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All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Production of high oil, transgene free Camelina sativa plants through genome editing

The objective of this project was to develop a Camelina sativa feedstock with significantly increased seed yield and oil content to maximize oil yields per acre. Camelina is an oilseed crop with high potential as a bioenergy feedstock due to its high oil content, low inputs for cultivation, frost tolerance, and short growth cycle (80-110 days). To accelerate market entry, a next generation technology was used to develop GMO free plants to provide an expedited path through regulatory approval. This is anticipated to significantly decrease the time and thus the costs of commercialization of these lines. For this program current Camelina lines were considered to yield, on average, 1500 lbs of seed per acre and possess a seed oil content of 40%. The program had two oil production benchmarks: (1) increase production of seed to 2500 lbs/acre with seed containing 45% oil, and (2) increase production of seed to 3500 lbs/acre with seed containing 60% oil. Hitting the first benchmark would significantly expand the potential of Camelina as a crop and would provide the profitability necessary to incent farmers to grow Camelina, resulting in the production of renewable feedstock for the biobased energy and chemical industries. The second benchmark (3500 lbs seed/acre with 60% oil content) would have a huge impact on the availability of renewable Camelina oil for the biodiesel and aviation fuel markets. The accomplishments of this program demonstrated that genome editing of multiple targets in Camelina is technically feasible, despite the complexity of the Camelina genome. It also demonstrated that it is possible to increase seed yield while maintaining seed oil content using genome editing. Genome edited lines achieving up to a 40% increase in seed yield were demonstrated in greenhouse growth studies. In separate experiments, the program also achieved increases of up to 38% in the seed oil content of individual seeds. This increased seed oil content was, however, often accompanied by a decrease in seed yield. These observations demonstrate that carbon flow in Camelina can be significantly shifted to seed oil production but that additional research is necessary to concurrently increase/or maintain seed yield. Yield10 plans to continue to build on these results after the BETO program. During the course of this program, Yield10 also demonstrated that lines with single edits, as well as lines with multiple edits, generated using genome editing technology can be designated as non-regulated by USDA-APHIS through their “Am I Regulated?” process. Two separate “Am I Regulated?” letters were submitted to USDA-APHIS and edited Camelina lines described in the letters were deemed non-regulated by the agency demonstrating a reduced regulatory path. The technology developed in this program contributes to the overall understanding of seed oil biosynthesis in oilseed crops and how seed yield and seed oil content can be improved using genome editing techniques. The technology is thus also relevant to increasing seed and oil yield in related oilseed crops, such as canola.

09 BIOMASS FUELS↗
DOE OSTI2019

Performance Assurance Planning: Continuous Design-Level Performance of Each Energy Conservation Measure in a Utility Energy Service Contract is Fundamental to Achieving Projected Results

An energy savings performance contract energy sales agreement (ESPC ESA) is a project structure, similar to a power purchase agreement, that uses the multiyear ESPC authority to implement renewable energy projects (referred to as ESA energy conservation measures [ECMs]) on federal buildings or land. The ESA ECM is initially privately owned for tax-incentive purposes, and the federal agency purchases the electricity it produces. An ESPC ESA is one of the most cost-effective methods for implementing on-site distributed energy projects at civilian federal agency sites.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2019

ComEd – LBNL ‘Beyond Widgets’ Project Automated Shading Integrated with Lighting and HVAC Controls: System Program Manual

This program manual contains detailed technical information for developing an incentive program for automated shading integrated with lighting and HVAC controls. The manual was developed by Lawrence Berkeley National Laboratory, in collaboration with ComEd as a partner in the ‘Beyond Widgets’ project funded by the U.S. Department of Energy Building Technologies Office.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2019

Challenges and Recommended Policies for Simultaneous Global Implementation of Low-GWP Refrigerants and High Efficiency in Room Air Conditioners

Increasing incomes, electrification, and urbanization—as well as a warming world—are driving up the global stock of air conditioners (ACs), particularly in emerging economies with hot climates. AC energy consumption is expected to increase substantially as the global stock of room ACs rises to 1.5 billion in 2030 and 2.5 billion in 2050. Hence, improving AC energy efficiency will be critical to reducing AC energy, cost (consumer lifecycle cost, electricity generation cost, etc.), peak load, and emissions impacts. The 2016 Kigali Amendment to the Montreal Protocol offers an opportunity to improve AC energy efficiency in tandem with the phasedown of high global warming potential (GWP) hydrofluorocarbon (HFC) refrigerants. Based on the most recent information, a literature review, and interviews with manufacturers and industry experts, we find the main barriers to deploying high-efficiency ACs include concerns about market demand and cost, which could be mitigated by appropriately improved design of market-transformation programs such as standards and labeling, incentive, and procurement programs. The main barriers to the low-GWP refrigerant transition include the need for timely revision of safety standards and associated costs for capacity-building activities allowing safe use of low-GWP refrigerants in ACs. Policy action and the market transformation can be accelerated by advancing the refrigerant transition and efficiency improvements in parallel.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2019

Thermal Energy Storage for Dispatchable Geothermal Power

Dispatchable generation refers to sources of electricity that can be turned on or off, or can adjust their power output accordingly to an order. Geothermal plants are usually used for base-load power rather than dispatchable power. Flexibility is a challenge for a geothermal plant because the heat source does not naturally respond quickly to changes in demand. The current state-of-the-art approach to address this challenge is to maintain the geothermal fluid flows at relatively steady rates while providing a bypass around the generation equipment as needed. Under part load, some of the geothermal fluid is pumped to the surface, bypasses the generation equipment, and is re-injected to the ground without extracting any useful enthalpy. This approach is robust but necessarily incurs high parasitic power draws at part load due to the constant, full-flow pumping power requirements. There are even more challenges and unknowns for steam and flash geothermal plants, which were the focus for this project. As a process improvement to this existing configuration of a dispatchable geothermal plant, we examined the use of a phase-change thermal-energy storage (TES) unit that will provide some “inertia” against temperature fluctuations. The TES phase change material (PCM) could be in the form of eutectic molten nitrate salts, organic sugar alcohols, or the like based on the required temperature. This configuration allowed the power plant to meet the ramp rate requirements while allowing the geothermal resource to drawn down at the duty-cycle-averaged extraction rate rather than the full-rated-output extraction rate. The project team performed an experimental and computational evaluation of a peak shaving technical approach that used thermal storage to switch between two nominal operating points: full rated power and 50% power. In the initial requirements definition phase, the team decided to examine the PCM/TES-enhanced geothermal plant in the context of a 40-MW two-stage flash plant operating in mid-Southern California. Steady-state process simulations were used to understand the equipment sizing and the energetics. Dynamic process simulations were used to understand the response rate of the system to changes in requested power output from the utility. The technical approach was also guided by a techno-economic analysis (TEA) and a high-level analysis of the reservoir. Recognizing that performance of the thermal storage was a key risk element, high-fidelity finite-element simulations of the PCM-TES heat exchanger were performed to better understand its performance and temporal response. These simulations were validated with a subscale PCM-TES experimental apparatus that mimicked the geometry of the full-scale system. The key outcomes of this Phase I project were that: 1) the PCM-TES heat exchanger met the target for gravimetric energy storage density, 2) the dispatchable geothermal plant met its target for response rate, 3) the peak shaving approach reduces the number of production wells and does not disturb the wellfield, and 4) the incentives for properly remunerating dispatchable operation were identified.

15 GEOTHERMAL ENERGY↗
DOE OSTI2019

Considerations for the Design of a Gas Transport System for Co-location of Microalgae Cultivation with CO 2 Sources

Co-locating microalgae cultivation facilities with sources of waste CO 2 may present opportunities for cost savings that could benefit the algal biomass industry and industries or utilities that have incentives to manage carbon emissions. However, the cost savings have not been quantified. We compare the cost of utilizing CO 2 from flue gas transported to 405-ha, base-case, open-pond microalgae facilities to the commercial purchase price of CO 2 . Sources of CO 2 include coal- and natural gas-fired power plants and ethanol, ammonia, and cement production plants in the United States. The transport of CO 2 -containing gases to the microalgae cultivation facility requires infrastructure and electricity. This engineering analysis explores the parameters that affect the infrastructure and transport distance over which emitted flue gases can be cost-effectively transported to microalgae cultivation facilities, compared to the cost of commercially purchased CO 2 (i.e., the break-even distance). Parameters that are varied include size of facility pond area, productivity, and daily duration of waste CO 2 emissions that are transported to algae. Under our assumptions and under all cases in this study, cost savings can be achieved by co-locating microalgae facilities near waste CO 2 sources. The break-even distance, which is estimated here to range from under 2 to 80 km, depends primarily on the concentration of CO 2 in flue gas, algae productivity, facility size, and pipeline system design considerations. Greater break-even distances are simulated if electricity cost is minimized, rather than if capital cost is minimized.

09 BIOMASS FUELS↗
DOE OSTI2019

Conversion of Coal Wastes and Coal Plus Other Opportunity Fuel Mixtures, Such as Coal Plus Municipal Solids, to Produce Electricity and/or Liquid Fuels

For the foreseeable future, the Nation’s energy demand will continue to come largely from indigenous fossil energy resources and hydrocarbon fuels. Specifically waste coal plus other opportunity fuels need to be utilized as a feedstock to eliminate a waste stream and optimized to maximize energy yield and cleanly minimize pollutant emissions. Modular equipment is needed for installation in coal preparation locations, military installations, and research park facilities. Thermal decomposition of coal, biomass, and mixed solid waste (MSW) have been shown to reduce a waste stream while providing liquid and gaseous fuel products with low pollutant emissions. However, thermal decomposition processes have several challenges associated with preprocessing biomass and MSW, feeding and conveying material into the reactor, and post processing of syngas to remove undesirable products while upgrading to increase yield of high value products. Increasing total energy output from power plants by utilizing biomass and mixed wastes ultimately lowers energy costs, harmful environmental impacts of emissions, and has significant impacts on the energy security and sustainability of the U.S. economy. Entrained flow gasifiers (EFGs) produce very little CH4 and a wide range of H2/CO ratios (0.5–2.0) but are limited in their ability to effectively feed large biomass or MSW particles into the reactor. A solution to the feeding problems is to use pyrolysis torrefaction (PT) for conversion of waste materials to create a feedstock similar to coal and capable of grinding down and mixing with the coal feed. Mainstream experimentally explored reaction pathways for the conversion of coal waste plus municipal solids (CWPMS) and demonstrated a bench-scale reactor used for torrefaction of the municipal solid waste (MSW) to create a coal-like feed for blending with the coal waste. The material was processed in a pilot-scale EFG to determine product yield and emissions with CWPMS fuels, as well as the ash content and slagging properties of these feedstocks. The PT-EFG system was experimentally validated, where emissions and yield data were used to develop a high-fidelity process model and economic analysis. The following was accomplished in the Phase I: Determined optimal torrefaction process conditions for MSW and biomass through TGA; maximized heating value of fuel while maximizing final mass of torrefied product Demonstrated torrefaction of MSW and biomass feedstocks at 334°C, pulverized to uniform 74 µm particle size, and processed into coal-like feedstocks Demonstrated 8 lb/h pilot-scale EFG using MSW and biomass blends with waste coal; demonstrated 100% biomass in EFG Determined major effects of MSW torrefaction and co-gasifying high-ash coal waste-MSW blends have on pilot-scale EFG Demonstrated blending low-ash, low-sulfur torrefied biomass with high-ash waste bituminous and anthracite refuse coals generates a higher quality syngas compared to syngas from high-ash waste coals Demonstrated a high carbon conversion (> 99.5%) and syngas with 29.47% H2 content, and 0% CH4 content; greater water–gas shift occurs in EFG than predicted by equilibrium ASPEN Plus model Blended lower-ash, high-alkali biomass MSW to lower slag viscosities of the high-ash coal refuse sufficiently for better slag flow compared to feeding the high-ash coal Used low-sulfur biomass to greatly reduce the EFG syngas H2S concentrations and produce non-leachable slag and quench water with very little organic and trace metal contamination Developed a process model and TEA showing the modular PT EFG is cost competitive to existing power plants with the advantage of using low- or negative-value feedstocks such as waste coal stockpiles and non-landfilled MSW; providing a large incentive to implement an economical PT-EFG process

30 DIRECT ENERGY CONVERSION↗
DOE OSTI2019

Accelerate Performance (Final Technical Report)

Encouraging commercial building owners to set measurable energy goals before design begins can drive design and contractor teams to develop innovative energy efficiency solutions within conventional building budgets. A federal building owner piloted this technique and created a large-scale zero-energy office building on a budget comparable to local market construction rates. The successes and lessons learned from this performance-based project formed the basis of Accelerate Performance, an expanded program using utilities as the primary outreach channel to replicate the approach. Four utilities partnered with Slipstream, a not-for-profit program implementer, to develop pilot incentive offerings to focus building owners on the whole building rather than on individual building components and systems. The original performance-based procurement process and its successful implementation in a federal building project informed all these efforts. The experiences and lessons learned in different new construction markets led to further process adaptations as well as the development of templates and tools to streamline outreach and technical support efforts. The approach can be adapted to utility new construction programs and is a powerful tool for engaging many building owners early in the project planning process as they make critical energy decisions that impact the performance of the building. The approach has led to real energy savings in building projects by encouraging cost-effective, low-risk, and creative design solutions. The performance-based approach was tested in a variety of applications including different building types and owner types, with many owners adopting performance-based procurement techniques, some with variations, but all maintaining the same core principles. Over the course of the project, nearly 100 building projects were impacted and additional projects will continue to be supported through ongoing program offerings with three leading utilities.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗
DOE OSTI2019

CSP Systems Analysis - Final Project Report

The CSP Systems Analysis project was a three-year effort supporting the Concentrating Solar Power (CSP) Subprogram within the Solar Energy Technologies Office of the U.S. Department of Energy (DOE). The goal of the CSP Systems Analysis project was to provide timely and accurate CSP cost data to the DOE and predict performance and cost for emerging technologies that may impact research directions and industry investment. The project consisted of six, mostly independent tasks. Major accomplishments over the three-year period of performance were as follows. The NREL team maintained current cost estimates for CSP technologies by annual updates to the cost input parameters within NREL's System Advisor Model (SAM). SAM is a performance and cost simulation software that includes technology models for the primary CSP technologies. During the period from 2016 to 2018, the estimated cost within SAM's default CSP molten-salt power tower technology dropped from 13.0 to 11.1 cent/kWh (real dollars without incentives). Power cycle models for the supercritical carbon dioxide (sCO2) Brayton Cycle were developed and made an option within SAM's molten-salt power tower model. These models were subsequently used to evaluate the cost reduction potential of alternative salts. The partial-cooling model was found to provide the greatest cost-reduction potential due to its combination of efficiency and temperature differential across the turbine and thermal energy storage (TES) system. These studies were documented in two journal articles. NREL's optical modeling software SolTrace and SolarPILOT were made more versatile and released as open-source software to the CSP community. These tools help researchers and developers to model and optimize the optical performance of CSP collector systems. The new features were highlighted in a recorded webinar that can be accessed from the NREL SAM website. New models for solar-thermal systems, that is, applications for solar industrial process heat, were developed, validated, and installed within SAM. The analysis includes a 2018 review of linear collectors in the market that are tailored for solar process heat applications. In 2018 the NREL team also developed an annual simulation for a direct steam generation system integrated with a latent-heat TES system. This analysis was submitted for journal publication. The NREL team continued to support the exchange of information and development of CSP guidelines within the international CSP community of SolarPACES. Much of the work under this project was presented at SolarPACES, including the development of a modeling checklist to help CSP stakeholders standardize the models used for estimating CSP performance and cost. The CSP Systems Analysis project also supported DOE requests for tracking and reporting programmatic targets for the CSP Subprogram.

14 SOLAR ENERGY↗
DOE OSTI2019

Advanced Solar and Load Forecasting Incorporating HD Sky Imaging: BNL Phase II Activities (Final Report)

Over the last ten years, lower costs and government incentives for rooftop and utility scale solar photovoltaic (PV) systems have led to a rapid growth in the amount of power generated from this renewable energy source. For example, the cumulative PV generating capacity of 1,160 MW in New York State at the end of 2018 represents a growth of more than 4,000% over the past seven years and almost 400% over the past five years. But increased dependence on this inherently variable energy source introduces the need to anticipate, i.e., forecast, changes in energy production and manage them appropriately. Utilities and grid operators can then use this forecast information to balance changes and maintain stability of the electric grid by adding additional sources or diverting excess supplies for sale or storage, as needed. Current techniques based on persistence modeling are not accurate enough to provide reliable forecasts. With support from the U.S. Department of Energy’s Solar Energy Technology Office (DOE SETO) and the New York Power Authority (NYPA), Brookhaven National Laboratory (BNL), the National Center for Atmospheric Research (NCAR), and the Electric Power Research Institute (EPRI) formed a collaborative team to provide reliable forecasting over a range of time intervals. In addition, the forecasting area was scaled up to about 50 km2, a factor of 20 times larger than previously achieved, so that available solar irradiance could be forecast throughout an entire region including both large generating facilities and distributed rooftop solar arrays. In its role, BNL developed a technology for predicting changes in available solar energy from zero to 30 minutes ahead. This “nowcasting” approach uses inexpensive, off-the-shelf, high definition (HD) imagers with custom software to identify and track the movement of approaching clouds and predict their impact on available solar irradiance. The BNL Nowcasting model improves forecasting accuracy by 20 to 50% over current techniques. Forecasting reliability for low clouds (worst case scenario since they move over solar panels more rapidly than high clouds) was calculated to be 95% accurate for forecast periods of five minute ahead. Reliability decreases with longer forecast time intervals and was calculated to be about 80% for 10 minute forecasts, and about 70% for 20 minutes ahead. Clouds were still reliably tracked by the imager network at 60% accuracy for forecast lead times up to about 30 minutes ahead, and this was determined to be the practical nowcasting limit for low clouds in a network of this scale. This work represents the second phase of a multi-phase effort to develop and deploy solar forecasting at a regional scale so that contributions from distributed rooftop solar resources can be forecast along with solar generating facilities, giving utilities and stakeholders an accurate assessment of future energy production. Additional work is planned to operate the forecasting network in an area upstate New York to assess system reliability under diverse meteorological conditions and to monitor system performance over a full range of seasonal variability.

14 SOLAR ENERGY↗
DOE OSTI2012

Role of Alternative Energy Sources: Wind Technology Assessment Brief [Slides]

This peer-reviewed analysis is one of a series of Technology Assessments of power production and evaluates the role of wind power in the future energy portfolio of the U.S. Wind power is evaluated with respect to resource base, growth potential, environmental profile, costs, barriers, risks, and expert opinions. Wind can be an important energy resource for the U.S., but as its contribution to total U.S. electricity generation increases, it will require a significant amount of fossil resources for backup power to maintain grid reliability. Wind power has exhibited significant growth over the last decade, but most of this growth was made possible through financial incentives such as temporary renewable energy tax credits. Technology advances that result in lower project costs and energy storage devices that enable better power reliability remain crucial research and development areas for the long-term integration of wind power.

17 WIND ENERGY↗
DOE OSTI2019

Certification and Rating of Attachments for Fenestration Technologies

In the U.S., windows still represent a significant energy savings opportunity in residential and commercial buildings, and for decades the United States Department of Energy (DOE) has funded fenestration software tools, analysis, studies, and the National Fenestration Rating Council (NFRC). Despite significant developments in window technology and recognition of efficient products, studies conducted by the U.S. Energy Information Administration and Pacific Northwest National Laboratory (PNNL) found that approximately 64% of U.S. homes currently have inefficient windows. Window attachments (interior and exterior blinds, shades, storm windows, awnings, shutters, etc.) can offer a more cost-effective option to improve the energy performance of residential and commercial windows. In previous years, the window attachment industry attempted to work with the NFRC to generate a window attachment rating program, but was unable to access funding or technical resources necessary to address window attachments, which added many levels of complexity on top of NFRC’s scope of windows and glazing. Starting in 2014, the DOE Office of Energy Efficiency and Renewable Energy (EERE) funded the Window Coverings Manufacturing Association (WCMA) to develop the Attachments Energy Rating Council (AERC) along with policies and procedures to deliver an unbiased, credible, comparable, relevant, and cost-effective window attachment energy rating program for the residential and commercial sectors over a four-year period. This project was created because there were no consistent and credible performance rating mechanisms for assessing the energy performance of window attachments. Without a standardized approach, consumers found it difficult to make informed and comparative decisions about the energy performance of window attachments, and utilities faced challenges offering incentives for energy-efficient attachments. The goal of this project was two-fold: to develop procedures to rate and certify the energy performance of window attachments and to create an educational, consumer-facing Certified Products Website (CPW) to help consumers and other stakeholders make more informed window attachments purchasing decisions.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2012

Role of Alternative Energy Sources: Pulverized Coal and Biomass Co-firing Technology Assessment [Slides]

This analysis evaluates the role of coal and biomass co-firing power in the future energy portfolio of the U.S. Coal and biomass co-firing power is evaluated with respect to resource base, growth potential, environmental profile, costs, barriers, risks, and expert opinions. Co-firing is seen as a way of reducing the greenhouse gas emissions of existing coal-fired power plants, but the incorporation of biomass into an existing coal-fired system increases the complexity of feedstock acquisition. Further, the acquisition of biomass has unique GHG burdens that offset, in part, the GHG reductions from the displacement of coal with biomass. Due to the higher feedstock prices of biomass, the co-firing of biomass at a 10 percent share of feedstock energy can increase the cost of electricity by as much as 31 percent. Other risks include regulatory uncertainty; without policies that encourage the use of renewable feedstocks, there is no incentive for producers to invest in co-fired systems.

01 COAL, LIGNITE, AND PEAT↗
DOE OSTI2018

Transactive System: Part I: Theoretical Underpinnings of Payoff Functions, Control Decisions, Information Privacy, and Solution Concepts

The increased penetration of renewable energy has significantly changed the conditions and the operational timing of the electricity grid. More flexible, faster ramping resources are needed to compensate for the uncertainty and variability introduced by renewable energy. Distributed energy resources (DERs) such as distributed generators, energy storage, and controllable loads could help manage the power grid in terms of both economic efficiency and operational reliability. In order to realize the benefits of DERs, coordination and control approaches must be designed to enable seamless integration of DERs into the power grid. Transactive coordination and control is a new approach for DER integration, where individual resources are automated and engaged through market interaction. Transactive approaches use economic signals—prices or incentives—to engage DERs. These economic signals must reflect the true value of the DER contributions, so that they seamlessly and equitably compete for the opportunities that today are only available to grid-owned assets. Value signals must be communicated to the DERs in near-real time, the assets must be imbued with new forms of distributed intelligence and control to take advantage of the opportunities presented by these signals, and they must be capable of negotiating and transacting a range of market-driven energy services. The concepts of transactive energy systems are not new, but build upon evolutionary economic changes in financial and electric power markets. These concepts also recognize the different regional structures of wholesale power markets, electricity delivery markets, retail markets, and vertically integrated service provider markets. Although transactive energy systems are not revolutionary, they will be transformational in their ability to provide flexibility and operational efficiency. A main goal of this research is to establish useful foundation for analysis of transactive energy systems and to facilitate new transactive energy system design with demonstrable guarantees on stability and performance. Specifically, the goals are to (1) establish a theoretical basis for evaluating the performance of different transactive systems, (2) devise tools to address canonical problems that exemplify challenges and scenarios of transactive systems, and (3) provide guidelines for design of future transactive systems. This report, Part 1 of a two part series, advances the above-listed research objectives by reviewing existing transactive systems and identifying a theoretical foundation that integrates payoff functions, control decisions, information privacy, and mathematical solution concepts.

24 POWER TRANSMISSION AND DISTRIBUTION↗
DOE OSTI2019

Expanding the Photovoltaic Supply Chain in the United States: Opportunities and Challenges

Growth in U.S. manufacturing of solar-grade polysilicon, photovoltaic (PV) cells, and PV modules has not kept pace with global growth in these industries, and in some cases has even decreased. As a result, the United States has lost approximately 80% of its global market share in these industries over the past decade. However, projections of strong PV demand growth continuing in the United States and globally—along with significant announced U.S. cell and module plant expansions—suggest that PV could have important near-term impacts on related U.S. manufacturing sectors. This report primarily considers the infrastructure availability in the United States to meet demand for industries upstream of PV manufacturing if all U.S. PV installations were manufactured domestically from domestically sourced materials and components. It does not evaluate economic factors such as cost-competitiveness with other countries, policy incentives, shipping costs, and so forth, which are important factors to evaluate but are outside the scope of this work. Our goal is to delineate the infrastructure challenges and opportunities that upstream U.S. manufacturing sectors could encounter if the U.S. PV manufacturing sector grows. This analysis could be used in future discussions of the feasibility of creating a domestic PV supply chain that relies on domestic sourcing for upstream materials.

14 SOLAR ENERGY↗
DOE OSTI2018

Cost Recovery for Standby and Ancillary Services for Distributed Generation: Considerations for New Mexico

A New Mexico statute allows investor-owned utilities to recover costs of “standby and ancillary services” resulting from distributed generation (DG). In attempting to do so, it is important to recognize both the physical and economic impacts, positive and negative, that distributed generation creates. Distributed generation has different impacts on ancillary and standby services depending on the location, capacity, and production patterns of the systems. Low penetrations of small distributed generation systems will not create significant contingencies for utilities. System impact of fluctuations in DG production may be no larger than normal fluctuations caused by customer demand, such as an air conditioner cycling. Higher penetrations and large DG system may produce noticeable impacts; so magnitude is critical when determining potential additional recoverable utility costs. Understanding DG impact on ancillary services is a relatively new and emerging area of study and as such there are not well-established formulas or protocols. Discretion is required. A hosting capacity analysis can help determine how much DG can be implemented before the impacts become substantive. Standby rates are traditionally used for large industrial generators or combined heat and power systems and threshold system size levels are often used in determining applicability of standby rates. System size thresholds may also be appropriate for standby rates and DG. Relatively small, geographically diverse DG systems are unlikely to create a noticeable coincident outage, so developing a standby charge based on assumed coincidence may not be appropriate. Individual lines and feeders may have considerable excess capacity during coincident outages, or they may be fully utilized and facing upgrades in the near future, which could vary over time. Understanding specific events that create concern for utilities is critical to developing an appropriate rate mechanism (e.g., single residential or community system outage, cascading event, clouds, eclipse). Any modeling or studies of the grid should also recognize the unique situation created when DG is coupled with a smart inverter or storage. These devices change the value proposition and can help mitigate some of the voltage and ramping issues DG can pose for a utility. Utilities can recover their fixed costs in a variety of ways, and some are better suited for DG than others. Beyond charging for standby and ancillary services, other options include fixed customer charges, demand charges, minimum bills, time-of-use rates and updated net energy-metering policies. Studies and analyses of the specific impacts that DG has on the grid should inform utilities’ decision-making process because distributed generation creates both costs and benefits for the grid. Any charge specific to DG customers should be backed up with analysis. At the heart of this conversation is utilities attempting to recover fixed costs. Allowing utilities to indiscriminately recover all stranded fixed costs can negatively affect long-term market efficiency by blunting utility incentives to lower costs and acting as a barrier to entry and exit. The current status of New Mexico’s grid, impending infrastructure updates, and likely customer adoption patterns for DG (backed up by transparent analysis) should remain at the forefront when considering charges for standby and ancillary services. Recognizing that utility regulation is largely a reactive process, it is recommended that applications for DG related standby or ancillary services cost recovery mechanisms be thoroughly reviewed by an experienced economist. If the commission has no such skill set on staff, one might be hired.

24 POWER TRANSMISSION AND DISTRIBUTION↗
DOE OSTI2018

Permanent Magnet Synchronous Motors for Commercial Refrigeration (Final Report)

This report provides background information on various fractional-horsepower electric motor technologies used for evaporator fan applications in commercial refrigeration and summarizes data from a DOE-sponsored evaporator fan motor laboratory and field demonstration project. This report also extrapolates that data to project the potential economic and environmental benefits resulting from upgrading the current installed base of commercial refrigeration evaporator fan motors to permanent magnet synchronous (PMS) motors.Evaporator fan motors used in commercial refrigeration applications are fractional horsepower in size, responsible for moving air across the evaporator coil, and typically run at one speed. Historically, shaded-pole induction motors have been the most commonly used evaporator fan motors in commercial refrigeration equipment and beverage vending machines. These are the simplest and least expensive type of fractional-horsepower motor, with an efficiency of approximately 20%. Electronically commutated (EC) permanent magnet motors, also known as brushless DC motors, were initially commercialized in the late 1980s, and their use in commercial refrigeration applications has increased within the last 10 to 15 years because of economic incentives and regulatory requirements. State-of-the-art EC motors are approximately 66% efficient. Another induction motor type, the permanent split capacitor (PSC) motor, offers a mid-point between shaded-pole and EC motor price and efficiency levels. PSC motors are typically about 29% efficient.A permanent magnet synchronous (PMS) AC motor that can directly use grid-supplied AC current without the need to rectify to DC has recently been commercialized. This new motor exhibits a peak efficiency of 75% and has the potential to significantly reduce the energy consumption of evaporator fan motors in commercial refrigeration equipment. Laboratory evaluation of evaporator fan motor technologies was performed to quantify and compare the performance of shaded-pole, PSC, EC, and PMS evaporator fan motors in a controlled environment, so as to minimize the influence of external factors and anomalies. The laboratory evaluation included dynamometer testing of the fan motors and airflow testing of the motor/fan assemblies. It was found that the 6–12 W PMS motor exhibited a peak efficiency of 75% with a power factor of approximately 0.9 at a power output of 11 W. It was also found that a 38–50 W PMS motor exhibited a peak efficiency of 82% with a power factor of approximately 0.9 at a power output of 35 W.Airflow testing of shaded-pole, PSC, EC, and PMS motor/fan assemblies was performed using an airflow test chamber, which was designed in accordance with ANSI/AMCA Standard 210-16/ASHRAE Standard 51-16, to measure the performance of the subject motor/fan assembly and to determine the incumbent display case system impedance (AMCA 2016). A family of fan curves (static pressure vs airflow rate and electrical power input vs airflow rate) was generated for the 6–12 W PMS motor/fan assemblies with 8-inch fan blades pitched from 17 to 32 degrees. A similar set of curves was generated for the 38–50 W motors paired with 10 and 12-inch blades. Various incumbent motor/fan assemblies were also tested in the laboratory airflow test chamber and their fan curves were generated.Field evaluation of refrigerated display case evaporator fan motors was accomplished by performing side-by-side comparisons of 6–12 W PMS motors to 6–12 W shaded-pole and EC evaporator fan motors. It was found that, on average, a PMS motor consumes 79% less power and draws 82% less current than a shaded pole motor, and on average, 34% less power and 49% less current than an EC motor. In addition, the PMS motor exhibits an average power factor of approximately 0.82, which is on average 40% greater than that of existing evaporator fan motors.Two field test sites were selected to evaluate the performance of the larger 38 to 50 W PMS evaporator fan motors in walk-in cooler/freezer applications. At each supermarket, two walk-in units were selected for investigation: one walk-in dairy cooler and one walk-in freezer. A 61% decrease in fan motor power was measured when retrofitting existing evaporator fan motors with PMS motors in the walk-in cooler. In addition, a 48% decrease in fan motor power was measured when retrofitting existing evaporator fan motors with PMS motors in the walk-in freezer.The culmination of the field evaluation of fan motor technologies was a whole-store retrofit conducted at a supermarket. Pre- and post-retrofit measurement of evaporator fan motor power in medium- and low-temperature refrigerated display cases and walk-in coolers/freezers was performed. Overall for the whole-store retrofit, the current supplied to all monitored evaporator fan motors was reduced by 52%, the real power was reduced by 46% and the apparent power was reduced by 51% following the retrofit of the 262 evaporator fan motors that w

42 ENGINEERING↗
DOE OSTI2019

The use of wholesale market purchases by Western U.S. electric utilities

Load Serving Entities (LSEs) can procure electricity from their owned generation or purchase it on bilateral or centrally organized markets. Electric utility procurement decisions have important implications for resource adequacy, which is gaining attention especially in the Western U.S. However, there is little or no research on trends of utility procurement practices, and the role that wholesale market transactions can have for resource adequacy and other applications. This paper leverages information from the U.S. Department of Energy’s Energy Information Administration, Berkeley Lab’s Resource Planning Portal, and structured interviews with regulatory and utility staff. We find that use of market transactions to meet electric energy needs has been increasing across U.S. LSEs. The reasons for this trend include a general stagnation in building owned resources, a preference towards contracting renewable energy resources to meet RPS targets, and the lower relative cost of wholesale market electricity. Among market transactions across different time scales, short-term transactions were prevalent in Western U.S. LSEs until the 2008 recession, and thereafter declined to about a quarter of total purchases. In contrast, long-term market transactions have become more prevalent and resource planning reports project the share of these transactions in the procurement mix may continue to increase. Results suggest resource adequacy obligations may drive preferences for asset ownership more than a profit incentive. We also recommend improving the planning to procurement connection by reflecting in planning assumptions the operational constraints of market transactions. These results provide insights on key issues in electric utility procurement that could improve overall market efficiency, respond to rapidly changing industry conditions, and identify practices that LSEs and regulators should consider incorporating into their long-term transmission and capacity planning processes.

24 POWER TRANSMISSION AND DISTRIBUTION↗