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At least 883 records · Page 49

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NASA NTRS1981

Energy efficient engine high-pressure turbine single crystal vane and blade fabrication technology report

The objective of the High-Pressure Turbine Fabrication Program was to demonstrate the application and feasibility of Pratt & Whitney Aircraft-developed two-piece, single crystal casting and bonding technology on the turbine blade and vane configurations required for the high-pressure turbine in the Energy Efficient Engine. During the first phase of the program, casting feasibility was demonstrated. Several blade and vane halves were made for the bonding trials, plus solid blades and vanes were successfully cast for materials evaluation tests. Specimens exhibited the required microstructure and chemical composition. Bonding feasibility was demonstrated in the second phase of the effort. Bonding yields of 75 percent for the vane and 30 percent for the blade were achieved, and methods for improving these yield percentages were identified. A bond process was established for PWA 1480 single crystal material which incorporated a transient liquid phase interlayer. Bond properties were substantiated and sensitivities determined. Tooling die materials were identified, and an advanced differential thermal expansion tooling concept was incorporated into the bond process.

Giamei, A. F.↗

NASA NTRS1983

Incidence loss for fan turbine rotor blade in two-dimensional cascade

The effect of incidence angle on the aerodynamic performance of a fan turbine rotor blade was investigated experimentally in a two dimensional cascade. The test covered a range of incidence angles from -15 deg to 10 deg and exit ideal critical velocity ratios from 0.75 to 0.95. The principal measurements were blade-surface static pressures and cross-channel survey of exit total pressure, static pressure, and flow angle. Flow adjacent to surfaces was examined using a visualization technique. The results of the investigation include blade-surface velocity distribution and overall kinetic energy loss coefficients for the incidence angles and exit velocity ratios tested. The measured losses are compared with those from a reference core turbine rotor blade and also with two common analytical methods of predicting incidence loss.

Kline, J. F.↗

NASA NTRS1983

Fluctuating pressure measurements on the fan blades of a turbofan engine during ground and flight tests

As part of a program to investigate fan noise generated by a turbofan engine, miniature pressure transducers were used to measure the fluctuating pressures on the surface of a fan blade on the JT15D engine. Tests were conducted on the ground, with tunnel and in flight. Using narrowband spectra analysis and signal enhancement techniques, comparisons for these various test conditions are presented. Results on the blade pressures are also presented from a flight test in which 41 rods were placed in front of the fan face to excite a known spinning mode in the duct. Results showed that with care, ground tests can be conducted in which the pressure loading on the blades are similar to those in flight. Comparison of pressure transducers on the blade surface also showed that a single transducer would provide much of the information available from this type of measurement.

Schoenster, J. A.↗

NASA NTRS1983

Structural tailoring of engine blades (STAEBL)

Mathematical optimization is applied to the design of gas turbine fan blades. The automated procedure replaces the current manual process which requires experience and intuition on the part of the designer to achieve successful blade designs. The optimization procedure that is developed utilizes the COPES/CONMIN optimization code. Approximate vibration and stress analyses are used for the optimization process. Analysis recalibrations are achieved through the application of more detailed, refined analysis. Optimizations of a hollow titanium fan blade with composite inlays and of a superhybrid composite blade are demonstrated.

Brown, K. W.↗

NASA NTRS1982

Coupled flap-lag-torsional dynamics of hingeless rotor blades in forward flight

The aeroelastic stability and response problem of the coupled flap-lag-torsional dynamics of an isolated hingeless rotor blade in forward flight is considered. Linear, quasi-steady aerodynamics below stall is included. The spatial dependence of the partial differential nonliner equations of motion is discretized using a multimodal Galerkin method. The nonlinear time dependent equilibrium position (steady state response) about which the equations are linearized is obtained by solving a sequence of linear periodic response problems (quasilinearization). Results illustrating blade behavior in forward flight for both soft-in-plane and stiff-in-plane designs are presented. Quasilinearization provides a clear indication of the cases when nonlinear terms due to moderate deflections are important. The results indicate that nonlinearities affect system stability much more than system response. This implies that for obtaining blade vibrations and loads, approximate analytical models based on linearized formulations could be employed, whereas for determining blade stability a more accurate nonlinear analysis would be required.

Friedmann, P. P.↗

NASA NTRS1983

The analysis and testing of blade platform friction dampers used in the high pressure fuel turbopump (HPFTP) of the Space Shuttle Main Engine (SSME)

Premature cracking of the first stage turbine blades in HPFTP of the SSME could be alleviated by redesign of the platform friction dampers that are used to reduce the vibration response of the blades. Analytical studies by the lumped mass method of friction damper effectiveness and spin pit tests of a straingaged bladed disk have been performed. Methodologies used in the program are described. Preliminary results show that the effectiveness of the blade platform dampers can be increased if the frequency and amplitude of the most damaging forcing functions can be defined.

Dominic, R. J.↗

NASA NTRS1983

Design procedures for compressor blades

The conventional methods for the design of the blades in the case of axial turbomachines are considered, taking into account difficulties concerning the determination of optimal blade profiles. These difficulties have been partly overcome as a consequence of the introduction of new numerical methods during the last few years. It is pointed out that, in the case of the subsonic range, a new procedure is now available for the determination of the form of blade profile on the basis of a given velocity distribution on the profile surface. The search for a profile form with favorable characteristics is consequently transformed into a search for a favorable velocity or pressure distribution on the blade. The distribution of velocities depends to a large degree on the characteristics of the profile boundary layers. The considered concept is not new. However, its practical implementation has only recently become possible. The employment of the new design procedure is illustrated with the aid of an example involving a concrete design problem.

Starken, H.↗

NASA NTRS1983

Comparison of calculated and measured pressures on straight and swept-tip model rotor blades

Using the quasi-steady, full potential code, ROT22, pressures were calculated on straight and swept tip model helicopter rotor blades at advance ratios of 0.40 and 0.45, and into the transonic tip speed range. The calculated pressures were compared with values measured in the tip regions of the model blades. Good agreement was found over a wide range of azimuth angles when the shocks on the blade were not too strong. However, strong shocks persisted longer than predicted by ROT22 when the blade was in the second quadrant. Since the unsteady flow effects present at high advance ratios primarily affect shock waves, the underprediction of shock strengths is attributed to the simplifying, quasi-steady, assumption made in ROT22.

Tauber, M. E.↗

NASA NTRS1984

Design of helicopter rotor blades for optimum dynamic characteristics

The optimal design of helicopter rotor blades is addressed. The forced response of an initial (i.e., non-optimized) blade to those of a final (optimized) blade are compared. Response of starting design and optimal designs for varying forcing frequencies, blade response to harmonics of rotor speed, and derivation of mass and stiffness matrices or functions of natural frequencies are discussed.

Peters, D. A.↗

NASA NTRS1983

The influence of gyroscopic forces on the dynamic behavior and flutter of rotating blades

The structural dynamics of a cantilever turbomachine blade mounted on a spinning and precessing rotor are investigated. Both stability and forced vibration are considered with a blade model that increases in complexity (and verisimilitude) from a spring-restrained point mass, to a uniform cantilever, to a twisted uniform cantilever turbomachine blade mounted on a spinning and precessing rotor are investigated. Both stability and forced vibration are considered with a blade model that increases in complexity (and verisimilitude) from a spring-restrained point mass, to a uniform cantilever, to a twisted uniform cantilever, to a tapered twisted cantilever of arbitrary cross-section. In every instance the formulation is from first principles using a finite element based on beam theory. Both ramp-type and periodic-type precessional angular displacements are considered. In concluding, forced vibrating and flutter are studied using the final and most sophisticated structural model. The analysis of stability is presented and a number of numerical examples are worked out.

Sisto, F.↗

NASA NTRS1982

The investigation of a variable camber blade lift control for helicopter rotor systems

A new rotor configuration called the variable camber rotor was investigated numerically for its potential to reduce helicopter control loads and improve hover performance. This rotor differs from a conventional rotor in that it incorporates a deflectable 50% chord trailing edge flap to control rotor lift, and a non-feathering (fixed) forward portion. Lift control is achieved by linking the blade flap to a conventional swashplate mechanism; therefore, it is pilot action to the flap deflection that controls rotor lift and tip path plane tilt. This report presents the aerodynamic characteristics of the flapped and unflapped airfoils, evaluations of aerodynamics techniques to minimize flap hinge moment, comparative hover rotor performance and the physical concepts of the blade motion and rotor control. All the results presented herein are based on numerical analyses. The assessment of payoff for the total configuration in comparison with a conventional blade, having the same physical characteristics as an H-34 helicopter rotor blade was examined for hover only.

Awani, A. O.↗

NASA NTRS1984

Growian rotor blades: Production development, construction and test

Development and construction of three 50 m rotor blades for a 3 MW wind turbine are described. A hybrid concept was chosen, i.e., a load carrying inflexible steel spar and a glass fiber reinforced plastic skin. A test blade was constructed and static loading tests, dynamic vibration tests and fatigue tests on critical welds as well as at the connection between spar and blade skin were performed. All test results show good accordance with calculated values, and were taken into consideration during the construction of two rotor blades.

Thiele, H. M.↗

NASA NTRS1984

Optimum design of rotor blades for vibration reduction in forward flight

Modern structural optimization techniques are applied to vibration reduction of helicopter rotor blades in forward flight. The objective function minimized consists of the oscillatory vertical hub shears or the hub rolling moments at one particular advance ratio. The behavior constraints are the frequency placements of the blade and the requirement that aeroelastic stability margins, in hover, remain unaffected by the optimization process. The aeroelastic stability and response analysis is based on a fully coupled flap-lag-torsional analysis of the blade. Numerical results are presented for some typical soft-in-plane hingeless rotor configurations indicating a 15-40 percent reduction in vibration levels, as well as a blade which is 20 percent lighter than the initial design. These results imply that structural optimization techniques can yield substantial practical benefits in the design process of rotor systems.

Friedmann, P. P.↗

NASA NTRS1984

The interaction between mistuning and friction in the forced response of bladed disk assemblies

This paper summarizes the results of an investigation to establish the impact of mistuning on the performance and design of blade-to-blade friction dampers of the type used to control the resonant response of turbine blades in gas turbine engines. In addition, it discusses the importance of friction slip force variations on the dynamic response of shrouded fan blades.

Griffin, J. H.↗

NASA NTRS1985

Tabs Reduce Helicopter-Blade Vibrations

Tuned flaplike tab on trailing edge of helicopter rotor blade reduces blade vibration. Flapping tab on rotor blade produces aerodynamic loads that oppose vibrational aerodynamic loads. With proper choice of tab parameters, tab made to cancel much of blade vibration over wide range of rotor speeds and airspeeds.

Campbell, T. G.↗

NASA NTRS1983

Fabrication and quality assurance processes for superhybrid composite fan blades

The feasibility of fabricating full-scale fan blades from superhybrid composites (SHC) for use large, commercial gas turbine engines was evaluated. The type of blade construction selected was a metal-spar/SHC-shell configuration, in which the outer shell was adhesively bonded to a short, internal, titanium spar. Various aspects of blade fabrication, inspection, and quality assurance procedures developed in the investigation are described. It is concluded that the SHC concept is feasible for the fabrication of prototype, full-scale, metal-spar/SHC-shell fan blades that have good structural properties and meet dimensional requirements.

Lark, R. F.↗

NASA NTRS1984

The use of an optical data acquisition system for bladed disk vibration analysis

A new concept in instrumentation was developed by engineers at NASA Lewis Research Center to collect vibration data from multi-bladed rotors. This new concept, known as the optical data acquisition system, uses optical transducers to measure bladed tip delections by reflection light beams off the tips of the blades as they pass in front of the optical transducer. By using an array of transducers around the perimeter of the rotor, detailed vibration signals can be obtained. In this study, resonant frequencies and mode shapes were determined for a 56 bladed rotor using the optical system. Frequency data from the optical system was also compared to data obtained from strain gauge measurements and finite element analysis and was found to be in good agreement.

Lawrence, C.↗

NASA NTRS1985

Fluctuating pressures on fan blades of a turbofan engine, flight test investigation

Miniature pressure transducers were used to measure the fluctuating pressure on the fan blades of a JT15D engine in flight to aid in understanding fan-noise generation. Although the blade pressures can be considered very useful in determining far-field noise sources in the subsonic fan-blade tip speeds, other mechanisms, and as shock waves in the transonic and supersonic fan-blade tip speeds, limit their usefulness in these higher speed ranges.

Schoenster, J. A.↗