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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 883 records · Page 49

Research turbine for high-temperature core engine application. 2: Effect of rotor tip clearance on overall performance

A 25.4-cm (10-in) tip diameter turbine was tested to determine the effect of rotor radial tip clearance on turbine overall performance. The test turbine was a half-scale model of a 50.8-cm-(20-in.-) diameter research turbine designed for high-temperature core engine application. The test turbine was fabricated with solid vanes and blades with no provision for cooling air and tested at much reduced inlet conditions. The tests were run at design speed over a range of pressure ratios for three different rotor clearances ranging from 2.3 to 6.7 percent of the annular blade passage height. The results obtained are compared to the results obtained with three other turbines of varying amounts of reaction.

Szanca, E. M.↗

Incidence loss for a core turbine rotor blade in a two-dimensional cascade

The effect of incidence angle on the aerodynamic performance of an uncooled core turbine rotor blade was investigated experimentally in a two-dimensional cascade. The cascade test covered a range of incidence angles from minus 15 deg to 15 deg in 5-degree increments and a range of pressure ratios corresponding to ideal exit critical velocity ratios of 0.6 to 0.95. The principal measurements were blade-surface static pressures and cross-channel surveys of exit total pressure, static pressure, and flow angle. The results of the investigation include blade-surface velocity distribution and overall performance in terms of weight flow and loss for the range of incidence angles and exit velocity ratios investigated. The measured losses are also compared with two common methods of predicting incidence loss.

Stabe, R. G.↗

Minimization of jet and core noise of a turbojet engine by swirling the exhaust flow

A noise abating improvement for jet engines has been investigated and demonstrated using a full scale turbojet engine which provided the means for significant reductions in jet and core noise with minimal thrust loss. This was accomplished by controlled solid body rotation (swirling) of the flow in the nozzle and jet exhaust. Relatively moderate angles of solid body rotation in the presence of temperature, density, pressure, and velocity gradients were utilized. Of great interest was the finding that significant reductions of sound pressure levels and sound power were obtained with only a small percentage of the total primary mass flow swirling at the exit of the nozzle. Therefore, tradeoffs between noise reduction and engine performance can be optimized to satisfy aircraft performance and federal noise standards with minimal wasted rotational kinetic energy.

Schwartz, I. R.↗

Experiments on the flow and acoustic properties of a moderate-Reynolds-number supersonic jet

Flow and acoustic properties of a jet at Reynolds number of 70,000 were studied at Mach 2.1. Measurements in a free jet test facility were made with pitot tubes and hot-wire anemometry. Center-line Mach number distributions for natural and excited jets were obtained. A slow initial growth rate was in the potential core region of the jet, indicating a transition from laminar to turbulent flow in moderate Reynolds number jets. The transition occurred within the first 2-3 diameters. Spectral components were calculated for the fluctuating flowfield, and sound pressure levels were measured for the overall near-field noise. The centroid of noise was located about 8 nozzle diameters downstream. The growth rates of instabilities were determined to be in agreement with linear stability theory predictions over a broad frequency range.

Troutt, T. R.↗

High capacity demonstration of honeycomb panel heat pipes

High capacity honeycomb panel heat pipes were investigated as heat rejection radiators on future space platforms. Starting with a remnant section of honeycomb panel measuring 3.05-m long by 0.127-m wide that was originally designed and built for high-efficiency radiator fins, features were added to increase thermal transport capacity and thus permit test evaluation as an integral heat transport and rejection radiator. A series of subscale panels were fabricated and reworked to isolate individual enhancement features. Key to the enhancement was the addition of a liquid sideflow that utilizes pressure priming. A prediction model was developed and correlated with measured data, and then used to project performance to large, space-station size radiators. Results show that a honeycomb panel with 5.08-cm sideflow spacing and core modification will meet the design load of a 50 kW space heat rejection system.

Tanzer, H. J.↗

How successful were the lunar sampling tools: Implications for sampling Mars

Like the Mars Sample Return endeavor, the Apollo lunar-sample program began with definition of strategy for sample collection and of scientific requirements for sampling hardware design. Several lessons can be illustrated by specific tools. The evolution of drive tubes from narrow 2 cm diameter, thick-walled tubes (used on Apollo 11, 12 and 14) to 4 cm diameter, thin-walled tubes used on Apollo 15, 16, and 17) as an example of the improvements made possible during multiple missions. The original Apollo 11 drive tube was designed to work in fluffy soil; thus, only 50 percent of the relatively dense lunar soil was recovered, and the core was distorted. The final configuration resulted in nearly 100 pct recovery with little distortion. The surface samplers (Contact Soil Sampling Devices) were designed to collect the upper 100 micrometer or the upper 1 mm of soil. It was over 2 years after the mission before these particularly specific samplers were opened because interest in them waned. Both core tubes and surface samplers were difficult to open in the laboratory. The Apollo Lunar Sample Return Containers (ALSRCs) were constructed with one indium and 2 Viton seals. They were closed on the lunar surface. Interior container pressures measured upon return to the laboratory indicate that these seals were not reliable in the lunar environment. Also, choice of indium as a sealing material interfered with siderophile analyses of samples.

Allton, J. H.↗

Real-Time Payload Operations on the International Space Station

This paper will focus on the challenges that Payload Operations have faced as Payload Utilization has evolved over the last three years of real-time experience. Specifically the paper will focus on the planning challenges and the constant battle over program allocation between core systems and payloads, the process of developing and implementing crew training in a centralized location that is being support by a payload development community spread out all over the US, the unique challenges associated with deployed pressurized payload payloads that are not located within an ISPR, and the importance of documenting specific requirements that the payload development community must implement to get through the crew reviews associated with training and procedures. The authors will focus on specific lessons learned and improvements that have been made in both the streamlining of the processes and the associated documentation.

Cissom, Rick D.↗

Fiber Optic Microphone

Research into advanced pressure sensors using fiber-optic technology is aimed at developing compact size microphones. Fiber optic sensors are inherently immune to electromagnetic noise, and are very sensitive, light weight, and highly flexible. In FY 98, NASA researchers successfully designed and assembled a prototype fiber-optic microphone. The sensing technique employed was fiber optic Fabry-Perot interferometry. The sensing head is composed of an optical fiber terminated in a miniature ferrule with a thin, silicon-microfabricated diaphragm mounted on it. The optical fiber is a single mode fiber with a core diameter of 8 micron, with the cleaved end positioned 50 micron from the diaphragm surface. The diaphragm is made up of a 0.2 micron thick silicon nitride membrane whose inner surface is metallized with layers of 30 nm titanium, 30 nm platinum, and 0.2 micron gold for efficient reflection. The active sensing area is approximately 1.5 mm in diameter. The measured differential pressure tolerance of this diaphragm is more than 1 bar, yielding a dynamic range of more than 100 dB.

Cho, Y. C.↗

Improving Engine Efficiency Through Core Developments

The NASA Environmentally Responsible Aviation (ERA) Project and Fundamental Aeronautics Projects are supporting compressor and turbine research with the goal of reducing aircraft engine fuel burn and greenhouse gas emissions. The primary goals of this work are to increase aircraft propulsion system fuel efficiency for a given mission by increasing the overall pressure ratio (OPR) of the engine while maintaining or improving aerodynamic efficiency of these components. An additional area of work involves reducing the amount of cooling air required to cool the turbine blades while increasing the turbine inlet temperature. This is complicated by the fact that the cooling air is becoming hotter due to the increases in OPR. Various methods are being investigated to achieve these goals, ranging from improved compressor three-dimensional blade designs to improved turbine cooling hole shapes and methods. Finally, a complementary effort in improving the accuracy, range, and speed of computational fluid mechanics (CFD) methods is proceeding to better capture the physical mechanisms underlying all these problems, for the purpose of improving understanding and future designs.

Heidmann, James D.↗

Convection, composition, and the thermal state of the lower mantle

A thermal model for the lower mantle is presented, which is constructed from the petrologically derived estimates of the temperature in the transition zone and from an adiabat based on the thermal properties of MgO and SiO2 measured at high pressures. Superadiabatic contributions to the geotherm through the lower mantle are negligibly small. A thermal boundary layer is required at the base of the mantle in order to satisfy an estimate of the lowest possible temperature in the core. It is suggested that a thermal boundary layer is associated with a chemical discontinuity either at the top of the lower mantle or near its base.

Jeanloz, R.↗

US/CIS integrated NTRE

The paper describes the Nuclear Thermal Energy (NTRE) engine, developed by taking advantage of mature fuel technology developed in the former Soviet Union, thus shortening the development schedule of this engine for moon and Mars explorations. The near-term NTRE engine has a number of features that provide safety, mission performance, cost, and risk benefits. These include: (1) high-temperature long-life CIS fuel, (2) high-pressure recuperated expander cycle, (3) assured restart, (4) long-life cooled nozzle with thin inner wall, (5) long-life turbopumps, (6) heat radiation and electrical power generation, and (7) component integration synergy. Diagrams of the reactor core, the recuperated bottoming cycle flow schematic, and the recuperated bottoming cycle engine schematic are presented.

Bulman, M. J.↗

Stainless Steel NaK-Cooled Circuit (SNaKC) Fabrication and Assembly

An actively pumped Stainless Steel NaK Circuit (SNaKC) has been designed and fabricated by the Early Flight Fission Test Facility (EFF-TF) team at NASA's Marshall Space Flight Center. This circuit uses the eutectic mixture of sodium and potassium (NaK) as the working fluid building upon the experience and accomplishments of the SNAP reactor program from the late 1960's The SNaKC enables valuable experience and liquid metal test capability to be gained toward the goal of designing and building an affordable surface power reactor. The basic circuit components include a simulated reactor core a NaK to gas heat exchanger, an electromagnetic (EM) liquid metal pump, a liquid metal flow meter, an expansion reservoir and a drain/fill reservoir To maintain an oxygen free environment in the presence of NaK, an argon system is utilized. A helium and nitrogen system are utilized for core, pump, and heat exchanger operation. An additional rest section is available to enable special component testing m an elevated temperature actively pumped liquid metal environment. This paper summarizes the physical build of the SNaKC the gas and pressurization systems, vacuum systems, as well as instrumentation and control methods.

Godfroy, Thomas J.↗

Finite Element Modeling and Analysis of Mars Entry Aeroshell Baseline Concept

The structure that is developed and analyzed in this project must be able to survive all the various load conditions that it will encounter along its course to Mars with the minimal amount of weight and material. At this stage, the goal is to study the capability of the structure using a finite element model (FEM). This FEM is created using a python script, and is numerically solved in Nastran. The purpose of the model is to achieve an optimization of mass given specific constraints on launch and entry. The generation and analysis of the baseline Rigid Mid-Range Lift to Drag Ratio Aeroshell model is a continuation and an improvement on previous work done for the FEM. The model is generated using Python programming with the axisymmetric placement of nodes for beam and shell elements. The shells are assigned a honeycomb sandwich material with an aluminum honeycomb core and composite face sheets, and the beams are assigned the same material as the shell face sheets. There are two load cases assigned to the model: Earth launch and Mars entry. The Earth launch case consists of pressure, gravity, and vibration loads, and the Mars entry case consists of just pressure and gravity loads. The Earth launch case was determined to be the driving case, though the analyses are performed for both cases to ensure the constraints are satisfied. The types of analysis performed with the model are design optimization, statics, buckling, normal modes, and frequency response, the last of which is only for the Earth launch load case. The final results indicated that all of the requirements are satisfied except the thermal limits, which could not yet be tested, and the normal modes for the Mars entry. However, the frequency limits during Mars entry are expected to be much higher than the lower frequency limits set for the analysis. In addition, there are still improvements that can be made in order to reduce the weight while still meeting all requirements.

Ahmed, Samee W.↗

Effect of the Reynolds Number on the Freestream Disturbance Environment in a Mach 6 Nozzle

To understand the impact of unit Reynolds number on the acoustic disturbance field inside a high-speed wind tunnel, we use Direct Numerical Simulations (DNS) to model the turbulent boundary layers along the walls of a quasi-two-dimensional nozzle configuration. Intended as a stepping stone to fully three-dimensional simulations of freestream noise inside the NASA 20-Inch Mach 6 Wind Tunnel, the present simulations are based on periodic boundary conditions across the spanwise width of the computational domain that corresponds to about one third of the actual tunnel width. These simulations are performed at four different unit Reynolds numbers, ranging from 3.56e6 to 14.0e6 per meter. The predominantly hydrodynamic fluctuations inside the boundary layer are shown to be nearly unaffected by the presence of freestream forcing associated with the impinging acoustic radiation from the opposite wall. Thus, the Reynolds number trends associated with boundary-layer quantities are consistent with previously published DNS of flat-plate boundary layers at similar Mach numbers and wall temperature ratios. The unsteady disturbance environment within the nozzle core region is found to be approximately spatially homogeneous and purely acoustic in nature. The numerical results are used to make comparisons with tunnel noise measurements by Chou et al. [1,2]. Unlike previous comparisons involving static-pressure fluctuations based on the DNS and pitot-pressure fluctuations measured in the wind tunnel, direct comparisons involving the fluctuations in the same physical quantity, namely, the streamwise mass flux, have been reported for the first time. The predicted decrease in the root-mean-square fluctuations in pressure and mass flux with an increasing unit Reynolds number is in agreement with the measurements in the NASA 20-Inch Mach 6 Wind Tunnel. Additional details of the acoustic radiation field are quantified and should be useful toward a digital synthesis of the tunnel disturbance environment that would enable realistic simulations of the natural transition process.

Turbulence↗

Effect of the Reynolds Number on the Freestream Disturbance Environment in a Mach 6 Nozzle

To understand the impact of unit Reynolds number on the acoustic disturbance field inside a high-speed wind tunnel, we use Direct Numerical Simulations (DNS) to model the turbulent boundary layers along the walls of a quasi-two-dimensional nozzle configuration. Intended as a stepping stone to fully three-dimensional simulations of freestream noise inside the NASA 20-Inch Mach 6 Wind Tunnel, the present simulations are based on periodic boundary conditions across the spanwise width of the computational domain that corresponds to about one third of the actual tunnel width. These simulations are performed at four different unit Reynolds numbers, ranging from 3.56e6 to 14.0e6 per meter. The predominantly hydrodynamic fluctuations inside the boundary layer are shown to be nearly unaffected by the presence of freestream forcing associated with the impinging acoustic radiation from the opposite wall. Thus, the Reynolds number trends associated with boundary-layer quantities are consistent with previously published DNS of flat-plate boundary layers at similar Mach numbers and wall temperature ratios. The unsteady disturbance environment within the nozzle core region is found to be approximately spatially homogeneous and purely acoustic in nature. The numerical results are used to make comparisons with tunnel noise measurements by Chou et al. [1,2]. Unlike previous comparisons involving static-pressure fluctuations based on the DNS and pitot-pressure fluctuations measured in the wind tunnel, direct comparisons involving the fluctuations in the same physical quantity, namely, the streamwise mass flux, have been reported for the first time. The predicted decrease in the root-mean-square fluctuations in pressure and mass flux with an increasing unit Reynolds number is in agreement with the measurements in the NASA 20-Inch Mach 6 Wind Tunnel. Additional details of the acoustic radiation field are quantified and should be useful toward a digital synthesis of the tunnel disturbance environment that would enable realistic simulations of the natural transition process.

Acoustics↗

Overview of NASA's Detailed Investigation into the MEDLI2 Flight Data

- MEDLI2 “Deep Dive” - Why a focused investigation? - Deeper understanding of the MEDLI2 dataset, including TPS in-depth temperatures, backshell pressure, and radiative heat flux - Validate new tools for future Mars missions including Mars Sample Return and Humans-to-Mars - MEDLI2 is considerably more complex than MEDLI - Fully leverage the significant investment in the MEDLI2 instrumentation suite - Core research areas: - PICA-NuSil (PICA-N) testing, model development, and validation - Detailed aeroheating investigations - Sensor fusion of collocated measurements - High-fidelity analyses and uncertainty quantification - Trajectory and aerodynamics investigations

Tom West↗

Aero-acoustics of Drag Generating Swirling Exhaust Flows

Aircraft on approach in high-drag and high-lift configuration create unsteady flow structures which inherently generate noise. For devices such as flaps, spoilers and the undercarriage there is a strong correlation between overall noise and drag such that, in the quest for quieter aircraft, one challenge is to generate drag at low noise levels. This paper presents a rigorous aero-acoustic assessment of a novel drag concept. The idea is that a swirling exhaust flow can yield a steady, and thus relatively quiet, streamwise vortex which is supported by a radial pressure gradient responsible for pressure drag. Flows with swirl are naturally limited by instabilities such as vortex breakdown. The paper presents a first aero-acoustic assessment of ram pressure driven swirling exhaust flows and their associated instabilities. The technical approach combines an in-depth aerodynamic analysis, plausibility arguments to qualitatively describe the nature of acoustic sources, and detailed, quantitative acoustic measurements using a medium aperture directional microphone array in combination with a previously established Deconvolution Approach for Mapping of Acoustic Sources (DAMAS). A model scale engine nacelle with stationary swirl vanes was designed and tested in the NASA Langley Quiet Flow Facility at a full-scale approach Mach number of 0.17. The analysis shows that the acoustic signature is comprised of quadrupole-type turbulent mixing noise of the swirling core flow and scattering noise from vane boundary layers and turbulent eddies of the burst vortex structure near sharp edges. The exposed edges are the nacelle and pylon trailing edge and the centerbody supporting the vanes. For the highest stable swirl angle setting a nacelle area based drag coefficient of 0.8 was achieved with a full-scale Overall Sound Pressure Level (OASPL) of about 40dBA at the ICAO approach certification point.

Shah, P. N.↗

Instabilities in fissioning plasmas as applied to the gas-core nuclear rocket-engine

The compressional wave spectrum excited in a fissioning uranium plasma confined in a cavity such as a gas cored nuclear reactor, is studied. Computer results are presented that solve the fluid equations for this problem including the effects of spatial gradients, nonlinearities, and neutron density gradients in the reactor. Typically the asymptotic fluctuation level for the plasma pressure is of order 1 percent.

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