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At least 865 records · Page 48

Correlation approach for quality assurance of additive manufactured parts based on optical metrology

Surface topography and surface finish are two significant factors for evaluating the quality of products in additive manufacturing (AM). AM parts are fabricated layer by layer, which is quite different from traditional formative or subtractive methods. Despite rapid progress in additive manufacturing and associated optical metrology for quality control and in-situ monitoring, limited research has been conducted to investigate the reliability of 3D surface measurement data. The surface topologies scanned by multiple optical systems demonstrated significant differences due to varying sampling mechanisms, resolutions, system noises, etc. The 3D datasets should be trustworthy in order to extract parameters for quality assurance or feedback control from 3D surface measurements. In this paper, we set up new standards to evaluate the reliability of 3D surface measurement data and analyze the variation in the topographical profile. In this study, two non-contact optical methods based on Focus Variation Microscopy (FVM) and Structured Light System (SLS) were adopted to measure the surface topography of the target components. The two optical metrology systems generated two entirely different point cloud datasets. Statistical methods were applied to test the difference between the data obtained from the two systems. By using a data analytics approach for comparison, it was found that the surface roughness estimated from the point cloud data sets of FVM and SLS has no significant difference, though the point cloud data sets were completely different. This paper provides standard validation approach to evaluate the plausibility of metrology data from in-situ real-time surface analysis for process planning of AM.

36 MATERIALS SCIENCE↗

On Soil Moisture Retrieval and Target Decomposition

None given. Paper covers earlier models for determining soil moisture and surface roughness from radar data. It covers problems with other models, how the data can be thrown off, and possible solutions to remedy those calculations.

soil↗

Influence of Ice Particle Surface Roughening on the Global Cloud Radiative Effect

Ice clouds influence the climate system by changing the radiation budget and large-scale circulation. Therefore, climate models need to have an accurate representation of ice clouds and their radiative effects. In this paper, new broadband parameterizations for ice cloud bulk scattering properties are developed for severely roughened ice particles. The parameterizations are based on a general habit mixture that includes nine habits (droxtals, hollow/solid columns, plates, solid/hollow bullet rosettes, aggregate of solid columns, and small/large aggregates of plates). The scattering properties for these individual habits incorporate recent advances in light-scattering computations. The influence of ice particle surface roughness on the ice cloud radiative effect is determined through simulations with the Fu-Liou and the GCM version of the Rapid Radiative Transfer Model (RRTMG) codes and the National Center for Atmospheric Research Community Atmosphere Model (CAM, version 5.1). The differences in shortwave (SW) and longwave (LW) radiative effect at both the top of the atmosphere and the surface are determined for smooth and severely roughened ice particles. While the influence of particle roughening on the single-scattering properties is negligible in the LW, the results indicate that ice crystal roughness can change the SW forcing locally by more than 10 W m(exp −2) over a range of effective diameters. The global-averaged SW cloud radiative effect due to ice particle surface roughness is estimated to be roughly 1-2 W m(exp −2). The CAM results indicate that ice particle roughening can result in a large regional SW radiative effect and a small but nonnegligible increase in the global LW cloud radiative effect.

clouds↗

Recent Developments in Revealing the Impact of Complex Metal Oxide Reconstruction on Catalysis

Surface reconstruction of complex metal oxides refers to the alterations of the topmost catalyst surface, relative to the bulk structure, following exposure to pretreatment or reaction conditions during heterogeneous catalysis. (1) This structural and electronic transformation may involve (1) changes of the exposed crystallographic facets, (2) changes in chemical composition, such as the enrichment of specific elements, and, (3) morphological variations, including surface roughness and defects (Scheme 1). Beyond relaxation, surface reconstruction here also encompasses disruptions to the periodicity of the sublayers and changes to its stoichiometry. This change significantly influences the chemical properties of the catalyst surface, such as redox sites, (2) acid/base pairs, hydroxyl groups, (3) and surface defects. Surface reconstruction occurs due to the thermodynamic drive to lower the surface energy of the catalyst under the surrounding environment (e.g., temperature, chemical potential of species present). In addition to the treatment or reaction conditions, the extent of reconstruction also depends on the elements in the metal oxide structure. For instance, annealing ABO 3 perovskites (SrTiO 3 , BaTiO 3 , and BaZrO 3 ) at high temperatures (500 °C) in O 2 has a very different impact on the A/B ratio at the surface (ranging from 0.9 to 2.5), depending on the identity of A and B. (4) Metal oxide surface reconstruction under an electric field and exposure to acidic and alkaline media has recently gained increased attention in electrocatalysis, such as in the oxygen evolution reaction (OER); (5,6) however, in this Viewpoint we focus on the impact of surface reconstruction on thermal catalysis, a critical enduring research theme with ongoing challenges. Here, we start showcasing approaches to characterize surface reconstruction at the topmost surface layer, such as low-energy ion scattering (LEIS), discussing advantages and limitations. Next, we connect characterization of surface reconstruction to site-specific kinetic analysis, enabled via steady-state isotopic transient kinetic analysis (SSITKA), and we express our viewpoint on building structure–performance relationships by deeply understanding reconstructed surfaces. Later, we comment on the potential of tuning surface reconstruction to enhance catalytic performance. Finally, we explore the interplay between surface reconstruction and the “intelligent behavior”.

alcohol conversion↗

High resolution X-ray scattering measurements for Advanced X-ray Astrophysics Facility /AXAF/

The Advanced X-ray Astrophysics Facility (AXAF) is to be an orbiting X-ray observatory with high resolution imaging capabilities. Specific goals of 0.5 arcsecond resolution, and an encircled energy of 60% within a 1.0 arcsecond diameter circle at 2.5 keV have been established for AXAF. Imaging X-ray optics are primarily limited by scattering of the X-rays from the mirror surfaces. To ensure that the AXAF goals can be met, comprehensive X-ray scattering measurements are being conducted on a large number of flat samples. Sub-arcsecond resolution is achieved in these measurements through use of the MSFC 1000 ft X-ray calibration facility and a high spatial resolution X-ray detector. Flats of various materials, various coatings, and a range of rms surface roughness are being evaluated. Direct evaluation of surface microroughness is also provided by a variety of optical and non-optical means. This paper describes the scattering measurement program, the instrumentation used to obtain the measurements and preliminary results of measurements on several of the sample flats.

Zombeck, M. V.↗

Remote sensing of soil moisture - Recent advances

Recent advancements in microwave remote sensing of soil moisture include a method for estimating the dependence of the soil dielectric constant on its texture, the use of a percent of field capacity to express soil moisture magnitudes independently of soil texture, methods of estimating soil moisture sampling depth, and models for describing the effect of surface roughness on microwave response in terms of surface height variance and horizontal correlation length, as well as the verification of radiative transfer model predictions of microwave emission from soils and methods for the estimation of vegetation effects on the microwave response to soil moisture. Such researches have demonstrated that it is possible to remotely sense soil moisture in the 0-5 cm soil surface layer, and simulation studies have indicated how remotely sensed surface soil moisture may be used to estimate evapotranspiration rates and root-zone soil moisture.

Schmugge, T. J.↗

Interactions between volume and surface EM waves in layered structures

Using light scattering spectroscopy, the interaction of Surface Plasmon Polariton SPP in silver films on a glass substrate is with the incident radiation and with optical phonons of an external medium in contact with the film. The mean free path and the field strength of SPP are determined. The same SPP plays an important role in light emitting tunnel junctions (LETJ) in which an electrical current is converted into Volume Electromagnetic Wave VEW. The efficiency of light emission from LETJ through a prism coupler rather than through surface roughness is discussed. The coupling between phonon surface polaritons (PhSP) and optical guided waves (OGW) in thin films of GaP is also examined.

Ushioda, S.↗

Investigation of SIR-B images for lithologic mapping

It is immediately apparent from the examination of almost any synthetic aperture radar (SAR) data that the radar return is primarily a function of the topographic relief. Yet radar reflectance is dependent on both surface roughness and the dielectric constant of the surface material. These two parameters can in many cases be related to lithologic units. Thus, if the first-order terrain effects due to topographic relief could (in essence) be removed from the radar image, the SAR data might well be used for lithologic discrimination. Such an approach is evaluated. Landsat Thematic Mapper data along with ground truth are used to define training cells that characterize the various lithologic units in the area. By aggregating the radar data for these cells, curves of radar reflectance versus local incidence are estimated. The curves are then used to classify the test area. The results are compared with lithologic classification based upon multi-spectral (visible and infrared) data.

Parr, J. T.↗

Estimation of soil moisture from diurnal surface temperature observations

A coupled heat and moisture balance model was used to determine the thermal inertia of a grass covered top soil under different meteorological conditions. Relations between thermal inertia and soil moisture were established using the De Vries models for thermal conductivity and heat capacity to relate soil moisture and thermal inertia as a function of soil type. A sensitivity study of the surface roughness length and thermal inertia on diurnal surface temperature shows the necessity of focusing on the night time surface temperature rather than on the day time surface temperature, in order to estimate the soil moisture content of the top soil.

Vandegriend, A. A.↗

A scattering model for perfectly conducting random surfaces. I - Model development. II - Range of validity

The surface current on a perfectly conducting randomly rough surface is estimated by solving iteratively a standard integral equation, and the estimate is then used to compute the far-zone scattered fields and the backscattering coefficients for vertical, horizontal and cross polarizations. The model developed here yields a simple backscattering coefficient expression in terms of the surface parameters. The expression reduces analytically to the Kirchhoff and the first-order small-perturbation model in the high- and low-frequency regions, respectively. The range of validity of the model is determined.

Fung, A. K.↗

The influence of atmospheric stratification on scatterometer winds

Scatterometers measure surface roughness which is empirically related either to surface stress or to the equivalent neutral stability wind. The importance of atmospheric stability effects for the analysis of these data is studied. For low wind speeds and neutral to slightly stable conditions, neutral stability wind is quite sensitive to stability. A variational analysis procedure for the scatterometer data, which adjusts both the near-surface velocity and temperature, is developed. In simulation tests, temperature analysis increments are found to be small. Also, the differences in the wind analyses due to differences in the temperature background field are small. However, if stability effects are not accounted for, there will be small systematic errors in the wind analysis.

Hoffman, Ross N.↗

Air-sea fluxes and surface layer turbulence around a sea surface temperature front

The observed effects of sharp changes in sea surface temperature (SST) on the air-sea fluxes, surface roughness, and the turbulence structure in the surface layer and the marine atmospheric boundary layer are discussed. In situ flux and turbulence observations were carried out from three aircraft and two ships within the FASINEX framework. Three other aircraft used remote sensors to measure waves, microwave backscatter, and lidar signatures of cloud tops. Descriptions of the techniques, intercomparison of aircraft and ship flux data, and use of different methods for analyzing the fluxes from the aircraft data are described. Changing synoptic weather on three successive days yielded cases of wind direction both approximately parallel and perpendicular to a surface temperature front. For the wind perpendicular to the front, wind over both cold-to-warm and warm-to-cold surface temperatures occurred. Model results consistent with the observations suggest that an internal boundary layer forms at the SST.

Friehe, C. A.↗

Proof Test Diagrams for a Lithia-Alumina-Silica Glass-Ceramic

The glass-ceramic (Zerodur, Schott Glaswerke, Mainz, Germany) contains 70% to 78% by weight crystalline phase of high-quartz structure with a mean crystal size of 50-55 nm. The vitreous phase has a positive thermal expansion coefficient which is practically balanced by the negative coefficient of the crystalline phase. This results in a material which can maintain longitudinal stability during thermal cycling. This was one of the reasons for its choice as the material for the grazing incidence mirrors for the Chandra X-Ray Facility. Brittle materials such as glass and glass-ceramics which exhibit slow crack growth and subsequent fast fracture to failure exhibit a time dependence in strength. The decrease in strength for a constant applied load is known as static fatigue. In many cases, environment plays a major role in the material lifetime. It has been shown for silicate glasses that crack velocity will increase as the amount of water vapor in the environment surface finish and rate of loading. A rough surface finish leads to a lower tensile strength than for an optically polished surface. The strength of glass is observed in general to increase with increasing load rate. This phenomena is known as dynamic fatigue. This was observed for Zerodur by Tucker and Gent and Tucker in previous dynamic fatigue studies, in which lifetimes were obtained. All of the above named factors need to be considered when glass is to be used in load bearing applications.

Tucker, Dennis S.↗

Comparison of Observed Surface Temperatures of 4 Vesta to the KRC Thermal Model

In this work, we will compare ob-served temperatures of the surface of Vesta using data acquired by the Dawn [1] Visible and Infrared Map-ping Spectrometer (VIR-MS) [2] during the approach phase to model results from the KRC thermal model. High thermal inertia materials, such as bedrock, resist changes in temperature while temperatures of low thermal inertia material, such as dust, respond quickly to changes in solar insolation. The surface of Vesta is expected to have low to medium thermal inertia values, with the most commonly used value being extremely low at 15 TIU [4]. There are several parameters which affect observed temperatures in addition to thermal inertia: bond albedo, slope, and surface roughness. In addition to these parameters, real surfaces are rarely uniform monoliths that can be described by a single thermal inertia value. Real surfaces are often vertically layered or are mixtures of dust and rock. For Vesta's surface, with temperature extremes ranging from 50 K to 275 K and no atmosphere, even a uniform monolithic surface may have non-uniform thermal inertia due to temperature dependent thermal conductivity.

Titus, T. N.↗

Radar-aeolian roughness project

The objective is to establish an empirical relationship between measurements of radar, aeolian, and surface roughness on a variety of natural surfaces and to understand the underlying physical causes. This relationship will form the basis for developing a predictive equation to derive aeolian roughness from radar backscatter. Results are given from investigations carried out in 1989 on the principal elements of the project, with separate sections on field studies, radar data analysis, laboratory simulations, and development of theory for planetary applications.

Greeley, Ronald↗