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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 865 records · Page 48

Development of a polysilicon process based on chemical vapor deposition (phase 1)

A dichlorosilane-based reductive chemical vapor deposition (CVD) process demonstrated is capable of producing, at low cost, high quality polycrystalline silicon. Testing of decomposition reactor heat shields to insure that the shield provides adequate personnel protection assuming a worst case explosion was completed. Minor modifications to a production reactor heat shield provided adequate heat shield integrity. Construction of the redesigned PDU (Process Development Unit) to accommodate all safety related information proceeded on schedule. Structural steel work was completed as is the piping and instrumentation design work. Major pieces of process equipment were received and positioned in the support structure and all transfer piping and conduits to the PDU were installed. Construction was completed on a feed system for supplying DCS to an intermediate sized reactor. The feed system was successfully interfaced with a reactor equipped with a modified heat shield. Reactor checkout was completed.

Mccormick, J.↗

Computer prediction of dual reflector antenna radiation properties

A program for calculating radiation patterns for reflector antennas with either smooth analytic surfaces or with surfaces composed of a number of panels. Techniques based on the geometrical optics (GO) approach were used in tracing rays over the following regions: from a feed antenna to the first reflector surface (subreflector); from this reflector to a larger reflector surface (main reflector); and from the main reflector to a mathematical plane (aperture plane) in front of the main reflector. The equations of GO were also used to calculate the reflected field components for each ray making use of the feed radiation pattern and the parameters defining the surfaces of the two reflectors. These resulting fields form an aperture distribution which is integrated numerically to compute the radiation pattern for a specified set of angles.

Christodoulou, C.↗

Offset wrap rib antenna concept development

The demonstration of 50 to 150 m, STS compatible, offset antenna technology readiness is reported. Fabrication of a ground and flight testable partial 55 m reflector section and feed support structure is discussed. Reduction to practice through ground test verification is presently contained in the program. Key objectives for the program include the design of a compatible feed support structure and the fabrication and testing of critical components.

Woods, A. A., Jr.↗

Quad aperture RF definition

A single STS package 118 m diameter hoop/column antenna is capable of providing service for appr. 250,000 mobile users. The selected quad aperture configuration is able to provide at least 25 db C/I without cable blockage, column scatter, coupling between quad apertures, and tolerance effects. A feed can be designed which uses single polarized radiating elements while the overall system employs dual polarization. The quad aperture concept can eliminate the use of diplexers and their associated losses. The critical technology issues in the RF area include the design of the radiating elements, BFN, monolithic power amplifiers and receiver front end, tolerance control and packaging of the feed.

Foldes, P.↗

Design, development and mechanization of a precision deployable truss with optimized structural efficiency for spaceborne applications

A deployable mast concept which meets the weight, size and stability requirements for a feed support structure for offset antennas up to 100 meters in diameter is discussed. A triangulated truss configuration, the use of tapered tubes which exhibit a high strength-to-weight ratio, and low CTE graphite-epoxy material are seen to provide an efficient, lightweight and stable truss suitable for an antenna feed support. A low stowage ratio of 30:1 is achieved through a unique preloaded hinge located at the center of each longeron and an autonomous deployment cage with a drive mechanism. Initial analysis and proof of concept hardware validated the basic mechanism and design assumptions and provided a basis for further investigation. The concept can readily accept variations in member size and thus lends itself to optimization for other potential uses where a stiff, lightweight deployable truss is needed.

Craighead, N. D.↗

Development of methods of producing large areas of silicon sheet by the slicing of silicon ingots using Inside-Diameter (I.D.) saws

Inside diametar wafering equipment, blades and processes were used to develop methods to produce large areas of silicon sheet. Modifications to a 16 inch STC automated saw included: programmable feed system, crystal rotating system, and STC dynatrack blade monitoring and control system. By controlling the plating operation and by grinding of the cutting edge, 16 inch ID blades with a cutting edge thickness of .22 mm can be produced. Crystal rotation mechanism was used to slice 100 mm diameter crystals with a 16 inch blade down to a thickness of .20 mm. Cutting rates with crystal rotation were generally slower than with standard plunge ID slicing techniques. Using programmed feeds and programmed rotation, maximum cutting rates were from 0.3 to 1.0 inches per minute.

Aharonyan, P.↗

Fuel quality processing study, volume 1

A fuel quality processing study to provide a data base for an intelligent tradeoff between advanced turbine technology and liquid fuel quality, and also, to guide the development of specifications of future synthetic fuels anticipated for use in the time period 1985 to 2000 is given. Four technical performance tests are discussed: on-site pretreating, existing refineries to upgrade fuels, new refineries to upgrade fuels, and data evaluation. The base case refinery is a modern Midwest refinery processing 200,000 BPD of a 60/40 domestic/import petroleum crude mix. The synthetic crudes used for upgrading to marketable products and turbine fuel are shale oil and coal liquids. Of these syncrudes, 50,000 BPD are processed in the existing petroleum refinery, requiring additional process units and reducing petroleum feed, and in a new refinery designed for processing each syncrude to produce gasoline, distillate fuels, resid fuels, and turbine fuel, JPGs and coke. An extensive collection of synfuel properties and upgrading data was prepared for the application of a linear program model to investigate the most economical production slate meeting petroleum product specifications and turbine fuels of various quality grades. Technical and economic projections were developed for 36 scenarios, based on 4 different crude feeds to either modified existing or new refineries operated in 2 different modes to produce 7 differing grades of turbine fuels. A required product selling price of turbine fuel for each processing route was calculated. Procedures and projected economics were developed for on-site treatment of turbine fuel to meet limitations of impurities and emission of pollutants.

Ohara, J. B.↗

Satellite system design

The design of the MSAT spacecraft for the LMSS is presented. The most important requirement affecting the design of MSAT is that of producing a prescribed number of multiple beams. A conceptual design for MSAT describing most major subsystem individually is developed. The design of the large UHF multiple beam antenna and its associated feed array which are the most singularly prominent features of MSAT is emphasized. The overall design is outlined, and each subsystem is discussed. The design of the feed array and the RF, control, power, propulsion, and thermal subsystem are included. The RF performace of the UHF antenna, including its beam isolation performance, is discussed. The volume and mass properties of MSAT and its Shuttle launch considerations are also included.

Source record↗

The technology

The technology development needed to support the satellite system conceptual design is amplified. Activities connected to RF, control, and structure of the MSAT UHF antenna are addressed. The antenna RF activities are considered, and two studies related to the reflector surface tolerance and the microstrip feed technology are described. The software and hardware needed to implement the attitude control conceptual design are reviewed. Antenna structure development for the reflector and the deployable supporting mast is discussed. UHF feed located electronics are addressed.

Source record↗

Lewis Pressurized, Fluidized-Bed Combustion Program. Data and Calculated Results

A 200 kilowatt (thermal), pressurized, fluidized bed (PFB) reactor and research test facility were designed, constructed, and operated. The facility was established to assess and evaluate the effect of PFB hot gas effluent on aircraft turbine engine materials that may have applications in stationary powerplant turbogenerators. The facility was intended for research and development work and was designed to operate over a wide range of conditions. These conditions included the type and rate of consumption of fuel (e.g., coal) and sulfur reacting sorbent material: the ratio of feed fuel to sorbent material; the ratio of feed fuel to combustion airflow; the depth of the fluidized reaction bed; the temperature and pressure in the reaction bed; and the type of test unit that was exposed to the combustion exhaust gases.

Rollbuhler, R. J.↗

Scan performance of dual offset reflector antennas for satellite communications

The basic numerical steps of a method to analyze dual offset reflector antennas are reviewed. The technique employs an alternative approach to calculating the secondary pattern of an arbitrarily shaped offset dual reflector antenna, and is based on the application of the geometrical theory of diffraction from the subreflector and physical optics (PO) scattering from the main reflector. The PO integral is evaluated using the Jacobi-Bessel series expansions, and numerical results are presented for the off-axis scan performance of an offset clear aperture Cassegrain antenna. Results indicate that the equivalent paraboloid concept can be used to determine the location of displaced feed and define the local optimal focal plane, and the scan performance of the Cassegrain reflector can be improved if the feed is located on the true opimal surface.

Rahmat-Samii, Y.↗

Molecular-beam sampling study of extinguishment of methane-air flames by dry chemicals

The use of Al2O3, NaHCO3, KHCO3, NH4H2PO4 and KCl powders for the inhibition of a methane/oxygen diffusion flame is studied through measurement of composition and temperature profiles, using a molecular beam mass spectrometer sampling system. In order to obtain significant inhibition without extinguishing the flame, a powder feeding rate of 2 mg/liter of gas was used for KCl and Al2O3, and of 3 mg/liter of gas for the remaining powders. CH4, O2, N2, H2O and CO2 concentrations were measured by the mass spectrometer, while temperature was measured by the time-of-flight technique. For the powder feeding rates used, Al2O3 was the least and KCl and NH2H4PO2 the most effective in reducing temperature; in reaction-inhibition effectiveness, Al2O3 was again lowest while KCl was superior to all others. Because the KCl concentration was only 2/3 that of NH4H2PO4, it is recommended as the most effective temperature reducer and reaction inhibitor.

Knuth, E. L.↗

Control system development for an organic Rankine cycle engine

The development of a control logic to govern the toluene throttle valve and verify the stability of the speed control approach for multiple engines connected to a 1 MWe point focus solar generator installation for distributed applications is presented. The toluene is is pumped by booster and main feed pumps through a regenerator to the parabolic focus receiver, with the flow rate controlled by a valve to remain at critical level of 4.1 MPa. The valve changes the inlet pressure at the turbine nozzle block. Each concentrator would produce 76 kWth and 20 kWe. Dynamic variables in the logic account for insolation variation, fluid temperature, ac grid voltage, the thermal dynamics of the regenerator, and variations in the head supplied by the feed pump. Separate analyses are presented for the turbine shaft speed and toluene loop dynamics. The resulting logic is considered preliminary and suitable only in full insolation conditions. Extension of the model to nonlinear perturbations is indicated.

Bergthold, F. M., Jr.↗

Low-Contamination Vibrating Feeder for Silicon Chips

Vibratory feeding is method of controlling flow of small oddly shaped particles. Technique applied to other materials that require contamination control by feeding material through vibrating troughs topped by particular material.

Mackintosh, B. H.↗

Serial data correlator/code translator

A system for analyzing asynchronous signals containing bits of information for ensuring the validity of said signals, by sampling each bit of information a plurality of times, and feeding the sampled pieces of bits of information into a sequence controlled is described. The sequence controller has a plurality of maps or programs through which the sampled pieces of bits are stepped so as to identify the particular bit of information and determine the validity and phase of the bit. The step in which the sequence controller is clocked is controlled by a storage register. A data decoder decodes the information fed out of the storage register and feeds such information to shift registers for storage.

Morgan, L. E.↗

An assessment of gas-side fouling in cement plants

The cement industry is the most energy-intensive industry in the United States in terms of energy cost as a percentage of the total product cost. An assessment of gas-side fouling in cement plants with special emphasis on heat recovery applications is provided. In the present context, fouling is defined as the buildup of scale on a heat-transfer surface which retards the transfer of heat and includes the related problems of erosion and corrosion. Exhaust gases in the cement industry which are suitable for heat recovery range in temperature from about 100 to 1300 K, are generally dusty, may be highly abrasive, and are often heavily laden with alkalies, sulfates, and chlorides. Particulates in the exhaust streams range in size from molecular to about 100 micrometers in diameter and come from both the raw feed as well as the ash in the coal which is the primary fuel used in the cement industry. The major types of heat-transfer equipment used in the cement industry include preheaters, gas-to-air heat exchangers, waste heat boilers, and clinker coolers. At the present time, the trend in this country is toward suspension preheater systems, in which the raw feed is heated by direct contact with the hot kiln exit gases, and away from waste heat boilers as the principal method of heat recovery. The most important gas-side fouling mechanisms in the cement industry are those due to particulate, chemical reaction, and corrosion fouling.

Marner, W. J.↗

Effects of simulated lightning on composite and metallic joints

The effects of simulated lightning strikes and currents on aircraft bonded joints and access/inspection panels were investigated. Both metallic and composite specimens were tested. Tests on metal fuel feed through elbows in graphite/epoxy structures were evaluated. Sparking threshold and residual strength of single lap bonded joints and sparking threshold of access/inspection panels and metal fuel feed through elbows are reported.

Howell, W. E.↗