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At least 865 records · Page 48

Ultrasonic Monitor To Determine Crack-Opening Load

New ultrasonic monitor to determine crack-opening load in compact tension specimen uses transducers to pass acoustic wave across crack region. Definite improvement in signal-to-noise ratio. Process possesses substantial immunity from noise caused by operation of load frame and associated parts. In addition to applications for aerospace community, this monitor and concept clearly have general utility in testing of materials and potentially in nondestructive evaluation of solid parts.

Yost, William T.↗

Noncontact Ultrasonic Vibration Of Weld Puddles

Proposed ultrasonic stimulator vibrates weld puddle without making contact. Vibration breaks up large grain clumps in solidifying puddle, creating more uniform, fine-grain microstructure. Resulting weld joint less susceptible to hot cracking and other stress-related forms of degradation.

Gilbert, Jeffrey L.↗

Atomized Water As Couplant For Ultrasonic Inspection

Simple technique makes possible to use demineralized water as coupling fluid for manual-scan ultrasonic inspection of convex objects. Fine mist of demineralized water sprayed onto part to be inspected, by use of simple pump spray bottle equipped with atomizing nozzle. As transducer scans across surface, droplets feed film of water under transducer. Excess water runs off part. Inspected areas then distinguished visually from uninspected areas by absence or presence of droplets, respectively.

Bouvier, Carl G.↗

Generic system components of the Thiokol ultrasonic RSRM case-to-insulation bondline inspection system

Qualification testing of the Ultrasonic Redesigned Solid Rocket Motor Bondline Inspection Systems (URBIS) was conducted at the Thiokol Nondestructive Evaluation Test Facility M337A and at the Rotation Process Storage Facility at Kennedy Space Center. The test was performed on portions of the URBIS that are generic to redesigned solid rocket motor case-to-insulation bondline inspections. Testing began on Feb. 13, 1989 and was completed on May 26, 1989. The main purpose of the test was to verify that each URBIS performed to the manufacturer's specifications in the same manner and to make any procedural changes necessary for specific redesigned solid rocket motor inspections. All five URBISs passed every stage of the qualification test. Each URBIS is now qualified for use on redesigned solid rocket motors. Verifying the fact that each URBIS obtains and analyzes data in a similar fashion has eliminated concerns about variations in data between the five systems. The following recommendations were made as a result of this test: (1) each URBIS should be located within a stable environment; (2) an electronic preventative maintenance program should be established for each URBIS; (3) when the URBIS is being utilized to perform transducer analysis, the URBIS equipment setting should match the equipment setting noted on the manufacturer-supplied transducer certification sheet; and (4) optimum scan velocities for each inspection technique (clevis, capture feature, pinhole and membrane) should be determined through further testing.

Cook, M.↗

Qualification of the RSRM field joint CF case-to-insulation bondline inspection using the Thiokol Corporation ultrasonic RSRM bondline inspection system

Qualification testing of Combustion Engineering's AMDATA Intraspect/98 Data Acquisition and Imaging System that applies to the redesigned solid rocket motor field joint capture feature case-to-insulation bondline inspection was performed. Testing was performed at M-111, the Thiokol Corp. Inert Parts Preparation Building. The purpose of the inspection was to verify the integrity of the capture feature area case-to-insulation bondline. The capture feature scanner was calibrated over an intentional 1.0 to 1.0 in. case-to-insulation unbond. The capture feature scanner was then used to scan 60 deg of a capture feature field joint. Calibration of the capture feature scanner was then rechecked over the intentional unbond to ensure that the calibration settings did not change during the case scan. This procedure was successfully performed five times to qualify the unbond detection capability of the capture feature scanner. The capture feature scanner qualified in this test contains many points of mechanical instability that can affect the overall ultrasonic signal response. A new generation scanner, designated the sigma scanner, should be implemented to replace the current configuration scanner. The sigma scanner eliminates the unstable connection points of the current scanner and has additional inspection capabilities.

Cook, M.↗

Enhanced ultrasonic attenuation of Tl-Ca-Ba-Cu-O at the superconducting transition

Temperature-dependent ultrasonic attenuation measurements have been performed on polycrystalline samples of Tl-Ca-Ba-Cu-O at various frequencies. An attenuation anomaly was observed close to the superconducting transition temperature T(c) (103 K) whose temperature position was frequency-independent. The attenuation decreased exponentially with temperature in the superconducting state for both transverse and longitudinal waves. It was also found that the temperature-dependent sound velocity showed a slope change around T(c).

Sun, K. J.↗

Ultrasonic Device Monitors Fullness Of The Bladder

Ultrasonic device monitors fullness of bladder is self-contained, lightweight, portable, powered by battery, and tailored for specific patient through software modified as patient's behavior changes. Essentially quantifies amount of urine in bladder by measuring relative distension of bladder and gives suitable alarm telling patient to eliminate. Intended for use in training people who are incontinent and cannot identify when elimination necessary.

Heyman, Joseph S.↗

Physical interpretation and application of principles of ultrasonic nondestructive evaluation of high-performance materials

An ultrasonic measurement system employed in the experimental interrogation of the anisotropic properties (through the measurement of the elastic stiffness constants) of the uniaxial graphite-epoxy composites is presented. The continuing effort for the development of improved visualization techniques for physical parameters is discussed. The background is set for the understanding and visualization of the relationship between the phase and energy/group velocity for propagation in high-performance anisotropic materials by investigating the general requirements imposed by the classical wave equation. The consequences are considered when the physical parameters of the anisotropic material are inserted into the classical wave equation by a linear elastic model. The relationship is described between the phase velocity and the energy/group velocity three dimensional surfaces through graphical techniques.

Miller, James G.↗

Ultrasonic correlator versus signal averager as a signal to noise enhancement instrument

Ultrasonic inspection of thick and attenuating materials is hampered by the reduce amplitudes of the propagated waves to a degree that the noise is too high to enable meaningful interpretation of the data. In order to overcome the low signal to noise ratio (S/N), a correlation technique has been developed. In this method, a continuous pseudo-random pattern generated digitally is transmitted and detected by piezoelectric transducers. A correlation is performed in the instrument between the received signal and a variable delayed image of the transmitted one. The result is shown to be proportional to the impulse response of the investigated material, analogous to a signal received from a pulsed system, with an improved S/N ratio. The degree of S/N enhancement depends on the sweep rate. The correlator is described, and it is compared to the method of enhancing S/N ratio by averaging the signals. The similarities and differences between the two are highlighted and the potential advantage of the correlator system is explained.

Kishoni, Doron↗

Early focus development effort, ultrasonic inspection of fixed housing metal-to-adhesive bondline

An ultrasonic technique was developed for the fixed housing metal-to-adhesive bondline that will support the Flight 15 time frame and subsequent motors. The technique has the capability to detect a 1.0 inch diameter unbond with a 90 percent probability of detection (POD) at a 95 percent confidence level. The technique and support equipment will perform within the working envelope dictated by a stacked motor configuration.

Hartmann, John K.↗

A preliminary investigation of acousto-ultrasonic NDE of metal matrix composite test specimens

Acousto-ultrasonic (AU) measurements were performed on a series of tensile specimens composed of 8 laminated layers of continuous, SiC fiber reinforced Ti-15-3 matrix. The following subject areas are covered: AU signal analysis; tensile behavior; AU and interrupted tensile tests; AU and thermally cycled specimens; AU and stiffness; and AU and specimen geometry.

Kautz, Harold E.↗

Ultrasonic evaluation of oxidation and reduction effects on the elastic behavior and global microstructure of YBa2Cu3O7-x

Ultrasonic velocity measurement techniques were used to evaluate the effects of oxidation and reduction on the elastic properties, global microstructure and oxygen content of the YBa2Cu3O(7-x) ceramic superconductor for samples ranging from 70 to 90 pct. of theoretical density. Bulk density, velocity, and elastic modulus generally increased with increasing oxygen content upon oxidation, and this behavior was reversible. Velocity image patterns were similar after oxidation and reduction treatments for a 90 pct. dense sample, although the velocity value at any given point on the sample was changed following the treatments. The unchanging pattern correlated with destructive measurements showing that the spatial pore distribution (fraction and size) was not measurably altered after the treatments. Changes in superconducting behavior, crystal structure, and grain structure were observed consistent with changes in oxygen content.

Roth, Don J.↗

Ultrasonic pulsed phase locked loop interferometer for bolt load measurements

The pulsed phase-locked-loop bolt monitor (P2L2) that uses ultrasonic waves to measure bolt preload with accuracies ranging from 1 to 3 percent (depending on the specific bolt) is described. To remeasure bolt load after installation, a thermal calibration factor compensates for bolt temperature changes, and a standard reference block allows correction for acoustic phase errors due to measurement equipment configuration such as utilization of a different transducer, couplant, or cable. Some examples of critical applications including Space Shuttle landing-gear wheels and NASA wind-tunnel fan blades are discussed.

Allison, S. G.↗

Ultrasonic correlator versus signal averager as a signal to noise enhancement instrument

Ultrasonic inspection of thick and attenuating materials is hampered by the reduced amplitudes of the propagated waves to a degree that the noise is too high to enable meaningful interpretation of the data. In order to overcome the low Signal to Noise (S/N) ratio, a correlation technique has been developed. In this method, a continuous pseudo-random pattern generated digitally is transmitted and detected by piezoelectric transducers. A correlation is performed in the instrument between the received signal and a variable delayed image of the transmitted one. The result is shown to be proportional to the impulse response of the investigated material, analogous to a signal received from a pulsed system, with an improved S/N ratio. The degree of S/N enhancement depends on the sweep rate. This paper describes the correlator, and compares it to the method of enhancing S/N ratio by averaging the signals. The similarities and differences between the two are highlighted and the potential advantage of the correlator system is explained.

Kishoni, Doron↗

Ultrasonic Probe For In Situ Inspection Of Welds

End effector on welding robot contains ultrasonic transducer detecting such flaws as tungsten inclusions and lack of penetration of weld immediately after weld made, while workpiece still mounted; weld reworked in place, if necessary. Mounted on standard arc-welding torch; same length as long gas cup with electrode.

Gilbert, Jeffrey L.↗

Ultrasonic Dynamic Vector Stress Sensor

Stress inferred from measurements in specimens rather than in bonded gauges. Ultrasonic dynamic vector stress sensor (UDVSS) measures changes in dynamic directional stress occurring in material or structure at location touched by device when material or structure put under cyclic load. Includes phase-locked loop, synchronous amplifier, and contact probe. Useful among manufacturers of aerospace and automotive structures for stress testing and evaluation of designs.

Heyman, Joseph S.↗

Detecting Lamb waves with broad-band acousto-ultrasonic signals in composite structures

Lamb waves can be produced and detected in ceramic matrix composites (CMC) and metal matrix composites (MMC) plates using the acousto-ultrasonic configuration employing broadband transducers. Experimental dispersion curves of lowest symmetric and antisymmetric modes behave in a manner analogous to the graphite/polymer theoretical curves. In this study a basis has been established for analyzing Lamb wave velocities for characterizing composite plates. Lamb wave dispersion curves and group velocities were correlated with variations in axial stiffness and shear stiffness in MMC and CMC. For CMC, interfacial shear strength was also correlated with the first antisymmetric Lamb mode.

Kautz, Harold E.↗

Ultrasonic nondestructive characterization of composites with 3-dimensional architectures

The development and implementation of advanced composite material systems and their associated technologies are critical for success in the highly competitive world aerospace market. Acceptance of advance production methods and field support of structures made with these new materials require the development of quantitative, cost-effective, inspection methods. The results of quantitative ultrasonic through-transmission imaging of composites with complex three-dimensional architecture using phase-insensitive and phase-sensitive techniques are presented.

Miller, James G.↗