efficiency and at least 25% efficiency increase. These sub-projects are a direct result of a grant received from the Department of Energy (DOE) through its FOA 0000044 (Deployment of Combined Heat and Power (CHP) Systems, District Energy Systems, Waste Energy Recovery Systems, and Efficient Industrial Equipment), which was funded by the American Recovery Act. These were installed at 3 sites in 2 states and are helping to reduce Verso costs, making the facilities more competitive. This created approximately 100 construction jobs (FTE's) and reduced impacted Verso facilities' expense budgets. These sub-projects were deployed at Verso paper mills located in Jay, Maine, Bucksport, Maine, and Sartell, Minnesota. The paper mills are the economic engines of the rural communities in which these mills are located. Reinvestment in waste energy recovery capital improvements is providing a stimulus to help maintain domestic jobs and to competitively position the US pulp and paper industry with rising energy costs. Energy efficiency improvements are also providing a positive environmental impact by reducing greenhouse gas emissions, the quantity of wastewater treated and discharged, and fossil fuel demand. As a result of these projects, when fully operating, Verso realized a total of approximately 1.5 TBtu/Year reduction in overall energy consumption, which is 119% of the project objectives. Note that three paper machines have since been permanently curtailed. However even with these shutdowns, the company still met its energy objectives. Note also that the Sartell mill's paper machine is down due to a recent fire which damaged the mill's electrical infrastructure (the company has not decided on the mill's future).
Historically, nearly all energy recovery linacs (ERLs) built and operated were used to drive a free-electron laser (FEL). The requirement for high peak current bunches necessitates bunch compression and handling the attendant beam dynamical challenges. In recent years, ERLs have turned from being drivers of light sources toward applications for nuclear physics experiments, Compton backscattering sources and strong electron cooling. Unlike an FEL, these latter uses require long, high charge bunches with small energy spread. The electron bunch must maintain a small projected energy spread and therefore must avoid gross distortion due to CSR and longitudinal space charge over a single (or multiple) recirculations. Accurately modeling the relevant collective effects in the system 'space charge, microbunching instability, CSR and the effect of shielding' in addition to beam dynamical processes such as halo, presents a formidable challenge. Absent a code that models all of these effects, we outline an approach towards the design, analysis and optimization of the high-energy electron cooler for the Jefferson Lab Electron-Ion Collider and survey widely used codes and their capabilities.
Jefferson Lab personnel have broad expertise in the design, commissioning, and operation of multiple energy recovery linacs (ERLs): the CEBAF Front-End Test (early 1990s), CEBAF-ER (2003), the IR Free Electron Laser (FEL) Demo, the IR FEL Upgrade, and the UV FEL Driver (1997-2014). Continued development of this core competency has led to this collaborative proposal to explore the forefronts of ERL technology at high energy in a unique expansion of CEBAF capability to a 5-pass ERL with negligible switchover time and programmatic impact to the CEBAF physics program. Such a capability would enable world-class studies of open issues in high-energy ERL beam dynamics that are relevant to future facilities such as electron-ion colliders (EICs). This proposal requests support from the CEBAF Program Advisory Committee to seek funding for hardware installation, and a prospective 12 days of beam time circa Fall 2018 for commissioning this high-energy multi-pass ERL experiment in CEBAF.
An apparatus and method for the production of radioisotopes utilizing an energy recovery linac. The ERL system is composed of an electron beam source, multiple superconducting radio frequency cavities operating at 4.5 K, a thin radiator, a target material, and a beam dump. The accompanying method discloses the use of the ERL system to generate desired radioisotopes via target interaction with bremsstrahlung photons while allowing recovery of a substantial portion of the electron beam energy before the beam is extracted to the beam dump.
This is a presentation on the Design and Implementation of Innovative Stimulation Treatments to Maximize Energy Recovery Efficiency at the Utah FORGE Site project by The University of Texas at Austin, presented by Professor Mukul M. Sharma. The project's objectives were to place fractures uniformly in a horizontal well (improve cluster efficiency) to ensure uniform distribution of flow into all hydraulic fractures, maximize the area of the created fracture network, ensure connectivity of the fractures from the injector to the producer, and optimize fracture size. This presentation was featured in the Utah FORGE R&D Annual Workshop on September 7, 2023. The workshop provided a valuable opportunity to explore the progress made in each of the 17 Research and Development projects funded under Solicitation 2020-1 which aim to enhance our understanding of the crucial factors influencing the development of Enhanced Geothermal Systems (EGS) reservoirs and resources.
One of the most critical design considerations for an energy recovery linac (ERL) is how to merge the injected bunch onto the linac axis with minimal beam degradation. All merger designs in established and upcoming machines involve significant bending of the injected beam ’ even using a so-called straight merger bends the injected beam several degrees. We propose a merger which reduces the bending of the injected beam by an order of magnitude. By passing both beams through a septum magnet followed by an rf separator cavity with a superimposed dipole magnetic field, the injected beam bends minimally within the cavity, while the recirculated beam bends to align with the linac axis. Here we describe the concept in detail and present simulation results to demonstrate the advantages of such a design, particularly for magnetized beams or minimal energy separation between the injected and recirculated beams. Measurements from an experiment at CBETA evaluating the beam dynamics of the rf separator are presented and compared with simulation results.
The maximum achievable beam current in an energy recovery linac (ERL) is often constrained by beam breakup (BBU) instability. Our previous research highlighted that filling patterns have a substantial impact on BBU instabilities in multipass ERLs. In this study, we extend our investigation to the eight-cavity model of the Powerful ERL for Experiment (PERLE). We evaluate its requirements for damping cavity higher order modes (HOMs) and propose optimal filling patterns and bunch timing strategies. Our findings reveal a significant new insight: while filling patterns are crucial, the timing of bunches also plays a critical role in mitigating HOM beam loading and BBU instability. This previously underestimated factor is essential for effective BBU control. We estimated the PERLE threshold current using both analytical and numerical models, incorporating the designed PERLE HOM dampers. During manufacturing, HOM frequencies are expected to vary slightly. Our study found no significant difference in BBU suppression for relative rms frequency jitters of 0.001, 0.002, and 0.005 for the same HOM. Introducing a jitter of 0.001 into our models, we found that the dampers effectively suppressed BBU instability, achieving a threshold current an order of magnitude higher than the design requirement. Our results offer new insights into ERL BBU beam dynamics and have important implications for the design of future ERLs. Published by the American Physical Society 2025
The Camden Residential POWER Program, Program Offering Widespread Energy Recovery, is a program designed to benefit Camden homeowners, stabilize neighborhoods and put local contractors to work. Camden POWER granted up to $18,600 to fund energy efficient home improvements and necessary life/safety rehabilitation repairs. The program was designed as a self-sustaining, neighborhood approach to bringing long-term energy and financial savings to the community. Valuable home upgrades were completed, including high-efficiency furnaces, hot water heaters, insulation, insulated roofs and blower door guided air-sealing. The goal of all improvements were to reduce energy consumption, lower utility bills, improve property values and promote neighborhood stabilization.
Powerful ERL for experiments (PERLE) is a novel energy recovery linac (ERL) test facility [1], designed to validate choices for a 50 GeV ERL foreseen in the design of the Large Hadron Electron Collider and the Future Circular Collider and to host dedicated nuclear and particle physics experiments. Its main goal is to demonstrate the high current, continuous wave, multipass operation with superconducting cavities at 802 MHz. With very high beam power (10 MW), PERLE offers an opportunity for controllable study of every beam dynamic effect of interest in the next generation of ERLs and becomes a “stepping stone” between the present state-of-the-art 1 MW ERLs and the future 100 MW scale applications. Published by the American Physical Society 2024
The Cornell-BNL Electron Test Accelerator (CBETA), a 150 MeV energy recovery linac (ERL) now in construction at Cornell, employs a fixed-field alternating gradient optics return loop: a single beam line comprised of FFAG cells, which accepts four recirculated energies. CBETA FFAG cell uses Halbach permanent magnet technology, its design studies have covered an extended period of time supported by extensive particle dynamics simulations using computed 3-D field map models. As a result, this approach is discussed, and illustrated here, based on the final stage in these beam dynamics studies, namely the validation of a ultimate, optimized design of the Halbach cell.
The Cornell-BNL Electron Test Accelerator (CBETA), a 150 MeV energy recovery linac (ERL) now in construction at Cornell, employs a fixedfield alternating gradient (FFAG) optics return loop: a single beam line comprised of quadrupole doublet cells, which accepts four recirculated energies. CBETA FFAG cell uses Halbach permanent magnet technology, its design studies have covered an extended period of time supported all the way by extensive particle dynamics simulations using computed 3-D field map models. This approach, which supported the choice of Halbach technology for CBETA FFAG ERL in 2016, is discussed and illustrated here based on the final stage in these beam dynamics studies, namely the validation of a ultimate, optimized design of the cell.
Cornell University has been designing and building superconducting accelerators for various applications for more than 50 years. Currently, an energy-recovery linac (ERL) based synchrotron-light facility is proposed making use of the existing CESR facility. As part of the phase 1 R and D program funded by the NSF, critical challenges in the design were addressed, one of them being a full linac cryo-module. It houses 6 superconducting cavities- operated at 1.8 K in continuous wave (CW) mode - with individual HOM absorbers and one magnet/ BPM section. Pushing the limits, a high quality factor of the cavities (2⋅10{sup 10}) and high beam currents (100 mA accelerated plus 100 mA decelerated) are targeted. We will present the design of the main linac cryo-module (MLC) being finalized recently, its cryogenic features and report on the status of the fabrication which started in late 2012.
This paper is a brief overview of some of the numerous beam and spin dynamics investigations undertaken in the framework of the design of the FFAG based electron energy recovery re-circulator ring of the eRHIC electron-ion collider project
A stepper motor controlled wire scanner system has recently been modified to support testing of the Brookhaven National Laboratory (BNL) Collider-Accelerator department's Energy Recovery Linac (ERL) beam position monitor (BPM) system. The ERL BPM consists of four 9.33 mm diameter buttons mounted at 90 degree spacing in a cube with 1.875 inch inside diameter. The buttons were designed by BNL and fabricated by Times Microwave Systems. Libera brilliance single pass BPM electronic modules with 700 MHz bandpass filter, manufactured by Instrumentation Technologies, will be used to measure the transverse beam positions at 14 locations around the ERL. The wire scanner assembly provides the ability to measure the BPM button response to a pulsed wire, and evaluate and calibrate the Libera position measurement electronics. A description of the wire scanner system and test result data will be presented.
Highlights: > Commercial and industrial waste samples collected. > Samples analysed for calorific value, moisture, ash and elemental composition. > Values similar to those of municipal solid waste and refuse derived fuel. > Sampled waste could be used in current energy recovery systems with minimal retrofitting. > Sampled waste could account 6.5% towards the UK's 2020 renewable electricity target if all qualifying waste is used. - Abstract: With 2020 energy targets set out by the EU fast approaching, the UK is trying to source a higher proportion of its energy from renewable resources. Coupled with this, a growing population and increasing trends in consumer demand have resulted in national waste loads increasing. A possible solution to both issues is energy-from-waste (EfW) technologies. Many studies have focused on municipal solid waste (MSW) as a potential feedstock, but appear to overlook the potential benefits of commercial and industrial waste (C and IW). In this study, samples of C and IW were collected from three North West waste management companies and Lancaster University campus. The samples were tested for their gross and net calorific value, moisture content, ash content, volatile matter, and also elemental composition to determine their suitability in EfW systems. Intra-sample analysis showed there to be little variation between samples with the exception two samples, from waste management site 3, which showed extensive variation with regards to net calorific value, ash content, and elemental analysis. Comparisons with known fuel types revealed similarities between the sampled C and IW, MSW, and refuse derived fuel (RDF) thereby justifying its potential for use in EfW systems. Mean net calorific value (NCV) was calculated as 9.47 MJ/kg and concentrations of sulphur, nitrogen, and chlorine were found to be below 2%. Potential electrical output was calculated using the NCV of the sampled C and IW coupled with four differing energy generation technologies. Using a conventional incinerator with steam cycle, total electrical output was calculated as 24.9 GWh, based on a plant operating at 100,000 tpa. This value rose to 27.0 GWh when using an integrated gasification combined cycle. A final aspect of this study was to deduce the potential total national electrical output if all suitable C and IW were to be used in EfW systems. Using incineration coupled with a steam turbine, this was determined to be 6 TWh, 1.9% of the national demand thereby contributing 6.5% towards the UK's 2020 renewable electricity target.
In October 2009, the project partners began a 36-month effort to develop an innovative, commercial-scale demonstration project incorporating state-of-the-art waste heat recovery technology at Clean Harbors, Inc., a large hazardous waste incinerator site located in Deer Park, Texas. With financial support provided by the U.S. Department of Energy, the Battleground Energy Recovery Project was launched to advance waste heat recovery solutions into the hazardous waste incineration market, an area that has seen little adoption of heat recovery in the United States. The goal of the project was to accelerate the use of energy-efficient, waste heat recovery technology as an alternative means to produce steam for industrial processes. The project had three main engineering and business objectives: Prove Feasibility of Waste Heat Recovery Technology at a Hazardous Waste Incinerator Complex; Provide Low-cost Steam to a Major Polypropylene Plant Using Waste Heat; and Create a Showcase Waste Heat Recovery Demonstration Project.