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At least 865 records · Page 48

Shear strain anomalies in composite beam specimens by moire interferometry

Experimental analyses were performed for determination of in-plane deformations and shear strains in unidirectional and quasi-isotropic graphite-epoxy beams. Forty-eight-ply beams were subjected to five-point and three-point flexure. Whole-field measurements were recorded at load levels from about 20 percent to more than 90 percent of failure loads. Contour maps of U and W displacement fields were obtained by moire interferometry, using reference gratings of 2400 lines/mm. Clearly defined fringes with fringe orders exceeding 1000 were obtained. Whole-field contour maps of shear strains were obtained. Various anomalous effects were detected in the displacement fields. Their analysis indicated excess shear strains in resin-rich zones in regions of shear tractions; free-edge shear strains in quasi-isotropic specimens in regions of normal stresses, and shear stresses associated with cyclic shear compliances of quasi-isotropic laminates in regions of shear tractions. Their contributions could occur independently or in superposition. Qualitative analyses addressed questions of the effect of specimen overhang, nonlinearity, and characteristics of five-point and three-point flexure tests.

Post, D.↗

Effect of fiber and matrix maximum strain on the energy absorption of composite materials

Static crushing tests were conducted on graphite composite tubes to examine the influence of fiber and matrix maximum strain at failure on the energy absorption capability of graphite reinforced composite material. Fiber and matrix maximum strain at failure were determined to significantly effect energy absorption. The higher strain at failure composite material system, AS-4/5245, exhibited superior energy absorption capability compared to AS-4/934, T300/5245 or T300/934 composite material. Results of this investigation suggest that to achieve maximum energy absorption from a composite material a matrix material that has a higher strain at failure than the fiber reinforcement should be used.

Farley, G. L.↗

Large Wire Strain Gauges

Wires yield data on average strains over distances ranging from inches to many feet. Long constantan wires used to measure average strains over distances characteristic of vehicles or buildings. Connected in bridge circuit, wires measure strain accurately within 1 percent, and linearly, within 0.1 percent. Wires stretch as much as 0.15 percent and still return to zero residual strain after release.

Bryner, B. D.↗

Evaluation results of the 700 deg C Chinese strain gages

There is a continuing interest and need for resistance strain gages capable of making static strain measurements on components located in the hot section of gas turbine engines. A paper by Tsen-tai Wu describes the development and evaluation of high temperature gauges fabricated from specially developed Fe-Cr-Al-V-Ti-Y alloy wire. Several of these gages and a quantity of P12-2 ceramic adhesive were purchased for evaluation. Nine members of the aircraft turbine engine community were invited to participate in an evaluation of these gages. Each participant was sent one strain gage, a small amount of ceramic adhesive, instructions for mounting the gage on a test beam, and a set of suggestions for the experiment. Data on gage factor variation with temperature, apparent strain, and drift are discussed.

Hobart, H. F.↗

Estimation of high temperature low cycle fatigue on the basis of inelastic strain and strainrate

Fatigue life at elevated temperature can be predicted by introducing parametric values obtained from monotonic constitutive behavior into the Universal-Slopes Equation. For directionally solidified MAR-M200+HF at 975 C, these parameters are the maximum stress achievable under entirely plastic (time-independent) and purely creep (time-dependent) conditions and the corresponding inelastic strains, as well as the elastic modulus. For materials which exhibit plasticity/creep interaction, two more pairs of monotonic parameters must be evaluated for fatigue life prediction. This life-prediction method based on the Universal-Slopes Equation, resulted from a constitutive model characterizing monotonic and cyclic data as inelastic strainrate as a function of inelastic strain. Characterizing monotonic data is this way, permitted distinction between different material responses such as strain-hardening, strain-softening, and dynamic recovery effects. Understanding and defining the region of influence of each of these effects facilitated formulation of the constitutive model in relation to the mechanical and microstructural processes occurring in the material under cyclic loading.

Berkovits, A.↗

Convergence of strain energy release rate components for edge-delaminated composite laminates

Strain energy release rates for edge delaminated composite laminates were obtained using quasi 3 dimensional finite element analysis. The problem of edge delamination at the -35/90 interfaces of an 8-ply composite laminate subjected to uniform axial strain was studied. The individual components of the strain energy release rates did not show convergence as the delamination tip elements were made smaller. In contrast, the total strain energy release rate converged and remained unchanged as the delamination tip elements were made smaller and agreed with that calculated using a classical laminated plate theory. The studies of the near field solutions for a delamination at an interface between two dissimilar isotropic or orthotropic plates showed that the imaginary part of the singularity is the cause of the nonconvergent behavior of the individual components. To evaluate the accuracy of the results, an 8-ply laminate with the delamination modeled in a thin resin layer, that exists between the -35 and 90 plies, was analyzed. Because the delamination exists in a homogeneous isotropic material, the oscillatory component of the singularity vanishes.

Raju, I. S.↗

Optical strain measurement system development, phase 1

A laser speckle, differential strain measurement system was built and tested for future applications in hostile environments. One dimensional electronic correlation of speckle pattern movement allows a quasi-real time measure of strain. The system was used successfully to measure uniaxial strain reaching into plastic deformation of a test specimen, at temperatures ranging to 450 C. A resolution of 16 microstrain is given by the photodiode array sensor pitch and the specimen to sensor separation. The strain measurement limit of the gauge is determined by air density perturbations causing decorrelation of the reference and shifted speckle patterns, and may be improved by limiting convective flow in the immediate vicinity of the test specimen.

Lant, Christian T.↗

Thin film strain gage development program

Sputtered thin-film dynamic strain gages of 2 millimeter (0.08 in) gage length and 10 micrometer (0.0004 in) thickness were fabricated on turbojet engine blades and tested in a simulated compressor environment. Four designs were developed, two for service to 600 K (600 F) and two for service to 900 K (1200 F). The program included a detailed study of guidelines for formulating strain-gage alloys to achieve superior dynamic and static gage performance. The tests included gage factor, fatigue, temperature cycling, spin to 100,000 G, and erosion. Since the installations are 30 times thinner than conventional wire strain gage installations, and any alteration of the aerodynamic, thermal, or structural performance of the blade is correspondingly reduced, dynamic strain measurement accuracy higher than that attained with conventional gages is expected. The low profile and good adherence of the thin film elements is expected to result in improved durability over conventional gage elements in engine tests.

Grant, H. P.↗

Opening and closing of cracks at high cyclic strains

The closure behavior of cracks of different length and at different cyclic strain levels (ranging from predominantly elastic to grossly plastic strains) was studied to observe the effect of residual crack-tip plasticity on crack closure. Cracks were initiated either naturally or artificially (from electric discharge machining pits) in uniaxial test specimens of strengthened alloy steel AISI 4340 with a grain size of 0.016 mm. It was found that, at high strains, cracks closed only when the lowest stress level in the cycle was approached. The stress or the strain opening level depended upon the exact point along the crack length where the observations were made. As the plastic deformation increased, the relative crack opening level was found to decrease and approach the value of stress ratio R. The experimental results were compared with those of three analytical models of crack closure and opening, demonstrating the limitations of the currently available elastic-plastic crack growth analysis.

Iyyer, N. S.↗

Strain Elements For STARDYNE Computer Program

Program "tricked" into calculation of compatible strains. Simple mathematical substitution causes STARDYNE finite-element computer program to put out compatible static or dynamic strains for elements. Strains helpful in effort to correlate strain-guage data with finite-element mathematical models.

Cipra, Dale O.↗

Elevated temperature strain gages

Materials were evaluated that could be used in manufacturing electrical resistance strain gages for static strain measurements at temperatures at or above 1273 K. Strain gage materials must have a characteristic response to strain, temperature and time that is reproducible or that varies in a predictable manner within specified limits. Several metallic alloys were evaluated, as well as a series of transition metal carbides, nitrides and silicides.

Brittain, J. O.↗

Strain-energy-release rate analysis of the end-notched flexure specimen using the finite-element method

Two-dimensional finite-element analysis of the end-notched flexure specimen was performed using 8-node isoparametric, parabolic elements to evaluate compliance and mode II strain energy release rates, G sub II. The G sub II values were computed using two different techniques: the virtural crack-closure technique (VCCT) and the rate of change of compliance with crack length (compliance derivative method). The analysis was performed for various crack-length-to-semi-span (a/L) ratios ranging from 0.2 to 0.9. Three material systems representing a wide range of material properties were analyzed. The compliance and strain energy release rates of the specimen calculated with the present finite-element analysis agree very well with beam theory equations including transverse shear. The G sub II values calculated using the compliance derivative method compared extremely well with those calculated using the VCCT. The G sub II values obtained by the compliance derivative method using the top or bottom beam deflections agreed closely with each other. The strain energy release rates from a plane-stress analysis were higher than the plane-strain values by only a small percentage, indicating that either assumption may be used in the analysis. The G sub II values for one material system calculated from the finite-element analysis agreed with one solution in the literature and disagreed with the other solution in the literature.

Salpekar, S. A.↗

Relationship between fatigue life in the creep-fatigue region and stress-strain response

On the basis of mechanical tests and metallographic studies, strainrange partitioned lives were predicted by introducing stress-strain materials parameters into the Universal Slopes Equation. This was the result of correlating fatigue damage mechanisms and deformation mechanisms operating at elevated temperatures on the basis of observed mechanical and microstructural behavior. Correlation between high temperature fatigue and stress strain properties for nickel base superalloys and stainless steel substantiated the method. Parameters which must be evaluated for PP- and CC- life are the maximum stress achievable under entirely plastic and creep conditions respectively and corresponding inelastic strains, and the elastic modulus. For plasticity/creep interaction conditions (PC and CP) two more pairs of stress strain parameters must be ascertained.

Berkovits, A.↗

Method of Attaching Strain Gauges to Various Materials

A method is provided to bond strain gauges to various materials. First, a tape with an adhesive backing is placed across the inside of the fixture frame. The strain gauge is flatly placed against the adhesive backing and coated with a thin, uniform layer of adhesive. The tape is then removed from the fixture frame and placed, strain gauge side down, on the material to be tested. If the material is a high reluctance material, the induction heating source is placed on the tape. If the material is a low reluctance material, a plate with a ferric side and a rubber side is placed, ferric side down, onto the tape. The induction heating source is then placed upon the rubber side. If the material is an insulator material, a ferric plate is placed on the tape. The induction heating source is then placed on the ferric plate. The inductive heating source then generates frequenty from 60 to 70 kilocycles to inductively heat either low reluctance material, ferric side, of ferric plate and provides incidental pressure of approximately five pounds per square inch to the tape for two minutes, thoroughly curing the adhesive. The induction heating source, and, if necessary, the plate or ferric plate, are then removed from the tape after one minute. The tape is then removed from the bonded strain gauge.

Schott, Timothy D.↗

Shear strains in a graphite-PEEK beam by moire interferometry with carrier fringes

A multispan quasi-isotropic graphite-PEEK beam exhibited dramatic shear strains in the interlaminar region between plies. Shear strains in the plies themselves varied in basic accord with fiber direction. Large anomalous shear strains developed near the center of the beam height, where shear stresses were large. High-sensitivity moire interferometry with 2400 lines/mm was used. A new technique of data extraction was developed, using carrier fringes to transform the pattern to one in which fringe slopes are proportional to derivatives of displacement. It enhanced detection and measurement of highly localized shear-strain gradients.

Post, Daniel↗

Thermal-mechanical cyclic stress-strain responses of cast B-1900 + Hf

The fatigue response of B-1900 + Hf superalloy is investigated experimentally under combined thermal and mechanical strain cycling in air, and the results are compared with the existing thermomechanical data on B-1900 + Hf and with the results of a comprehensive study of the fatigue behavior of the alloy under isothermal conditions. It is found that the cyclic stress-strain behavior of the alloy under thermomechanical fatigue is different from the isothermal behavior, with more hardening observed both at high and low temperatures. It is concluded that the synergistic coupling between cyclic strains and temperature cannot be ignored in predicting the cyclic stress-strain behavior of the alloy under realistic conditions.

Marchand, N.↗

Convergence of strain energy release rate components for edge-delaminated composite laminates

Strain energy release rates for edge delaminated composite laminates were obtained using quasi 3 dimensional finite element analysis. The problem of edge delamination at the -35/90 interfaces of an 8-ply composite laminate subjected to uniform axial strain was studied. The individual components of the strain energy release rates did not show convergence as the delamination tip elements were made smaller. In contrast, the total strain energy release rate converged and remained unchanged as the delamination tip elements were made smaller and agreed with that calculated using a classical laminated plate theory. The studies of the near field solutions for a delamination at an interface between two dissimilar isotropic or orthotropic plates showed that the imaginary part of the singularity is the cause of the nonconvergent behavior of the individual components. To evaluate the accuracy of the results, an 8-ply laminate with the delamination modeled in a thin resin layer, that exists between the -35 and 90 plies, was analyzed. Because the delamination exists in a homogeneous isotropic material, the oscillatory component of the singularity vanishes.

Raju, I. S.↗

Predictions Of Fatigue Damage From Strain Histories

Semiempirical mathematical model of fatigue damage in stressed objects uses experimental histories of strains in those objects to predict fatigue lives. Accounts for initiation and propagation of fatigue cracks on cycle-by-cycle basis. Measured strain history first digitized, then converted to history of turning-point strains for purposes of analysis. Data between turning points not used. When model calibrated against proper test data for each type of object characterized, its predictions of fatigue lives superior to statistical models as one based on root-mean-square strain.

Sire, Robert A.↗