Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “plasma processing”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 883 records · Page 49

Theoretical Investigation of the High-Altitude Cusp Region using Observations from Interball and ISTP Spacecraft

A fundamental goal of magnetospheric physics is to understand the transport of plasma through the solar wind-magnetosphere-ionosphere system. To attain such an understanding, we must determine the sources of the plasma, the trajectories of the particles through the magnetospheric electric and magnetic fields to the point of observation, and the acceleration processes they undergo enroute. This study employed plasma distributions observed in the near-Earth plasma sheet by Interball and Geotail spacecraft together with theoretical techniques to investigate the ion sources and the transport of plasma. We used ion trajectory calculations in magnetic and electric fields from a global Magnetohydrodynamics (MHD) simulation to investigate the transport and to identify common ion sources for ions observed in the near-Earth magnetotail by the Interball and Geotail spacecraft. Our first step was to examine a number of distribution functions and identify distinct boundaries in both configuration and phase space that are indicative of different plasma sources and transport mechanisms. We examined events from October 26, 1995, November 29-30, 1996, and December 22, 1996. During the first event Interball and Geotail were separated by approximately 10 R(sub E) in z, and during the second event the spacecraft were separated by approximately 4(sub RE). Both of these events had a strong IMF By component pointing toward the dawnside. On October 26, 1995, the IMF B(sub Z) component was northward, and on November 1-9-30, 1996, the IMF B sub Z) component was near 0. During the first event, Geotail was located near the equator on the dawn flank, while Interball was for the most part in the lobe region. The distribution function from the Coral instrument on Interball showed less structure and resembled a drifting Maxwellian. The observed distribution on Geotail, on the other hand, included a great number of structures at both low and high energies. During the third event (December 22, 1996) both spacecraft were in the plasma sheet and were separated bY approximately 20 R(sub E) in the y direction. During this event the IMF was southward.

Ashour-Abdalla, Maha↗

Plasma Enhanced Growth of Carbon Nanotubes For Ultrasensitive Biosensors

The multitude of considerations facing nanostructure growth and integration lends itself to combinatorial optimization approaches. Rapid optimization becomes even more important with wafer-scale growth and integration processes. Here we discuss methodology for developing plasma enhanced CVD growth techniques for achieving individual, vertically aligned carbon nanostructures that show excellent properties as ultrasensitive electrodes for nucleic acid detection. We utilize high throughput strategies for optimizing the upstream and downstream processing and integration of carbon nanotube electrodes as functional elements in various device types. An overview of ultrasensitive carbon nanotube based sensor arrays for electrochemical bio-sensing applications and the high throughput methodology utilized to combine novel electrode technology with conventional MEMS processing will be presented.

Cassell, Alan M.↗

Plasma Enhanced Growth of Carbon Nanotubes For Ultrasensitive Biosensors

The multitude of considerations facing nanostructure growth and integration lends itself to combinatorial optimization approaches. Rapid optimization becomes even more important with wafer-scale growth and integration processes. Here we discuss methodology for developing plasma enhanced CVD growth techniques for achieving individual, vertically aligned carbon nanostructures that show excellent properties as ultrasensitive electrodes for nucleic acid detection. We utilize high throughput strategies for optimizing the upstream and downstream processing and integration of carbon nanotube electrodes as functional elements in various device types. An overview of ultrasensitive carbon nanotube based sensor arrays for electrochemical biosensing applications and the high throughput methodology utilized to combine novel electrode technology with conventional MEMS processing will be presented.

Cassell, Alan M.↗

The ISPM unified radio and plasma wave experiment

Hardware for the International Solar Polar Mission (ISPM) Unified Radio and Plasma (URAP) wave experiment is presented. The URAP determines direction and polarization of distant radio sources for remote sensing of the heliosphere, and studies local wave phenomena which determine the transport coefficients of the ambient plasma. Electric and magnetic field antennas and preamplifiers; the electromagnetic compatibility plan and grounding; radio astronomy and plasma frequency receivers; a fast Fourier transformation data processing unit waveform analyzer; dc voltage measurements; a fast envelope sampler for the solar wind, and plasmas near Jupiter; a sounder; and a power converter are described.

Stone, R. G.↗

Definition of the cusp

The history of the dayside or polar cusp is reviewed briefly, beginning with the work of Chapman and Ferraro, Axford and Hines, and Dungey. Solar wind plasma comes down the cusp to low altitudes; the remarkably broad area over which this penetration occurs prompted the use of the term cleft, apparently at the foot of the entry layer inside the magnetopause. The consensus of discussion at the workshop was that cusp should refer mainly to the narrow feature in the magnetic profile. Cleft would refer to the broader region defined by the solar wind plasma (perhaps somewhat modified by acceleration or retardation processes); distinctive features observable in the ionosphere or on the ground are photo-emission, enhanced plasma density and temperature, plasma convection, electromagnetic waves, and turbulence.

Heikkila, W. J.↗

Saturn's E, G, and F rings - Modulated by the plasma sheet?

Saturn's broad E ring, the narrow G ring, and the structured and apparently time-variable F ring(s) contain many micron and submicron-sized particles, which make up the 'visible' component. These rings (or ring systems) are in direct contact with magnetospheric plasma. Fluctuations in the plasma density and/or mean energy, due to magnetospheric and solar wind processes, may induce stochastic charge variations on the dust particles, which in turn lead to an orbit perturbation and spatial diffusion. In addition, Coulomb drag forces may be important, in particular for the E ring. The possibility that electromagnetic effects may play a role in determining the F ring structure and its possible time variations is critically examined. Sputtering of micron-sized dust particles in the E ring by magnetospheric ions yields lifetimes of 100 to 10,000 years. This effect as well as the plasma induced transport processes require an active source for the E ring, probably Enceladus.

Morfill, G. E.↗

TRW plasma wave experiment for the IMP-H mission

The IMP-H plasma wave experiment is designed to extend knowledge of wave-particle interactions in the disturbed cislunar region, the distant geomagnetic tail, the upstream solar wind, and the flanks of the magnetosheath-shock interface. It is expected to identify plasma instabilities, study particle acceleration and heating at collisionless shocks and other discontinuities, analyze turbulent conductivity and field line merging, and provide new information on dissipation processes for suprathermal particles. Instrumentation for the plasma wave experiment is designed to measure local electric and magnetic field oscillations over the frequency range 10 Hz to 100 kHz. A 24 inch electric dipole, a 7 inch diameter air core search coil, and the associated preamplifiers are mounted on a spacecraft counterweight boom. The frequency range of 10 Hz to 100 kHz for both E and B is processed using an eight-channel spectrum analyzer located in the instrument main-body package (a standard IMP trapezoidal module, 3 inches high). Electric fields as small as 10-100 microvolts/meter and magnetic signals as small as 1-3 milligamma will be detected.

Virobik, P. F.↗

A mechanism to produce a dawn-dusk component of plasma flow during magnetic reconnection in the magnetotail

Magnetic reconnection between antiparallel field lines in the magnetotail is generally thought to produce plasma acceleration in the earthward-tailward direction. However, measurements of the plasma velocity in the magnetotail during substorm activity sometimes reveal a dawn-dusk component of plasma flow. In this paper, we show that a dawn-dusk component of plasma acceleration may be produced during reconnection if the neutral line is not perpendicular to the magnetic field. In this case, Magnetohydrodynamic (MHD) simulations show that reconnection between antiparallel field lines will initially produce plasma acceleration that is nearly parallel to the neutral line because the magnetic tension force is not opposed by a pressure gradient force in this direction. As the magnetic field topology evolves to a steady state, the plasma flow direction rotates until it is nearly parallel to the plane that initially contained the antiparallel magnetic field lines before reconnection (hereafter referred to as the initial field plane). However, the time required to reach a steady state (typically several hundred seconds in the magnetotail region) may be greater than the time during which the reconnection process is active. Consequently, bursts of plasma flow with a dawn-dusk component may occur in the magnetotail. The initial acceleration along the neutral line depends on the angle theta (sub B) between the neutral line and the initial field plane, with the largest burst of plasma flow along the neutral line occuring when theta (s ub B) = 45 degs.

Hawkins, J. G.↗

Plasma Rapid Oxidation Technique for Extending Component Tenability (PROTECT)

Additive manufacturing (AM) is increasingly utilized in aerospace applications. However, post-processing is required for many applications, so intricate designs are limited. Plasma electrolytic oxidation (PEO) was investigated as a post-processing treatment on Ti-6-4 (or Ti-6Al-4V: Alpha-beta titanium alloy with a high specific strength and excellent corrosion resistance)additively manufactured specimens. The “Keronite Black” PEO treatment reduced the surface roughness (Ra) of test specimens by approximately 0.5 μm. This reduction in Ra compared to the as-printed sample was hypothesized to benefit corrosion and fatigue properties because increased Ra is known to negatively impact corrosion and fatigue characteristics. Up to a 101% improvement in the corrosion potential (Ɛcorr) was observed. Although fatigue characteristics varied by PEO parameters, there was no significant fatigue debit due to the PEO treatment. Additionally, no effect to adhesion characteristics was observed due to PEO treatment. It is recommended that additional studies investigate the ability of PEO treatments to improve the corrosion, fatigue, chemical compatibility, radiation hardening, particle shedding characteristics, and flammability/oxidizer compatibility of aerospace additively manufactured components.

Jennifer Williams↗

First phase acceleration mechanisms and implications for hard X-ray burst models in solar flares

The paper considers the number of nonthermal electrons which must be accelerated in the impulsive phase of a flare, as well as possible acceleration mechanisms. Direct electric field acceleration in a plasma is considered, taking explicit account of magnetohydrodynamic processes; it is shown that significant heating is involved. Attention is also given to acceleration by electron plasma waves, which requires the waves to be driven to large amplitude by already streaming electrons or anisotropic ion-acoustic waves. It is concluded that at most 0.1% of the flare energy can be deposited into nonthermal streaming electrons with the proposed acceleration and energy conversion mechanisms. Therefore, hard X-ray production above 10 keV primarily by hot thermal electrons is the only choice compatible with existing primary energy release models.

Smith, D. F.↗

Optimization of Indium Bump Morphology for Improved Flip Chip Devices

Flip-chip hybridization, also known as bump bonding, is a packaging technique for microelectronic devices that directly connects an active element or detector to a substrate readout face-to-face, eliminating the need for wire bonding. In order to make conductive links between the two parts, a solder material is used between the bond pads on each side. Solder bumps, composed of indium metal, are typically deposited by thermal evaporation onto the active regions of the device and substrate. While indium bump technology has been a part of the electronic interconnect process field for many years and has been extensively employed in the infrared imager industry, obtaining a reliable, high-yield process for high-density patterns of bumps can be quite difficult. Under the right conditions, a moderate hydrogen plasma exposure can raise the temperature of the indium bump to the point where it can flow. This flow can result in a desirable shape where indium will efficiently wet the metal contact pad to provide good electrical contact to the underlying readout or imager circuit. However, it is extremely important to carefully control this process as the intensity of the hydrogen plasma treatment dramatically affects the indium bump morphology. To ensure the fine-tuning of this reflow process, it is necessary to have realtime feedback on the status of the bumps. With an appropriately placed viewport in a plasma chamber, one can image a small field (a square of approximately 5 millimeters on each side) of the bumps (10-20 microns in size) during the hydrogen plasma reflow process. By monitoring the shape of the bumps in real time using a video camera mounted to a telescoping 12 magnifying zoom lens and associated optical elements, an engineer can precisely determine when the reflow of the bumps has occurred, and can shut off the plasma before evaporation or de-wetting takes place.

Jones, Todd J.↗

An Innovative Method for Manufacturing Gamma-TiAl Foil

The manufacture and entrance into service of thin gage gamma-TiAl product has been hampered by the inherent low room temperature ductility of the material. In the present study a new approach was explored for the efficient manufacture of gamma-TiAl foil with improved ductility. The objective was to produce a very clean material (low interstitial content) with a highly refined, homogeneous microstructure placed in a fully lamellar condition. The processing route involved the use of RF plasma spray deposition of pre-alloyed powders, followed by consolidation via vacuum hot pressing and heat treatment. The approach took advantage of a deposition process which included no electrodes, no binders and high cooling rates. Results and discussion of the work performed to date are presented.

Hales, Stephen J.↗

Energy loss of fast nonthermal electrons in plasmas

Simple analytical expressions for equilibration times of nonrelativistic monoenergetic electrons in plasmas are evaluated in the 'weak'-beam approximation when the density of the monoenergetic electrons is much smaller than the plasma density. The equilibration time is defined as the time needed by the beam of monenergetic electrons to lose most of its energy as a result of collisions with plasma particles having a Maxwellian energy distribution. The process of energy equilibration is treated as a statistical superposition of both elastic and inelastic collisions in the plasma. The possibility of collisionless equilibration is discussed. Comparison of the equilibration times with the Spitzer relaxation times indicates that the former times are more appropriate for an estimate of the energy loss of the 'weak' electron beams in highly ionized plasmas.

Kunc, Joseph A.↗

Dust charges, cloud potential, and instabilities in a dust cloud embedded in a plasma

The cloud potential V and dust potential U in dusty clouds are calculated for two limiting theoretical cases between which actual cases are expected to exist. In one case particles are not thermalized within the cloud, and in the other the plasma is thermalized in the cloud interior to form a Maxwellian plasma with densities given by Boltzmann relations as functions of the local cloud potential. The results show that the values of V and U are strongly dependent on the character of the internal plasma and that, most of the time during which the internal plasma retains its non-Maxwellian character, the creation of double layers and the occurrence of transitions with considerable readjustments of the cloud structure are possible. Such processes should not occur if the internal plasma is thermalized.

Havnes, O.↗

Development of improved high temperature coatings for IN-792 + HF

The development for t-55 l712 engine of high temperature for integral turbine nozzles with improved thermal fatigue resistance without sacrificing oxidation/corrosion protection is discussed. The program evaluated to coating systems which comprised one baseline plasma spray coating (12% Al-NiCoCrALY), three aluminide coatings including the baseline aluminide (701), two CoNiCrAly (6% Al) + aluminide systems and four NiCoCrY + aluminide coating were evaluated. The two-step coating processes were investigated since it offered the advantage of tailoring the composition as well as properly coating surfaces of an integral or segmented nozzle. Cyclic burner rig thermal fatigue and oxidation/corrosion tests were used to evaluate the candidate coating systems. The plasma sprayed 12% Al-NiCoCrAlY was rated the best coating in thermal fatigue resistance and outperformed all coatings by a factor between 1.4 to 2.5 in cycles to crack initiation. However, this coatings is not applicable to integral or segmented nozzles due to the line of sight limitation of the plasma spray process. The 6% Al-CoNiCrAlY + Mod. 701 aluminide (32 w/o Al) was rated the best coating in oxidation/corrosion resistance and was rated the second best in thermal fatigue resistance.

Profant, D. D.↗

Advanced PPA Reactor and Process Development

Design and development of a second generation Plasma Pyrolysis Assembly (PPA) reactor is currently underway as part of NASA s Atmosphere Revitalization Resource Recovery effort. By recovering up to 75% of the hydrogen currently lost as methane in the Sabatier reactor effluent, the PPA helps to minimize life support resupply costs for extended duration missions. To date, second generation PPA development has demonstrated significant technology advancements over the first generation device by doubling the methane processing rate while, at the same time, more than halving the required power. One development area of particular interest to NASA system engineers is fouling of the PPA reactor with carbonaceous products. As a mitigation plan, NASA MSFC has explored the feasibility of using an oxidative plasma based upon metabolic CO2 to regenerate the reactor window and gas inlet ports. The results and implications of this testing are addressed along with the advanced PPA reactor development work.

Wheeler, Raymond↗

Demonstration of Plasma Arc Environmental Technology Applications for the Demilitarization of DOD Stockpiles

Since 1989 the U.S. Army Construction Engineering Research Laboratories (USACERL) have been active participants in the research and development toward establishing Plasma Arc Technology (PAT) as an efficient, economical, and safe hazardous waste immobilization tool. A plasma torch capable of generating high temperatures makes this technology a viable and powerful tool for the thermal destruction of various military industrial waste streams into an innocuous ceramic material no longer requiring hazardous waste landfill (Class 1) disposal. The emerging pl asma environmental thermal treatment process, has been used to safely and efficiently meet the waste disposal needs for various demilitarized components disposal needs, such as: pyrotechnic smoke assemblies, thermal batteries, proximity fuses, cartridge actuated devices (CAD's), and propellant actuated devices (PAD's). MSE Technology Applications, Inc., (MSE) has proposed and fabricated a Mobile Plasma Treatment System to be a technology demonstrator for pilot-scale mobile plasma waste processing. The system is capable of providing small-scale waste remediation services, and conducting waste stream applicability demonstrations. The Mobile Plasma Treatment System's innovative concept provides the flexibility to treat waste streams at numerous sites and sites with only a limited quantity of waste, yet too hazardous to transport to a regional fixed facility. The system was designed to be operated as skid mounted modules; consisting of a furnace module, controls module, offgas module, and ancillary systems module. All system components have been integrated to be operated from a single control station with both semi-continuous feeding and batch slag-pouring capability.

Smith, Ed↗

Formation of Cosmic Carbon Dust Analogues in Plasma Reactors

Cosmic carbon dust analogs are produced, processed and analyzed in the laboratory using NASA's COSmIC (COSmIC Simulation Chamber) Facility. These experiments can be used to derive information on the most efficient molecular precursors in the chemical pathways that eventually lead to the formation of carbonaceous grains in the stellar envelopes of carbon stars.

Astrophysics↗