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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 847 records · Page 47
All sourcesNASA NTRSDOE OSTI
NASA NTRS2004

A Method for Calculating the Probability of Successfully Completing a Rocket Propulsion Ground Test

Propulsion ground test facilities face the daily challenges of scheduling multiple customers into limited facility space and successfully completing their propulsion test projects. Due to budgetary and schedule constraints, NASA and industry customers are pushing to test more components, for less money, in a shorter period of time. As these new rocket engine component test programs are undertaken, the lack of technology maturity in the test articles, combined with pushing the test facilities capabilities to their limits, tends to lead to an increase in facility breakdowns and unsuccessful tests. Over the last five years Stennis Space Center's propulsion test facilities have performed hundreds of tests, collected thousands of seconds of test data, and broken numerous test facility and test article parts. While various initiatives have been implemented to provide better propulsion test techniques and improve the quality, reliability, and maintainability of goods and parts used in the propulsion test facilities, unexpected failures during testing still occur quite regularly due to the harsh environment in which the propulsion test facilities operate. Previous attempts at modeling the lifecycle of a propulsion component test project have met with little success. Each of the attempts suffered form incomplete or inconsistent data on which to base the models. By focusing on the actual test phase of the tests project rather than the formulation, design or construction phases of the test project, the quality and quantity of available data increases dramatically. A logistic regression model has been developed form the data collected over the last five years, allowing the probability of successfully completing a rocket propulsion component test to be calculated. A logistic regression model is a mathematical modeling approach that can be used to describe the relationship of several independent predictor variables X(sub 1), X(sub 2),..,X(sub k) to a binary or dichotomous dependent variable Y, where Y can only be one of two possible outcomes, in this case Success or Failure. Logistic regression has primarily been used in the fields of epidemiology and biomedical research, but lends itself to many other applications. As indicated the use of logistic regression is not new, however, modeling propulsion ground test facilities using logistic regression is both a new and unique application of the statistical technique. Results from the models provide project managers with insight and confidence into the affectivity of rocket engine component ground test projects. The initial success in modeling rocket propulsion ground test projects clears the way for more complex models to be developed in this area.

Messer, Bradley P.↗
NASA NTRS1993

X-31 aerodynamic characteristics determined from flight data

The lateral aerodynamic characteristics of the X-31 were determined at angles of attack ranging from 20 to 45 deg. Estimates of the lateral stability and control parameters were obtained by applying two parameter estimation techniques, linear regression, and the extended Kalman filter to flight test data. An attempt to apply maximum likelihood to extract parameters from the flight data was also made but failed for the reasons presented. An overview of the System Identification process is given. The overview includes a listing of the more important properties of all three estimation techniques that were applied to the data. A comparison is given of results obtained from flight test data and wind tunnel data for four important lateral parameters. Finally, future research to be conducted in this area is discussed.

Kokolios, Alex↗
NASA NTRS2010

Effect of Microscopic Damage Events on Static and Ballistic Impact Strength of Triaxial Braid Composites

The reliability of impact simulations for aircraft components made with triaxial-braided carbon-fiber composites is currently limited by inadequate material property data and lack of validated material models for analysis. Methods to characterize the material properties used in the analytical models from a systematically obtained set of test data are also lacking. A macroscopic finite element based analytical model to analyze the impact response of these materials has been developed. The stiffness and strength properties utilized in the material model are obtained from a set of quasi-static in-plane tension, compression and shear coupon level tests. Full-field optical strain measurement techniques are applied in the testing, and the results are used to help in characterizing the model. The unit cell of the braided composite is modeled as a series of shell elements, where each element is modeled as a laminated composite. The braided architecture can thus be approximated within the analytical model. The transient dynamic finite element code LS-DYNA is utilized to conduct the finite element simulations, and an internal LS-DYNA constitutive model is utilized in the analysis. Methods to obtain the stiffness and strength properties required by the constitutive model from the available test data are developed. Simulations of quasi-static coupon tests and impact tests of a represented braided composite are conducted. Overall, the developed method shows promise, but improvements that are needed in test and analysis methods for better predictive capability are examined.

Littell, Justin D.↗
NASA NTRS1982

The residue-measure criterion for model reduction in the analysis of the NASA Space Shuttle's digital flight control system

A residue-measure criterion model reduction technique is applied to the vehicle dynamics model used in the design and analysis of the NASA Space Shuttle's digital flight control system. As implemented in this study the residue-measure technique involved an a priori residue calculation with control system biasing. The predictions of the reduced model are compared to vehicle level dynamic stability test data. These comparisons show an excellent correlation of the dominant spectral and response features between the model and test data. In addition, the application of the reduction technique to various Shuttle mission flight phases is demonstrated.

Gluch, D. P.↗
NASA NTRS1997

Accurate Cold-Test Model of Helical TWT Slow-Wave Circuits

Recently, a method has been established to accurately calculate cold-test data for helical slow-wave structures using the three-dimensional electromagnetic computer code, MAFIA. Cold-test parameters have been calculated for several helical traveling-wave tube (TWT) slow-wave circuits possessing various support rod configurations, and results are presented here showing excellent agreement with experiment. The helical models include tape thickness, dielectric support shapes and material properties consistent with the actual circuits. The cold-test data from this helical model can be used as input into large-signal helical TWT interaction codes making it possible, for the first time, to design a complete TWT via computer simulation.

Kory, Carol L.↗
NASA NTRS2019

Response versus scan angle derived from polarization testing for JPSS-2 VIIRS

For the VIIRS (Visible Infrared Imaging Radiometer Suite) onboard the JPSS (Joint Polar Satellite System) missions, extensive ground testing is performed to characterize some aspects of the sensor that cannot be measured once the instruments are on-orbit. Two such parameters are the response versus scan angle (RVS) and polarization sensitivity. The pre-launch tests that characterize these parameters share a number of similarities. This paper will show that the polarization test data can be used to generate RVS results that are comparable to the results produced from the RVS test itself. The polarization test data also provides additional information about how the RVS changes with both scan angle and polarization state.

JPSS↗
NASA NTRSDate not supplied

Simulations of Cryogenic Line Chilldown with Advanced Sub-Grid Wall Boiling Models

A meso-scale model developed at MIT [2][11] for boiling processes in water was adapted for cryogens and demonstrated for chilldown of propellant transfer lines in both liquid nitrogen and hydrogen. The sub-grid boiling model accurately captures the contributions to heat transfer from the generation of bubble nuclei, growth, and interaction of the bubbles in the microlayer as well as quenching of the boiling surface following bubble departure. It was adapted for cryogenic fluids using thermodynamic scaling concepts taking into account non-dimensional pressures and temperatures that are scaled by the corresponding critical values for the fluid. The boiling model was demonstrated for line chilldown in liquid nitrogen (Darr et al. [6]). The predicted wall temperature at which quenching occurs was close to the test data while the slope of the temperature curve after quenching is initiated, showing a steeper variation than the test data. Simulations were also performed for liquid hydrogen by simulating experiments of Hartwig et al. [7]. Chilldown times in liquid hydrogen are much more rapid due to higher heat transfer in the film boiling regime and accounting for the higher turbulence levels were found to be important. Furthermore, at the much lower fluid temperatures in liquid hydrogen flows, accounting for the variable thermal properties of the solid material is critical and has a dramatic impact on the quench times. The need for additional studies to better understand the evolution of the quench front in liquid hydrogen was noted.

Computational Fluid Dynamics↗
NASA NTRSDate not supplied

Simulations of Cryogenic Line Chilldown with Advanced Sub-Grid Wall Boiling Models

A meso-scale model developed at MIT [2][11] for boiling processes in water was adapted for cryogens and demonstrated for chilldown of propellant transfer lines in both liquid nitrogen and hydrogen. The sub-grid boiling model accurately captures the contributions to heat transfer from the generation of bubble nuclei, growth, and interaction of the bubbles in the microlayer as well as quenching of the boiling surface following bubble departure. It was adapted for cryogenic fluids using thermodynamic scaling concepts taking into account non-dimensional pressures and temperatures that are scaled by the corresponding critical values for the fluid. The boiling model was demonstrated for line chilldown in liquid nitrogen (Darr et al. [6]). The predicted wall temperature at which quenching occurs was close to the test data while the slope of the temperature curve after quenching is initiated, showing a steeper variation than the test data. Simulations were also performed for liquid hydrogen by simulating experiments of Hartwig et al. [7]. Chilldown times in liquid hydrogen are much more rapid due to higher heat transfer in the film boiling regime and accounting for the higher turbulence levels were found to be important. Furthermore, at the much lower fluid temperatures in liquid hydrogen flows, accounting for the variable thermal properties of the solid material is critical and has a dramatic impact on the quench times. The need for additional studies to better understand the evolution of the quench front in liquid hydrogen was noted.

Computational Fluid Dynamics↗
NASA NTRSDate not supplied

Development of an Ejectable Data Recorder Ejection Mechanism for the Low Earth Orbit Flight Test of an Inflatable Decelerator

On November 10, 2022, the 1100kg (2,425 lbs.) LOFTID Reentry Vehicle (RV) was launched on a United Launch Alliance Atlas V as a secondary payload with the Joint Polar Surveyor System-2. The 6-meter diameter (~20 ft.) aeroshell (a type of heat shield) entered the atmosphere at 8 kilometers per second (18,000 miles per hour), and flew nominally, enduring the intended heat pulse that saw temperatures exceeding 1371˚C (2500˚F) on the front side while the payload skin remained only about 38˚C (100˚F). The RV exceeded Mach 30 and the heat-affected aeroshell withstood a pressure pulse that exerted 9g’s deceleration maintaining stable flight through the hypersonic, supersonic, transonic, and subsonic regimes to the parachute deployment. As part of the Agency’s strategic goal “to extend human presence deeper into space and to the moon for sustainable long-term exploration and utilization”, the LOFTID inflatable aerodynamic decelerator or aeroshell technology could one day help land humans on Mars. As with any flight test, data collection is of utmost importance. Without a data downlink and a possibility of the RV sinking before the recovery crew got to it, a secondary data collection method was introduced. The RV would eject a data recorder, which would have a duplicate copy of the on-board flight date, before splashdown and be retrieved separately. This paper discusses the development of the ejection mechanism used to eject the data recorder from the RV during the test flight. The development includes discussions of design constraints, a design overview, the testing program, and lessons learned throughout the process all the way through successful data recorder recovery.

mechanism↗
NASA NTRS1990

Obtaining consistent models of helicopter flight-data measurement errors using kinematic-compatibility and state-reconstruction methods

A new method was developed for application of Kalman Filter/Smoothers to post-flight processing of helicopter flight test dynamic measurements. This processing includes checking for kinematic compatibility among the measurements, identification of a measurement error model, and reconstruction of both measured and unmeasured time histories. Emphasis is placed on identification of a parametric measurement error model which is valid for a set of flight test data. This is facilitated through a new method of concatenating several maneuver time histories. The method also includes a model structure determination step which ensures that a physically realistic parameterization has been achieved. Application of the method to a set of BO-105 flight test data is illustrated. The resulting minimally parameterized error model is shown to characterize the measurement errors of the entire data set with very little variation in the parameter values. Reconstructed time histories are shown to have increased bandwidths and signal to noise ratios.

Fletcher, Jay W.↗
NASA NTRS1976

Experimental investigation to validate use of cryogenic temperatures to achieve high Reynolds numbers in boattail pressure testing

An investigation has been conducted in the Langley 1/3 meter transonic cryogenic tunnel to validate the use of cryogenic temperatures to achieve high Reynolds numbers in nozzle boattail pressure testing. Tests were conducted at 0 degree angle of attack and at Mach numbers of 0.60, 0.85, and 0.90 on two wing-body configurations with differing boattail geometries. Test data were obtained by using two different techniques, the cryogenic method and the conventional method, to obtain the same Reynolds number. Later, the test data obtained from the two techniques on boattail pressure coefficient distributions and pressure drag coefficients were compared; results from the comparisons show excellent repeatability for all test conditions and indicate no measurable errors when using cryogenic temperatures to achieve high Reynolds numbers for nozzle boattail pressure testing.

Reubush, D. E.↗
NASA NTRS1983

In-house welding studies supporting the prelaunch assessment of the STS-6 main engines

Welding studies were undertaken as a result of problems with the Challenger engines. The process used to perform these welds on heat exchanger coils, and sample test data, are described. Recommendations for process improvement are included. Effort to simulate problem welds, as well as good welds, test data, and conclusions for the high pressure fuel turbopump are also are discussed.

Hawkins, L. L.↗
NASA NTRS1995

Parameter identification and modeling of longitudinal aerodynamics

Using a comprehensive flight test database and a parameter identification software program produced at NASA Ames Research Center, a math model of the longitudinal aerodynamics of the Harrier aircraft was formulated. The identification program employed the equation error method using multiple linear regression to estimate the nonlinear parameters. The formulated math model structure adhered closely to aerodynamic and stability/control theory, particularly with regard to compressibility and dynamic manoeuvring. Validation was accomplished by using a three degree-of-freedom nonlinear flight simulator with pilot inputs from flight test data. The simulation models agreed quite well with the measured states. It is important to note that the flight test data used for the validation of the model was not used in the model identification.

Aksteter, J. W.↗
NASA NTRS2002

Drag Prediction for the DLR-F4 Wing/Body using OVERFLOW and CFL3D on an Overset Mesh

This paper reviews the importance of numerical drag prediction in an aircraft design environment. A chronicle of collaborations between the authors and colleagues is discussed. This retrospective provides a road-map which illustrates some of the actions taken in the past seven years in pursuit of accurate drag prediction. The advances made possible through these collaborations have changed the manner in which business is conducted during the design of all-new aircraft. The subject of this study is the DLR-F4 wing/body transonic model. Specifically, the work conducted herein was in support of the 1st CFD Drag Prediction Workshop, which was held in conjunction with the 19th Applied Aerodynamics Conference in Anaheim, CA during June, 2001. Comprehensive sets of OVERFLOW simulations were independently performed by several users on a variety of computational platforms. CFL3D was used on a limited basis for additional comparison on the same overset mesh. Drag polars based on this database were constructed with a CFD-to-Test correction applied and compared with test data from three facilities. These comparisons show that the predicted drag polars fall inside the scatter band of the test data, at least for pre-buffet conditions. This places the corrected drag levels within 1% of the averaged experimental values. At the design point, the OVERFLOW and CFL3D drag predictions are within 1-2% of each other. In addition, drag-rise characteristics and a boundary of drag-divergence Mach number are presented.

Vassberg, John C.↗
NASA NTRS1984

Development and Evaluation of a Performance Modeling Flight Test Approach Based on Quasi Steady-State Maneuvers

The development, implementation and flight test evaluation of a performance modeling technique which required a limited amount of quasisteady state flight test data to predict the overall one g performance characteristics of an aircraft. The concept definition phase of the program include development of: (1) the relationship for defining aerodynamic characteristics from quasi steady state maneuvers; (2) a simplified in flight thrust and airflow prediction technique; (3) a flight test maneuvering sequence which efficiently provided definition of baseline aerodynamic and engine characteristics including power effects on lift and drag; and (4) the algorithms necessary for cruise and flight trajectory predictions. Implementation of the concept include design of the overall flight test data flow, definition of instrumentation system and ground test requirements, development and verification of all applicable software and consolidation of the overall requirements in a flight test plan.

Yechout, T. R.↗
NASA NTRS1993

Flight service evaluation of composite components on the Bell helicopter model 206L

This is the final report on the advanced composite components which were placed in service on the 206L LongRanger helicopters in the continental United States, Canada, and Alaska. This report covers all test data which was gathered, as well as maintenance histories of the parts. The previous reports describe the fabrication, service experiences, and test data through 1986. This report contains information from these references, as well as data gathered after 1986. The status of the 40 sets of components is discussed. Each set consisted of a vertical fin, forward fairing, litter door, and baggage door. Almost 500,000 flight hours were accumulated on the 160 parts, with the high-time part accumulating 14,687 flight hours. Over 60 percent of the parts were destructively tested to measure strength and stiffness retention over the course of the program. The vertical fins had the greatest strength retention followed by the litter doors. The baggage doors had the poorest retention of strength. There was very little difference in property retention between the four primary operating regions: Northwest U.S., Southwest U.S., Gulf of Mexico Coastal Region, and the Northeast U.S. and Eastern Canada Region. The field problems have ranged from two lightning-struck fins to significant delaminations in the baggage doors. There was only one environmentally related field incident, in which the glass windows on the litter doors were found to loosen due to high temperatures experienced in the southwest region.

Wilson, Henry↗
NASA NTRS1974

Space shuttle maneuvering engine reusable thrust chamber program. Task 11: Low epsilon stability test report data dump

The stability characteristics of the like-doublet injector were defined over the range of OME chamber pressures and mixture ratios. This was accomplished by bomb testing the injector and cavity configurations in solid wall thrust chamber hardware typical of a flight contour with fuel heated to regenerative chamber outlet temperatures. It was found that stability in the 2600-2800 Hz region depends upon injector hydraulics and on chamber acoustics.

Pauckert, R. P.↗