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At least 883 records · Page 49

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NASA NTRS1977

Space Shuttle Program Progress Report

A status report is presented on progress in the design, manufacturing and testing of components of the space transportation system (STS), and primarily the Space Shuttle vehicles. Project landmarks from 1969 to 1981 are indicated, fabrication of the Shuttle Orbiter and rollout of the first prototype are described, fabrication and assembly of some Orbiter parts are sketched, and some of the subsystems (thermal protection, avionics, maneuvering aids, reaction control, remote manipulator) are described. Also discussed are: Orbiter carrier aircraft, Shuttle main engine and tests, external fuel tank, solid rocket booster, launch and landing facilities. A separate section is devoted to ground tests (vibration, propulsion, electronics, avionics integration), trainers and simulators, and flight tests (captive flight, free flight, landing and approach, orbital flight).

Thompson, R. F.↗

NASA NTRS1977

Experimental fatigue life investigation of cylindrical thrust chambers

The thrust chambers studied in the investigation have been designed for a possible use in the Space Shuttle main engine. An annular combustion chamber configuration was used, consisting of an annular injector, a liquid hydrogen cooled outer cylinder, which served as the test section, and a contoured water cooled centerbody which formed the throat. Twenty-two cylinders were fabricated by milling cooling channels into liners fabricated from the material to be evaluated. The three materials chosen for the liners include OFHC copper, Amzirc, and NARloy-Z. The cylinders were cyclically tested until failure occurred due to fatigue cracks in the hot-gas-side wall. It was found that cylinders with liners fabricated from NARloy-Z and aged Amzirc had the best cyclic life characteristics.

Quentmeyer, R. J.↗

NASA NTRS1977

An optimal Space Shuttle ascent trajectory for the first orbital flight test

An optimal solution of the ascent trajectory of the Space Shuttle for the first orbital flight test is presented; the optimization is a minimum propellant, four-control problem in yaw angle, roll angle, pitch angle and vacuum thrust of each Space Shuttle main engine. Piecewise linear segments with juncture points treated as parameters are employed to model the controls. Equations of motion for a three-dimensional flight with pitch plane moment balance about an oblate are integrated numerically with a fourth-order Runge-Kutta method; two- and one-dimensional cubic spline function curve fits of aerodynamic coefficients are used during the first and second stages, respectively. The constraint minimization problem is solved with the Davidon-Fletcher-Powell function method.

Johnson, I. L., Jr.↗

NASA NTRS1978

Residual-flexibility corrections for transient modal rotordynamic models

A modal residual-flexibility approach due to Schwendler and MacNeal (1962) is adapted to account for the 'static' contribution of higher-frequency modes without requiring their integration. It is assumed that each rotor mode acts as a lightly damped second-order system. The additional accuracy provided by residual-flexibility corrections becomes progressively more important as a modal model's actual boundary conditions are forced to deviate from the boundary conditions used to define the rotor's original structural model (stiffness matrix) and its associated eigendata input to the transient modal model. An analysis of the high-pressure-oxygen turbopump of the Space Shuttle main engine shows that the residual-flexibility approach ensures a substantial improvement in accuracy for a relatively moderate increase in computer-time requirements.

Childs, D. W.↗

NASA NTRS1978

Potential SSME modifications to provide extended capabilities for future applications

Expendable launch vehicles will be phased out during the first years of shuttle operation and the payloads currently carried to orbit by these vehicles will be placed in low earth orbit by the reusable shuttle. In connection with limitations regarding the weight of the payload which can be launched by the Space Shuttle in its present form, approaches have been considered for increasing the payload capability of the Shuttle. Propulsion systems for Shuttle derived vehicles with larger payload capabilities have been studied. Such systems can potentially be obtained from modifications of the Space Shuttle Main Engine (SSME). Concepts based on modifications to the basic engine include an SSME-35 for low altitude operation with liquid rocket boosters and an SSME-150 for operation over the complete altitude range as might be required in a single-stage-to-orbit vehicle application. Another modification would provide operation with a hydrocarbon fuel instead of hydrogen.

Kirby, F. M.↗

NASA NTRS1978

Development of flightweight static face seals for 75.84 MPa /11 000 psi/ pressure and cryogenic temperatures

The development of a static seal configuration to meet the lightweight low-leakage requirements of the Space Shuttle Main Engine (pressure carrying capability of up to 75.84 MPa) is discussed. The design features, fabrication methods, lab testing, and performance of seal are examined. Flange and bolt details of the joint assembly are considered with attention to an ultrasonic technique for measuring preload in the bolts. Methods used for leak testing in the laboratory and in the field are described; the practicality of the procedures is considered. Attention is directed to hydrogen-environment embrittlement and its influence on seal and joint design.

Daniels, C. M.↗

NASA NTRS1980

A plasma-sprayed valve coating

Need to reduce wear on nickel alloy seats and poppets for Space Shuttle main engine led to fused cobalt/tungsten carbide coating. Coating, which is dense, wear-resistant, and nonporous, can be applied in controlled amounts to various substrate configurations. Ease of application to parts with intricate shapes and contours should make coating useful in automotive and aircraft manufacturing.

Brennan, A.↗

NASA NTRS1978

Evaluation of shuttle turbopump bearings

Because the high pressure turbopumps used on the space shuttle main engine (SSME) are high speed machines and rotor dynamics analysis of these units is very complicated, it was considered necessary to verify calculated turbomachinery shaft bearing loads by analysis of ball bearing load tracks. This report presents the methods used and the results of load track analysis on one set of bearings removed from a high pressure liquid oxygen turbopump which had been subjected to SSME static firing tests. This type of analysis was found useful in determining bearing operating conditions and for verifying rotor dynamics computer models.

Dufrane, K. F.↗

NASA NTRS1978

Evaluation of SHABERTH: A bearing simulation computer program

To investigate lubrication effects on bearing thermal performance, an investigation was performed to determine the feasibility of using the SKF program SHABERTH for simulating the performance of cryogenically lubricated ball bearings. As a part of this study, the particular application chosen for SHABERTH was to simulate the performance of the Space Shuttle main engine turbo-pump and pre-burner bearing system.

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NASA NTRS1978

Dynamics of short eccentric plain seals with high axial Reynolds number

Plain seals with high axial flow rates produce large stiffness and damping coefficients that can help stabilize high-speed rotating machinery. When the shaft is eccentric in the seal, a Bernoulli effect low-pressure region occurs on the large-clearance side of the shaft. A fluid-restoring force tends to center the shaft and reduce vibrations. This work extends the previous theory for short plain centered seals to large eccentricities using a perturbation analysis. Surface roughness effects are also included. An analysis of seals used in the Space Shuttle main engine hydrogen fuel turbopump indicates the desirability of plain seals over the labyrinth type. Experimental results confirm this.

Allaire, P. E.↗

NASA NTRS1978

Fatigue behavior of two alloys for Space Shuttle applications

Two superalloys used extensively in the Space Shuttle main engine are Incoloy 903 and Inconel 718. The fatigue behavior of the two alloys under varying conditions is considered. Three heats of Incoloy 903 and two of Inconel 718 were used in the study. Material was tested in several conditions, including mill polish, longitudinal mill polish, transverse mill polish, chemically milled, chemically milled plus shotpeened on one side and on both sides, gas tungsten arc welded, and electron beam welded. Both round and flat tensile specimens were tested in universal test machines. It was found that surface condition influences test results. Transverse scratches resulting from polishing and rougher surfaces lower the stress at runout in relation to that obtained on longitudinally polished and/or smooth-surfaced specimens.

Adsit, N. R.↗

NASA NTRS1979

Liquid hydrogen/oxygen external tank development for the Space Shuttle

The evolution of the Space Shuttle System using an expendable External Tank was discussed. The reasoning for the cryogenic propellant selection for the Space Shuttle Main Engine was addressed. The unique problems, solutions, and design features imposed on the External Tank by the cryogenic propellants was discussed with special emphasis on the use of cryogenic insulation for aerodynamic heating protection. Manufacturing techniques for high production rate cryogenic tankage concluded the report.

Odom, J. B.↗

NASA NTRS1978

Evaluation of worn SSME low pressure liquid oxygen turbopump bearing

The larger of two ball bearings used to support the rotor of the low pressure liquid oxygen turbopump in each of the shuttle main engines was analyzed to identify the cause of severe internal wear. The actual operating loads were calculated along with their direction and length of time at each load based on the size and location of the race contact paths. It is suggested that the engine component design be modified to reduce bearing stress and enhance lubrication.

Dufrane, K. F.↗

NASA NTRS1979

Space Shuttle status

Hardware considerations and the orbital flight test program of the Space Shuttle are discussed, including reference to the Space Shuttle main engine, payload bay doors, TV cameras for flight inspection, and launch crew escape schemes. Particular attention is given to the thermal protection system consisting of 32,000 tiles composed of approximately 3% pure silica fibers and 97% air, which has a design requirement of keeping the basic aluminum skin below 350 F for a surface temperature of 2700 F.

Slayton, D. K.↗

NASA NTRS1980

Turbine blade structural dynamic analysis

The paper presents structural dynamic analysis and test results for the Space Shuttle Main Engine turbine blades. Athough these blades are designed to avoid coincidence of natural frequencies with harmonic excitation forces, the complexity of the turbine hardware, its nonlinearities and lack of information regarding the forcing function have led to fatigue failures. A comparison of single-blade analysis and test modal frequencies, shapes, and stresses is given; analysis techniques to describe the forcing function, compute dynamic responses, and incorporate the nonlinearities of Coulomb-friction dampers are presented. Recommendations are made for new research to improve forcing function computations and structural damping estimates used in the analysis.

Dickerson, E. O.↗

NASA NTRS1982

Nozzle Modification Suppresses Flow Transients

Proposal for steadying flow from rocket nozzle on Space Shuttle main engine could be applied to other large-area-ratio contoured nozzles. Oscillations and pulsations in boundary-layer flow would be reduced by flaring nozzle exit. Transient side loads on nozzle would be suppressed. Large pressure gradients and eddies that can lead to fluctuations are suppressed. Exact radius of curvature of corner would depend on shear-layer thickness.

Rao, G. V. R.↗

NASA NTRS1976

Report to the NASA Administrator by the Aerospace Safety Advisory Panel on the Space Shuttle Program. Part 1: Observations and Conclusions

Each system was chosen on the basis of its importance with respect to crew safety and mission success. An overview of the systems management is presented. The space shuttle main engine, orbiter thermal protection system, avionics, external tanks and solid rocket boosters were examined. The ground test and ground support equipment programs were studied. Program management was found to have an adequate understanding of the significant ground and flight risks involved.

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NASA NTRS1975

Annual report to the NASA Administrator by the Aerospace Safety Advisory Panel. Part 2: Space shuttle program. Section 2: Summary of information developed in the Panel's fact-finding activities

The management areas and the individual elements of the shuttle system were investigated. The basic management or design approach including the most obvious limits or hazards that are significant to crew safety was reviewed. Shuttle program elements that were studied included the orbiter, the space shuttle main engine, the external tank project, solid rocket boosters, and the launch and landing elements.

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