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At least 865 records · Page 48

All sources NASA NTRS DOE OSTI

DOE OSTI2017

Two-Year Operational Evaluation Of A Consumer Electronics-Based Data Acquisition System For Equipment Monitoring

Oak Ridge National Laboratory (ORNL) has performed a two-year evaluation of the performance of an in-house developed consumer electronics-based data acquisition system (DAS). The main advantage of this approach compared to conventional instrumentation grade systems is cost; instrument grade data acquisition systems average costs range from $800 to $2,000 per channel compared to a range of $200 - $400 per channel for a consumer electronics-based system. The DAS is operated as a full-time in-situ vibration monitor. The resulting data stream is streamed over the ORNL network, at an aggregate rate of approximately 2 megabytes/s, to a Linux server. The server includes the capability to implement event-triggered data stores, as well as real-time files for the implementation of continuous display monitoring of the spectra. Detailed spectral analysis is performed post event. The DAS is installed on a large industrial chiller and cooling water pump associated with ORNL’s Titan supercomputer. These mechanical systems include rotating components that operate at fundamental frequencies within the range of 30 Hz to over 3 KHz. Evaluation of the DAS data over a two-year operating period leads to the conclusion that for many industrial processes this system could form the basis for a cost effective means of obtaining operating health data in real time from rotating machinery. The deployment has also shown that the DAS technology is reliable. Furthermore, because the cost of the DAS is low, the other significant advantage of this approach is that the DAS can be deployed in a dedicated manner and operated on a full-time basis.

Wetherington Jr, G↗

DOE OSTI2017

Techniques for Achieving High Reliability Operation of the Spallation Neutron Source High Power Radio-Frequency System

The Spallation Neutron Source (SNS) high power radiofrequency (HPRF) system operates with high reliability to support the goals of the SNS user program. In recent operational periods the availability of the HPRF system has exceeded 97 percent while the neutron source availability overall is typically greater than 90 percent. SNS has a unique set of 92 HPRF stations that operate at either 402.5 MHz or 805 MHz with peak output power ranging from 550 kW to 5 MW and average power ranging from 49.5 kW to 450 kW. The HPRF transmitters consist of chassis-mounted power supplies, solid-state amplifiers and other equipment that support the operation of the klystrons that ultimately provide the RF power to the accelerating structures. Management of the operation and maintenance of the HPRF system has increasingly focused on reliability and sustainability in recent years. Techniques for klystron lifetime preservation and optimization of transmitter reliability have been developed and will be described.

Moss, John↗

DOE OSTI2019

Economically efficient operation of a power generator

A method of operating a power generator comprises receiving, a fault code corresponding to an operating condition of the power generator being outside of an acceptable range. A generator controller determines a cost of increased maintenance or repairing damage associated with overriding the fault code and maintaining existing power output from the power generator through the operating condition. A cost of a utility fine or contractual penalty associated with shutting down the power generator is determined in response to the fault code. The generator controller compares the cost of the utility fine or contractual penalty associated with shutting down the power generator with the cost of increased maintenance or damage repair to the power generator associated with overriding the fault code and maintaining existing power output through the operating condition. In response to the comparing, the fault code is overridden continuing operation of the power generator.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2019

Method and apparatus of performing a memory operation in a hierarchical memory assembly

A method and apparatus of performing a memory operation includes receiving a memory operation request at a first memory controller that is in communication with a second memory controller. The first memory controller forwards the memory operation request to the second memory controller. Upon receipt of the memory operation request, the second memory controller provides first information or second information depending on a condition of a pseudo-bank of the second memory controller and a type of the memory operation request.

96 KNOWLEDGE MANAGEMENT AND PRESERVATION↗

DOE OSTI2019

Downhole Sensors in Drilling Operations

Before downhole and surface equipment became mainstream, drillers had little way of knowing where they were or the conditions of the well. Eventually, breakthroughs in technology such as Measurement While Drilling (MWD) devices and the Electronic Drilling Recorder system allowed for more accurate and increased data collection. More modern initiatives that approach drilling as manufacturing such as Lean Drilling, Drilling the Limit, and revitalized Drilling the Limit programs have allowed petroleum drilling operations to become more efficient in the design and creation of a well, increasing rates of penetration by more than 50%. Unfortunately, temperature and cost limitations of these tools have prevented geothermal operations from using this state-of-the-art equipment in most wells. Today, petroleum drilling operations can collect surface measurements on key drilling data such as rotary torque, hook load (for surface weight on bit), rotary speed, block height (for rate of penetration), mud pressure, pit volume, and pump strokes (for flowrates). They also can collect downhole measurements of azimuth, inclination, temperature, pressure, revolutions per minute, downhole torque on bit, downhole weight on bit, downhole vibration, and bending moment using an MWD device (although not necessarily in real time). These data can be used to calculate and minimize mechanical specific energy, which is the energy input required to remove a unit volume of rock. In geothermal operations, these data are not always used due to poor accuracy or lack of equipment. This is one of the major hurdles for geothermal well construction and a reason why geothermal drilling operations take much longer than their petroleum counterparts. This paper reviews the surface and downhole data collection equipment used in the petroleum industry and its associated costs, capabilities, limitations, and impacts. The impact these downhole tools and measurements have had on increasing drilling efficiency for the petroleum industry suggests that developing these tools for high-temperature, high-pressure environments could be similarly impactful for the geothermal industry.

15 GEOTHERMAL ENERGY↗

DOE OSTI2019

URANIUM ACCUMULATIONS IN CASTING OPERATIONS

In December 2017, unexpected accumulations of uranium were discovered in several locations throughout the casting process area at the Y-12 National Security Complex that subsequently placed casting operations on hold. The Y-12 uranium casting process takes place in enclosures and hoods, many of which are open to a large floor surface area that has limited visibility and access. At the time of discovery, there were no Nuclear Criticality Safety (NCS) analyses or limits for material accumulations in the casting processing areas. Due to changes in the operation of the casting process and invalid assumptions in the criticality safety evaluation, significant material accumulations were occurring inside the enclosures. The material accumulations were identified as a result of an extent of condition review from another process, and an occurrence report was filed. The NCS organization worked with Production and Operations personnel to identify additional areas of uranium accumulation in the casting area, which resulted in several iterations of cleaning and material collection. Following material recovery, a causal analysis was performed that identified several contributing factors that allowed the accumulations to go unnoticed. In order to resume operations, the criticality safety evaluation was revised to analyze and control uranium accumulations in the casting area. Additionally, improvements in nuclear material control and accountability (NMC&A) controls were required. Casting operations have since resumed with frequently required material collections, which have limited the amount of uranium material accumulation.

42 ENGINEERING↗

DOE OSTI2019

URANIUM ACCUMULATIONS IN CASTING OPERATIONS

61 RADIATION PROTECTION AND DOSIMETRY↗

DOE OSTI2020

Setting operating points for circuits in an integrated circuit chip using an integrated voltage regulator power loss model

An apparatus includes an integrated circuit chip with a set of circuits having two or more subsets of circuits; an external voltage regulator separate from the integrated circuit chip; two or more integrated voltage regulators on the integrated circuit chip that each provide an input voltage to a respective subset of the circuits; and a controller. The controller determines, using an integrated voltage regulator power loss model, an electrical power loss for the integrated voltage regulators for a first combination of operating points for the subsets of the circuits. The controller then determines, based on the electrical power loss, a second combination of operating points for the subsets of the circuits that includes an adjustment to an operating point for at least one of the subsets of the circuits that compensates for an electrical power loss of the corresponding integrated voltage regulator. The controller sets an operating point of each of the subsets of the circuits based on the second combination of operating points.

42 ENGINEERING↗

DOE OSTI2021

Scalable filesystem enumeration and metadata operations

Systems, apparatus, and methods are disclosed for performing scalable operations in a file system, including POSIX-like file systems. Metadata entries in a namespace or directory tree are sharded across multiple file metadata servers. An enumeration operation, such as listing a directory, is parallelized across the multiple file metadata servers, while retaining standard functionality transparently to clients. Other enumeration operations include no-output operations such as changing file attributes or deleting a file, and cumulative operations such as counting total disk space usage. The parallelization is compatible with tree-level parallelization and storage-level parallelization. Disclosed technologies can be applied to other fields requiring scalable enumeration, such as database and network applications.

Grider, Gary A.↗

DOE OSTI2017

Effect of fuel injection scheme on rotating detonation engine operation

In this work, we experimentally in- vestigate the operation and performance characteristics of a rotating detonation engine (RDE) operated with different fuel injection schemes and operating conditions. In particular, we investigate the detonation and operation characteristics produced with an axial flow injector con- figuration and semi-impinging injector configurations. These are com- pared to the characteristics produced with a canonical radial injection system (AFRL injector). Each type produces a different flowfield and mixture distribution, leading to a different detonation initiation, injector dynamic response, and combustor pressure rise. By using a combination of diagnostics, we quantify the pressure loses and gains in the system, the ability to maintain detonation over a range of operating points, and the coupling between the detonation and the air/fuel feed lines. We par- ticularly focus on how this coupling affects both the stability and the performance of the detonation wave.

Chacon, Fabian↗

DOE OSTI2020

Koopman Operator Methods for Global Phase Space Exploration of Equivariant Dynamical Systems

In this paper, we develop the Koopman operator theory for dynamical systems with symmetry. In particular, we investigate how the Koopman operator and eigenfunctions behave under the action of the symmetry group of the underlying dynamical system. Further, exploring the underlying symmetry, we propose an algorithm to construct a global Koopman operator from local Koopman operators. In particular, we show, by exploiting the symmetry, data from all the invariant sets are not required for constructing the global Koopman operator; that is, local knowledge of the system is enough to infer the global dynamics.

Sinha, Subhrajit↗

DOE OSTI2022

Controlled Pyroshock Transients Can Be Used To Better Match Operational Shock Transients and Improve Shock Analysis and Testing

SRS analysis and testing to SRS is known to be conservative since SRS is generated from maxi-max shock transient data, maximum peaks are assumed to occur for each mode simultaneously, and the structural dynamics are not accounted for between the shock source and the test article. Knowing the structural dynamics of a shock test setup it is possible to subscribe a force shock transient applied at a particular strike location and direction to achieve a desired shock transient at a test reference accelerometer. The SRS at this test accelerometer reference location can be used to compare to the reference SRS, but the key reference is the shock transient not the SRS, which should lead to more realistic shock testing that better matches operational shock transient data and reduces artificial test failures that don’t occur in operational usage. The desired test shock transient should match operational shock transients. As such, the test shock transient should look similar to the operational shock transient and have similar positive and negative peaks, the same shape, and the same duration. Many shock transients can be created that satisfy an SRS, but better control of these shock transient parameters is needed to better match operational shock transients so that more realistic and less conservative shock testing can be performed. Three different shock transients are presented that satisfy a given SRS and the results are compared for an electronic board (test article) attached to a circular shock resonance test plate.

SRS, shock transient, frequency domain, FRF↗

DOE OSTI2021

Scalable augmented enumeration and metadata operations for large filesystems

Systems, apparatus, and methods are disclosed for performing scalable operations in a file system. Metadata entries in a namespace or directory tree are sharded across multiple file metadata servers. An augmented enumeration operation, such as listing a directory, is parallelized across the multiple file metadata servers, transparently to clients. Exemplary augmentation features can include filtering and sorting. Augmentation features can be executed concurrently with enumeration, prior to enumeration, after enumeration, or as a combination of these, and can utilize pre-built index structures or holding structures for intermediate results. Augmented enumeration operations can also include no-output operations such as changing file attributes or deleting a file, and cumulative operations such as counting total disk space usage. The parallelization is compatible with tree-level parallelization and storage-level parallelization. Disclosed technologies can be applied to other fields requiring scalable enumeration, such as database and network applications.

Grider, Gary A.↗

DOE OSTI2022

Evaluation of Oak Ridge National Laboratory Health Physics Research Reactor Operation Data for Critical Benchmark Creation [Abstract]

The Oak Ridge National Laboratory (ORNL) Health Physics Research Reactor (HPRR) was a research reactor designed and built at ORNL in 1961. The critical assembly was using a highly enriched uranium and molybdenum alloy as the fuel, and it could be operated in steady-state or burst modes. The reactor was used for about 25 years to produce a lot of publications related to dosimetry, radiobiology and radiation detectors testing before its decommissioning in 1987. In recent years, the idea of using legacy operation data from the to create a valuable critical accident alarm system shielding benchmark arose. Such a benchmark has been submitted to the International Criticality Safety Benchmark Experiment Project (ICSBEP) Technical Review Group for a potential inclusion in the 2022 version of the handbook. Another way to use the valuable data from the operation of the HPRR is to evaluate the feasibility of the creation of a subcritical or prompt supercritical benchmark for inclusion in the ICSBEP or the International Reactor Physics Experiments Evaluation Project (IRPhEP) handbooks. To initiate a burst, the HPRR had to be operated in a slightly subcritical state for a few minutes. Then, the insertion of the burst control rod would greatly increase the reactivity of the system and start the burst. No critical configuration of the HPRR critical assembly could be located. The only information available concerns stable subcritical and prompt supercritical states, found in a burst experiments’ logbook. In the recovered logbook pages, information about 8 different bursts is available. The information includes the rods positions before and during a burst, the recorded subcritical reactor period and reactivity, and the burst fission yield derived from the temperature elevation sulfur pellet irradiation analysis. By using the HPRR logbook information and the as-built drawings of the critical assembly, a highly detailed model of the HPRR was created with SCALE 6.2.4/KENO-VI. Eight KENO-VI models were created to replicate the sub-critical assembly configurations described in the eight bursts from the recovered logbook pages. KENO-VI calculates k eff and it can be linked to a reactivity value in cents by using the delayed neutron fraction B eff , also calculated by KENO-VI. KENO-VI can also be used to model the prompt super-critical configurations of the HPRR and to assess the similarity with the burst measurements by comparing the calculated k eff and the measured fission yields between each burst. Unfortunately, high uncertainty exist and the obtained discrepancies between experiments and calculation results are high, compromising the creation of a valuable critical benchmark from HPRR operation data. The reasons of the discrepancies and potential ways to solve them are explored.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2023

High Power Radiofrequency Operation of the Radiofrequency Quadrupoles in the Spallation Neutron Source

The Spallation Neutron Source (SNS) recently took delivery of a third Radiofrequency Quadrupole (RFQ03) that will ultimately be installed on the front-end (FE) of the SNS Linac. The first RFQ (RFQ01) operated in the SNS FE for more than a decade before being replaced with the second RFQ (RFQ02). RFQ01 was relocated to the Beam Test Facility (BTF) where it operated for five more years. The RFQ02 was initially installed in the BTF for high power testing and used with H- beam for BTF operation. It replaced RFQ01 in the SNS FE in 2017 and has been operating for beam production since then. There are some differences between the three RFQs. RFQ01 has a square cross-section with pi-mode stabilizing loops (PISLs) with the structure being fabricated using two layers of materials, GlidCop outside and OFHC inside. RFQ02 and RFQ03 has an octagonal cross-section with end-wall stabilizer rods and was fabricated using OFHC only. RFQ01 suffered some field flatness distortion incidents that resulted in degradation in beam transmission efficiency and required RF tuning. RFQ02 has performed well but had a melted RF seal in the high energy end wall, that was ultimately mitigated by a redesign of the end flange seals. The SNS decided to order RFQ03 that has a design that followed that of RFQ02 closely, but end-wall contacts were modified to prevent RF seal failure. This report presents the testing, installation, high power RF operation, and design improvements of the RFQ03.

Ren, Haitao↗

DOE OSTI2023

Statistical Approaches for Pebble Bed Reactor Operations and Safeguards

The design of pebble bed reactors (PBRs) and their method of operation align more closely with statistical approaches used in manufacturing and process control than traditional safeguards statistical approaches. The reason is PBRs will employ a nondestructive assay (NDA) measurement (burnup measurement system [BUMS]) that is part of the fuel handling system supporting discharge decisions in addition to the reactor code which monitor performance. The integration of these two approaches provides the opportunity to monitor reactor performance statistically for both operations and safeguards in ways not achievable using other reactor designs. For light water reactors (LWRs), knowledge about reactor code performance in predicting irradiated special nuclear material (SNM) content historically was only achieved from special measurement campaigns or from fuel reprocessing. Conversely, through statistical comparison of the BUMS with the reactor code-predicted values, PBRs can achieve this in real time. The resulting SNM distribution is an indicator of reactor performance because factors such as transit time and path of the pebble fuel through the reactor determine the plutonium production and uranium depletion. By analyzing the predicted and measured values, opportunities exist to adjust operating parameters, fuel design, and other characteristics to optimize performance and fuel utilization. From a safeguards perspective, this approach also provides the information necessary to validate declared values and evaluate whether the reactor is being operated as expected. This paper outlines statistical approaches for PBRs that can be used to support both operations and safeguards.

Ball, Cory↗

DOE OSTI2023

Operation Optimization Using Reinforcement Learning with Integrated Artificial Reasoning Framework

In large and complex systems, operational decision-making requires a systematic analysis with a vast amount of data from both process parameters and component status monitoring. In this paper, we present an integrated artificial reasoning approach for system state transition models that can help operational decision-making with explainable and traceable reasoning. The integrated artificial reasoning framework is a physics-based approach of defining the system structure in a Bayesian network, so we leveraged it in a Markov decision process (MDP) for finding optimal operational solutions. In our proposed framework, the MDP is implemented on a dynamic Bayesian network (DBN), which represents causalities in a system. The multilevel flow modeling was utilized in order to extract these causalities in a more efficient and objective manner. Since multilevel flow modeling is based on the fundamental energy and mass conservation laws, the target system is decomposed into several mass, energy, and information structures, which serve as the basis for a DBN. The MDP consists of the processes of finding a solution for the Bellman equation, which can be derived from the conditional probability equations of the constructed DBN. System operators can capture stochastic system dynamics as multiple subsystem state transitions based on their physical relations and uncertainties coming from the component degradation process or random failures. We analyzed a simplified example system to illustrate finding an optimal operational policy with this approach.

Kim, Junyung↗

DOE OSTI2023

Automated Post-Mold Operations for Wind Blade Manufacturing

Three post-mold operations performed in wind blade manufacturing include: trimming, to remove excess flashing; grinding, to shape the leading edge; and sanding, to prepare the are for bonding of over-lamination or paint. This work focuses on automating these three operations. Each operation scans the blade to build a point cloud, plans a tool path for the operation, and executes the toolpath using an industrial robot arm. The results are analyzed to determine the operational speed and the finish quality.

advanced manufacturing↗