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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 91 records · Page 5

Solar cell and I.C. aspects of ingot-to-slice mechanical processing

Intensive efforts have been put into the growth of silicon crystals to suit today's solar cell and integrated circuit requirements. Each step of processing the crystal must also receive concentrated attention to preserve the grown-in perfection and to provide a suitable device-ready wafer at reasonable cost. A comparison is made between solar cell and I.C. requirements on the mechanical processing of silicon from ingot to wafer. Specific defects are described that can ruin the slice or can possibly lead to device degradation. These include grinding cracks, saw exit chips, crow's-foot fractures, edge cracks, and handling scratches.

Dyer, L. D.↗

Optical Monitor for Rotating Welding Turret

Set of internal mirrors in welding-torch turret allows weld seam to be monitored regardless of angle between turret and torch. Turret rotated as necessary to reach various positions on workpiece.Optical system simple, compact, and placed in commercially available 90 degrees welding torch.

Babcock, Stephen G.↗

Deployable truss structure advanced technology

The 5-meter technology antenna program demonstrated the overall feasibility of integrating a mesh reflector surface with a deployable truss structure to achieve a precision surface contour compatible with future, high-performance antenna requirements. Specifically, the program demonstrated: the feasibility of fabricating a precision, edge-mounted, deployable, tetrahedral truss structure; the feasibility of adjusting a truss-supported mesh reflector contour to a surface error less than 10 mils rms; and good RF test performance, which correlated well with analytical predictions. Further analysis and testing (including flight testing) programs are needed to fully verify all the technology issues, including structural dynamics, thermodynamics, control, and on-orbit RF performance, which are associated with large, deployable, truss antenna structures.

Dyer, J. E.↗

Long term prediction of roll phase for an undisturbed spinning spacecraft

This paper describes the attitude control of the Pioneer 10 spacecraft since the loss of the sun-sensor signal in late 1983. It is necessary to control the attitude of the spin-stablized spacecraft so as to maintain communications with earth. Roll phase is calculated on earth using data from a science instrument on-board Pioneer 10, the imaging-photopolarimeter, which, along with its other functions, was designed to collect images of Jupiter during encounter in 1973. With calculation of instantaneous roll phase performed only once per week, the spacecraft roll angle can be predicted more than a week ahead for timing reorientation impulses. Attitude reorientation maneuvers based on roll phase predictions have been successfully executed for several years on Pioneer 10. Of 10 maneuvers analyzed in this paper, predictions were made for as many as 10 days in the future based on a roll-phase measurements spanning only 12 days of data. The average maneuver was planned by projecting the roll phase for 3 days (22,000 spacecraft revolutions) and resulted in a maneuver execution phase error of only 11 deg.

Smith, M. A.↗

Development of a CCTV system for welder training and monitoring of Space Shuttle Main Engine welds

A Weld Operator's Remote Monitoring System (WORMS) for remote viewing of manual and automatic GTA welds has been developed for use in Space Shuttle Main Engine (SSME) manufacturing. This system utilizes fiberoptics to transmit images from a receiving lens to a small closed-circuit television (CCTV) camera. The camera converts the image to an electronic signal, which is sent to a videotape recorder (VTR) and a monitor. The overall intent of this system is to provide a clearer, more detailed view of welds than is available by direct observation. This system has six primary areas of application: (1) welder training; (2) viewing of joint penetration; (3) viewing visually inaccessible welds; (4) quality control and quality assurance; (5) remote joint tracking and adjustment of variables in machine welds; and (6) welding research and development. This paper describes WORMS and how it applies to each application listed.

Gordon, S. S.↗

Predicting Roll Angle Of A Spinning Spacecraft

Data for corrections of attitude derived on Earth from secondary measurements. Paper describes how attitude of Pioneer 10 spacecraft controlled since spacecraft lost signal from Sun-sensor signal. Roll calculations in paper yields insight into environment of solar system at great distances.

Smith, M. A.↗

Flexible Protective Shield For Newly Welded Joints

Simple device promotes defect-free welds in oxidation-prone metals. Welding torch pulls trailing shield behind to provide protective shield of argon gas over hot weld bead. Guide at front of torch holder feeds welding wire to joint. Shield bent or straightened to fit closely against weld joint.

Dyer, Gerald E.↗

Gas-Diverting Cup For Welding At An Angle

Attachment makes automatic arc welders more versatile. Stainless-steel diverting cup slips over standard torch cup. Bent electrode inserted in torch. Assembly reaches weld joints inaccessible to straight welding torch.

Dyer, G. E.↗

Welding monitoring system

This invention relates to systems for remotely monitoring automatic welding operations, and more particularly to a system wherein the welder is readily positionable, while components of the optical system remain fixed. A welder having an electrode is mounted in an enclosure containing a pair of mirrors. The electrode passes through an opening in the first mirror and a gas cup. The mirror reflects an image of a welding operation taken through the opening of the gas cup to the second mirror. The second mirror then reflects the image through a rotary coupling to a third mirror which, in turn, reflects the image to a receiving lense mounted to a second rotatable coupling. The image is then projected via a fiber optic bundle to a filter unit where selected wavelengths of light are filtered from the welding image. The filter unit is coupled to an enlarger which enlarges the image and passes it to a camera. The camera is connected to an electronic eclipser which selectively darkens the brightest portions of the image. Finally, the image is recorded by a video tape recorder and displayed by a monitor.

Babcock, Stephen G.↗

Planetary operations for the Pioneer Venus Orbiter mission

The Pioneer Venus Orbiter was inserted into Venus orbit on December 4, 1974 and is expected to operate until 1992. This paper discusses the scientific objectives of the Pioneer Venus Orbiter Project components, i.e., the Orbiter spacecraft, the atmosphere entry Probes, and the probe Bus, together with the design and operation characteristics of the Orbiter. Consideration is also given to the science instruments of the Orbiter, to their requirements with respect to pointing, orientation, and timing, and to the ground operations system. The Probes, the Bus, and the Orbiter were selected to study Venus in complementary ways: the Probes by sounding through most of the atmosphere at four locations, the probe Bus by sounding through the upper atmosphere during entry, and the Orbiter by in situ planet-wide observations of the ionosphere and the extreme upper atmosphere, and by examining the surface and interior remotely. In addition, the Orbiter also observes the interactions of Venus with the solar environment.

Jackson, Robert W.↗

Two-photon-excited fluorescence spectroscopy of atomic fluorine at 170 nm

Two-photon-excited fluorescence spectroscopy of atomic fluorine is reported. A doubled dye laser at 286-nm is Raman shifted in H2 to 170 nm (sixth anti-Stokes order) to excite ground-state 2P(0)J fluorine atoms to the 2D(0)J level. The fluorine atoms are detected by one of two methods: observing the fluorescence decay to the 2PJ level or observing F(+) production through the absorption of an additional photon by the excited atoms. Relative two-photon absorption cross sections to and the radiative lifetimes of the 2D(0)J states are measured.

Herring, G. C.↗

Development of a verification program for deployable truss advanced technology

Use of large deployable space structures to satisfy the growth demands of space systems is contingent upon reducing the associated risks that pervade many related technical disciplines. The overall objectives of this program was to develop a detailed plan to verify deployable truss advanced technology applicable to future large space structures and to develop a preliminary design of a deployable truss reflector/beam structure for use a a technology demonstration test article. The planning is based on a Shuttle flight experiment program using deployable 5 and 15 meter aperture tetrahedral truss reflections and a 20 m long deployable truss beam structure. The plan addresses validation of analytical methods, the degree to which ground testing adequately simulates flight and in-space testing requirements for large precision antenna designs. Based on an assessment of future NASA and DOD space system requirements, the program was developed to verify four critical technology areas: deployment, shape accuracy and control, pointing and alignment, and articulation and maneuvers. The flight experiment technology verification objectives can be met using two shuttle flights with the total experiment integrated on a single Shuttle Test Experiment Platform (STEP) and a Mission Peculiar Experiment Support Structure (MPESS). First flight of the experiment can be achieved 60 months after go-ahead with a total program duration of 90 months.

Dyer, Jack E.↗

Internal Filler-Wire Feed For Arc Welding

Tungsten electrode for gas/tungsten arc welding contains lengthwise channel for feeding filler wire to weld joint. Channel makes it unnecessary to feed wire through guides outside electrode, conserving valuable space near weld and protects wire from deformation by contact with other parts in vicinity of weld. Helpful in robotic or automatic welding.

Morgan, Gene E.↗

Internal Wire Guide For Gas/Tungsten-Arc Welding

Wire kept in shielding gas, preventing oxidation. Guide inside gas cup of gas/tungsten-arc welding torch feeds filler wire to weld pool along line parallel to axis of torch. Eliminates problem of how to place and orient torch to provide clearance for external wire guide.

Morgan, Gene E.↗

Trailer shield assembly for a welding torch

This invention relates generally to trailer shields for gas shielded arc welding torches, and more particularly to a trailer shield assembly provided with a shield gas manifold for providing an even dispersion of shield gas to the interior of the shield assembly, which generally encloses a joint being welded and a welding trailing portion of hot welded metal. The novelty of the invention lies in providing trailer shield with a manifold tube having a plurality of openings from which shield gas is distributed. A gas manifold region ahead of the torch is also provided with shield gas from a tube to protect metal preheated by the torch. Further novelty lies in constructing portions of sides and housing and portions of side walls of the guide of stainless steel screen having a tight mesh.

Dyer, Gerald E.↗

Internal wire guide for GTAW welding

A welding torch for gas tungsten arc welding apparatus has a filler metal wire guide positioned within the torch, and within the shielding gas nozzle. The wire guide is adjacent to the tungsten electrode and has a ceramic liner through which the wire is fed. This reduces the size of the torch and eliminates the outside clearance problems that exit with external wire guides. Additionally, since the wire is always within the shielding gas, oxidizing of the wire is eliminated.

Morgan, Gene E.↗

Electrode carrying wire for GTAW welding

A welding torch for gas tungsten arc welding apparatus has a hollow tungsten electrode including a ceramic liner and forms the filler metal wire guide. The wire is fed through the tungsten electrode thereby reducing the size of the torch to eliminate clearance problems which exist with external wire guides. Since the wire is preheated from the tungsten more wire may be fed into the weld puddle, and the wire will not oxidize because it is always within the shielding gas.

Morgan, Gene E.↗