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At least 865 records · Page 48

Warm gas TVC design study

A warm gas thrust vector control system was studied to optimize the injection geometry for a specific engine configuration, and an injection valve was designed capable of meeting the base line requirements. To optimize injection geometry, studies were made to determine the performance effects of varying injection location, angle, port size, and port configuration. Having minimized the injection flow rate required, a warm gas valve was designed to handle the required flow. A direct drive hydraulic servovalve capable of operating with highly contaminated hydraulic fluid was designed. The valve is sized to flow 15 gpm at 3000 psia and the direct drive feature is capable of applying a spool force of 200 pounds. The baseline requirements are the development of 6 deg of thrust vector control utilizing 2000 F (total temperature) gas for 180 seconds on a 1.37 million pound thrust engine burning LOX and RP-1 at a chamber pressure of 250 psia with a 155 inch long conical nozzle having a 68 inch diameter throat and a 153 inch diameter exit.

Moorhead, S. B., Jr.↗

Apparatus for inserting and removing specimens from high temperature vacuum furnaces

The apparatus comprises a high speed gate valve for isolating the interior of the furnance from an air lock chamber on the opposite side of the gate valve. The air lock chamber is provided with valve ports connected to a vacuum source, a source of inert quenching gas, and the atmosphere, respectively. Attached to the end of the air lock chamber away from the furnace is a cylindrical tube having disposed within it a rod carrying specimen pan at the end towards the furnace and having mounted at its top end an annular magnet having a diameter slightly less than the interior diameter of the tube. The top end of the tube is closed by a removeable cap. Encircling the tube in the vicinity of the magnet is a carbon steel ring which when axially moved along the tube causes the magnet to follow it and thereby controls the position of the rod and specimen pan within the tube.

Whitehead, C. W.↗

Remote fire stack igniter

An igniter is described mounted on a vent stack with an upper, flame cage near the top of the stack to ignite emissions from the stack. The igniter is a tube with a lower, open, flared end having a spark plug near the lower end and a solenoid-controlled valve which supplies propane fuel from a supply tank. Propane from the tank is supplied at the top under control of a second, solenoid-controlled valve. The valve controlling the lower supply is closed after ignition at the flame cage. The igniter is economical, practical, and highly reliable.

Ray, W. L.↗

H2O2 space shuttle APU

A cryogenic H2-O2 auxiliary power unit (APU) was developed and successfully demonstrated. It has potential application as a minimum weight alternate to the space shuttle baseline APU because of its (1) low specific propellant consumption and (2) heat sink capabilities that reduce the amount of expendable evaporants. A reference system was designed with the necessary heat exchangers, combustor, turbine-gearbox, valves, and electronic controls to provide 400 shp to two aircraft hydraulic pumps. Development testing was carried out first on the combustor and control valves. This was followed by development of the control subsystem including the controller, the hydrogen and oxygen control valves, the combustor, and a turbine simulator. The complete APU system was hot tested for 10 hr with ambient and cryogenic propellants. Demonstrated at 95 percent of design power was 2.25 lb/hp-hr. At 10 percent design power, specific propellant consumption was 4 lb/hp-hr with space simulated exhaust and 5.2 lb/hp-hr with ambient exhaust. A 10 percent specific propellant consumption improvement is possible with some seal modifications. It was demonstrated that APU power levels could be changed by several hundred horsepower in less than 100 msec without exceeding allowable turbine inlet temperatures or turbine speed.

Source record↗

Compressed air demand-type firefighter's breathing system, volume 1

The commercial availability of lightweight high pressure compressed air vessels has resulted in a lightweight firefighter's breathing apparatus. The improved apparatus, and details of its design and development are described. The apparatus includes a compact harness assembly, a backplate mounted pressure reducer assembly, a lightweight bubble-type facemask with a mask mounted demand breathing regulator. Incorporated in the breathing regulator is exhalation valve, a purge valve and a whistle-type low pressure warning that sounds only during inhalation. The pressure reducer assembly includes two pressure reducers, an automatic transfer valve and a signaling device for the low pressure warning. Twenty systems were fabricated, tested, refined through an alternating development and test sequence, and extensively examined in a field evaluation program. Photographs of the apparatus are included.

Sullivan, J. L.↗

Value contamination avoidance devices

Mechanical redesign methods were used to minimize contamination damage of conventional fluid components and a contamination separator device was developed for long term reusable space vehicles. These were incorporated into an existing 50.8 mm poppet valve and tested for damage tolerance in a full size open loop flow system with gaseous and liquid nitrogen. Cyclic and steady flow conditions were tested with particles of 125 to 420 micrometers aluminum oxide dispersed in the test fluids. Nonflow life tests (100,000 cycles) were made with two valve configurations in gaseous hydrogen. The redesigned valve had an acceptable cycle life and improved tolerance to contamination damage when the primary sealing surfaces were coated with thin coatings of hard plastic (Teflon S and Kynar). Analytical studies and flow testing were completed of four different versions of the separator. overall separation efficiencies in the 55-90% range were measured with these non-optimum configurations.

Endicott, D. L.↗

Development of a Self-contained Heat Rejection Module (SHRM), phase 1

The laboratory prototype test hardware and testing of the Self-Contained Heat Rejection Module are discussed. The purpose of the test was to provide operational and design experience for application to a flight prototype design. It also provided test evaluation of several of the actual components which were to be used in the flight prototype hardware. Several changes were made in the flight prototype design due to these tests including simpler line routing, relocation of remote operated valves to a position upstream of the expansion valves, and shock mounting of the compressor. The concept of heat rejection control by compressor speed reduction was verified and the liquid receiver, accumulator, remote control valves, oil separator and power source were demonstrated as acceptable. A procedure for mode changes between pumped fluid and vapor compression was developed.

Fleming, M. L.↗

Load control system

The load control system developed for the shuttle external structural tests is described. The system consists of a load programming/display module, and a load control module along with the following hydraulic system components: servo valves, dump valves, hydraulic system components, and servo valve manifold blocks. One load programming/display subsystem can support multiple load control subsystem modules.

Grosse, J. C.↗

The development of a positive isolation disconnect

Conceptual design and developmental testing were conducted to determine the feasibility of a highly reliable, positive isolation disconnect (PID) for potential inflight maintenance of Shuttle environmental control/life support system subsystems. The PID design consists of two coupled valves, each capable of fluid isolation through the use of individually operated opposing poppets. An integral level clamping mechanism couples the two valves and locks the bodies together. The coupling lever is locked in position by turning the valve stems that have foolproof caps. The stem shaft has an integral cam that turns inside a yoke to open the poppet to permit fluid flow. Results of 5000 life cycle tests, hydraulic lock test, leakage tests, and pressure drop tests are included.

Rosener, A. A.↗

Gas ion laser construction for electrically isolating the pressure gauge thereof

The valve and the pressure gauge of a gas ion laser were electrically insulated from the laser discharge path by connecting them in series with the cathode of the laser. The laser cathode can be grounded and preferably is a cold cathode although a hot cathode may be used instead. The cold cathode was provided with a central aperture to which was connected both the pressure gauge and the gas pressure reservoir through the valve. This will effectively prevent electric discharges from passing either to the pressure gauge or the valve which would otherwise destroy the pressure gauge.

Wood, C. E.↗

Bifunctional gas-flow regulator

Simple modification converts conventional high-pressure regulator to combination pressure-regulator/shutoff valve. Modification entails adding second diaphragm and pressure compartment. Modified valve is switched between its two functions by external two-position low-pressure valve.

Koch, E. F.↗

Propellant injection for MPD thrusters

The propellant gas for a pulsed self-field MPD thruster must be supplied by a valve which will necessarily be separated from the thruster injectors by some ullage volume. A model and experimental data are presented showing the effect of the ullage volume on the propellant pulse shape, along with a discussion of the proper location for the propellant flow choke point(s). Prospective MPD pulse valves are surveyed and the performance of two solenoid valves, one with a pulse length less than 2 milliseconds, is included. Pulse shape data is presented for a thruster specially modified to reduce the ullage volume.

Jones, R. M.↗

Laser-Doppler velocimetry measurements in a motored IC engine simulator

A measurement technique and experimental results are presented for mean velocity and velocity fluctuations in a motored, axisymmetric engine chamber simulation. Three valve configurations are considered: open orifice, open valve, and operating valve. Measurements of axial and tangential velocity components have been taken at various axial and radial positions for one compression ratio (7:1) and one rpm level (31). The measurements show that the intake stroke (in both two and four stroke operations) result in a recirculating flow with substantial turbulence generation even at the low rpm value. The four-stroke results in an axisymmetric design are novel and especially significant since the ability exists to make comparisons with theoretical, axisymmetric, turbulent results.

Gany, A.↗

Mechanism associated with the Space Shuttle main engine oxidizer valve/duct system anomalous high amplitude discrete acoustical excitation

Anomalous high frequency pressure fluctuations in the Space Shuttle main engine have been experienced during hot firings. Through diagnostic analysis of hot firing engine data, it was determined that this excitation originated at the main oxidizer valve. The intensity of these fluctuations was such that the main oxidizer valve was partially consumed in fire, experienced fretting, and had seal damage. Delineated in this paper are the associated dynamical phenomena and the methodologies leading toward understanding the excitation mechanism. The results presented demonstrate that the source of the anomalous frequencies was suppressed by a simple fix and all main oxidizer valve damage was terminated.

Schutzenhofer, L. A.↗

Space storable propulsion components development

The current development status of components to control the flow of propellants (liquid fluorine and hydrazine) in a demonstration space storable propulsion system is discussed. The criteria which determined the designs for the pressure regulator, explosive-actuated valves, propellant shutoff valve, latching solenoid-actuated valve and propellant filter are presented. The test philosophy that was followed during component development is outlined. The results from compatibility demonstrations for reusable connectors, flange seals, and CRES/Ti-6Al4V transition tubes and the evaluations of processes for welding (hand-held TIG, automated TIG, and EB), cleaning for fluorine service, and decontamination after fluorine exposure are described.

Hagler, R., Jr.↗

Control system development for an organic Rankine cycle engine

The development of a control logic to govern the toluene throttle valve and verify the stability of the speed control approach for multiple engines connected to a 1 MWe point focus solar generator installation for distributed applications is presented. The toluene is is pumped by booster and main feed pumps through a regenerator to the parabolic focus receiver, with the flow rate controlled by a valve to remain at critical level of 4.1 MPa. The valve changes the inlet pressure at the turbine nozzle block. Each concentrator would produce 76 kWth and 20 kWe. Dynamic variables in the logic account for insolation variation, fluid temperature, ac grid voltage, the thermal dynamics of the regenerator, and variations in the head supplied by the feed pump. Separate analyses are presented for the turbine shaft speed and toluene loop dynamics. The resulting logic is considered preliminary and suitable only in full insolation conditions. Extension of the model to nonlinear perturbations is indicated.

Bergthold, F. M., Jr.↗

Compact Claude cycle refrigerator for laboratory use

A Claude cycle refrigerator with a three stage reciprocating expansion engine is described. Instead of a cam mechanism, valves are driven directly by magnetic solenoids operated by means of a micro processor control system. A swash plate mechanism is used to convert reciprocating motion of the expander pistons to rotary motion. A refrigeration capacity of 8 watts was achieved at 4.5 K with the operating pressure of 1.1 MPa and flow rate of 2.4 g/sec.. An effect of overintake operation was studied. Experimental results show that the efficiency of the expander has a peak point in the region of overintake operation with constant cycle speed, which agrees with theoretical results. The electrically controlled valve system is useful to vary the valve timing to achieve an optimum condition of operation.

Hiersaki, Y.↗

Air modulation apparatus

An air modulation apparatus, such as for use in modulating cooling air to the turbine section of a gas turbine engine is described. The apparatus includes valve means disposed around an annular conduit, such as a nozzle, in the engine cooling air circuit. The valve means, when in a closed position, blocks a portion of the conduit, and thus reduces the amount and increases the velocity of cooling air flowing through the nozzle. The apparatus also includes actuation means, which can operate in response to predetermined engine conditions, for enabling opening and closing of the valve means.

Lenahan, D. T.↗