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NASA NTRS1979

A temperature dependent fatigue failure criterion for graphite/epoxy laminates

A fatigue failure criterion applicable to composite materials is developed and applied to predict the fatigue behavior of graphite/epoxy laminates with particular emphasis on the influence of temperature. Tensile stress-strain curves and tension-tension fatigue curves for various unidirectional, angle-ply and symmetrically balanced laminates were developed at test temperatures of 25 C, 74 C and 114 C. In general for most laminates a reduction in both static strength and fatigue strength is observed with increasing temperature. This reduction appeared more severe in fatigue loading than in static tensile loading and most severe where the shear stress in the lamina is the dominant failure mode. Through an analytical formulation of shifting functions for the influences of temperature, all fatigue data are shown to be capable of being reduced to a single reference curve at some temperature. Additionally, examples are given which demonstrate the capability of the fatigue failure criterion to predict failure of complex symmetrically balanced laminates from relevant parameters obtained from the observed behavior of unidirectional and angle-ply laminates.

Rotem, A.↗

NASA NTRS1990

Strike-slip faulting, wrinkle ridges, and time variable stress states in the Coprates Region of Mars

The existence of strike-slip faults was recently documented in two locations on Mars. Two clear examples are reviewed located southeast of Valles Marineris and preliminary evidence is presented for more widespread strike-slip deformation elsewhere in Coprates. The first two examples show that strike-slip faulting occurred in a broad zone east of the Coprates Rise spanning approximately 400 km east-west by perhaps 1000 km north-south. The last example suggests that the growth of major wrinkle ridges throughout Coprates may have been influenced by horizontally directed shear stresses and that more than one generation of ridges was produced. Thus, 'compressional' deformation of ridged plains south of Valles Marineris was spatially heterogeneous and a temporal change in stress may have been involved.

Schultz, Richard A.↗

NASA NTRS1939

The limit of stability of a curved plate strip under shear and axial stresses

For an infinitely long plate strip of constant curvature there is set up the buckling condition for combined shear and axial stresses. Assumptions are made of the vanishing of the moments acting on the longitudinal edges and of the vanishing of the tangential displacements u and the transverse stresses sigma(sub y) (longitudinal stiffeners nonresistant to bending in the circumferential direction). The buckling condition is evaluated for the case of pure shear and an approximate formula is derived for the critical stresses for large curvatures. In connection with the discussion of the methods and results there is defined the range of validity and the buckling condition set up.

Kromm, A↗

DOE OSTI2024

Stable water splitting using photoelectrodes with a cryogelated overlayer

Hydrogen production techniques based on solar-water splitting have emerged as carbon-free energy systems. Many researchers have developed highly efficient thin-film photoelectrochemical (PEC) devices made of low-cost and earth-abundant materials. However, solar water splitting systems suffer from short lifetimes due to catalyst instability that is attributed to both chemical dissolution and mechanical stress produced by hydrogen bubbles. A recent study found that the nanoporous hydrogel could prevent the structural degradation of the PEC devices. In this study, we investigate the protection mechanism of the hydrogel-based overlayer by engineering its porous structure using the cryogelation technique. Tests for cryogel overlayers with varied pore structures, such as disconnected micropores, interconnected micropores, and surface macropores, reveal that the hydrogen gas trapped in the cryogel protector reduce shear stress at the catalyst surface by providing bubble nucleation sites. The cryogelated overlayer effectively preserves the uniformly distributed platinum catalyst particles on the device surface for over 200 h. Our finding can help establish semi-permanent photoelectrochemical devices to realize a carbon-free society.

42 ENGINEERING↗

NASA NTRS1984

The structure of the vorticity field in turbulent channel flow. Part 2: Study of ensemble-averaged fields

Several conditional sampling techniques are applied to a data base generated by large-eddy simulation of turbulent channel flow. It is shown that the bursting process is associated with well-organized horseshoe vortices inclined at about 45 deg. to the wall. These vortical structures are identified by examining the vortex lines of three-dimensional, ensemble averaged vorticity fields. Two distinct horseshoe-shaped vortices corresponding to the sweep and ejection events are detected. These vortices are associated with high Reynolds shear stress and hence make a significant contribution to turbulent energy production. The dependency of the ensemble averaged vortical structures on the detection criteria, and the question of whether this ensemble-averaged structure is an artifact of the ensemble averaging process are examined. The ensemble-averaged pattern of these vortical structures that emerge from the analysis could provide the basis for a hypothetical model of the organized structures of wall-bounded shear flows.

Kim, J.↗

NASA NTRS1986

The structure of the vorticity field in turbulent channel flow. II - Study of ensemble-averaged fields

Several conditional sampling techniques are applied to a data base generated by large-eddy simulation of turbulent channel flow. It is shown that the bursting process is associated with well-organized horseshoe vortices inclined at about 45 deg to the wall. These vortical structures are identified by examining the vortex lines of three-dimensional, ensemble averaged vorticity fields. Two distinct horseshoe-shaped vortices corresponding to the sweep and ejection events are detected. These vortices are associated with high Reynolds shear stress and hence make a significant contribution to turbulent energy production. The dependency of the ensemble averaged vortical structures on the detection criteria, and the question of whether this ensemble-averaged structure is an artifact of the ensemble averaging process are examined. The ensemble-averaged pattern of these vortical structures that emerge from the analysis could provide the basis for a hypothetical model of the organized structures of wall-bounded shear flows.

Kim, J.↗

DOE OSTI2024

Data-driven closure modeling for hypersonic turbulent flows

The Reynolds-averaged Navier–Stokes (RANS) equations remain a workhorse technology for simulating compressible fluid flows of practical interest. Due to model-form errors, however, RANS models can yield erroneous predictions that preclude their use on mission-critical problems. This report summarizes work performed from FY22-FY24 focused on improving RANS models for hypersonic flows using data-driven modeling and scientific machine learning. In this work we: 1. Investigate the current capabilities of RANS models in Sandia’s parallel aerodynamics and re-entry code (SPARC) for hypersonic flows with a focus on shock boundary layer interactions (SBLIs), 2. Assess several established corrections that exist in the literature aimed at improving predictions for SBLIs, 3. Develop improved models for the Reynolds stress tensor using tensor-basis neural networks, 4. Develop a neural-network-based variable turbulent Prandtl number model to reduce errors in wall heating in SBLIs. 5. Begin future investigations including employing the LIFE framework to improve wall heating predictions in SBLIs as well as the ensemble Kalman filter. We find that current RANS models in SPARC are deficient for complex SBLI flows. In particular, no current model jointly predicts wall heat flux, wall shear stress, and wall pressure with reasonable accuracy. Existing corrections help, but do not alleviate this issue altogether. The development of improved models for the Reynolds stress tensor via tensor-basis neural networks results in more predictive RANS models across a suite of low-speed and high-speed cases. For hypersonic boundary layers, the inclusion of the wall-normal Reynolds stress via TBNNs has an appreciable impact on the wall-normal momentum balance and wall quantities. However, we find that improvements to the Reynolds stress tensor do not address the over-prediction in wall heat flux in SBLIs. We find that a neural-network-based variable turbulent Prandtl number model systematically and substantially improves wall heating predictions for a range of SBLI cases.

97 MATHEMATICS AND COMPUTING↗

NASA NTRS1979

Laser Doppler velocity measurements in subsonic, transonic, and supersonic turbulent boundary layers

Recent measurements have used laser Doppler velocimetry to make direct measurements of the Reynolds stress in turbulent boundary layers in the Mach number range 1.5 to 3.0. A serious anomaly, however, is exhibited in these measurements in that the maximum of -u-prime v-prime occurs much farther from the wall than is reasonable for flow at constant pressure. The purpose of the present experiments was to obtain redundant data over a substantial range of Mach numbers (0.1-2.2) in an effort to resolve the anomaly in turbulent shearing stress.

Dimotakis, P. E.↗

NASA NTRS2000

Recent Turbulence Model Advances Applied to Multielement Airfoil Computations

A one-equation linear turbulence model and a two-equation nonlinear explicit algebraic stress model (EASM) are applied to the flow over a multielement airfoil. The effect of the K-epsilon and K-omega forms of the two-equation model are explored, and the K-epsilon form is shown to be deficient in the wall-bounded regions of adverse pressure gradient flows. A new K-omega form of EASM is introduced. Nonlinear terms present in EASM are shown to improve predictions of turbulent shear stress behind the trailing edge of the main element and near midflap. Curvature corrections are applied to both the one- and two-equation turbulence models and yield only relatively small local differences in the flap region, where the flow field undergoes the greatest curvature. Predictions of maximum lift are essentially unaffected by the turbulence model variations studied.

Rumsey, Christopher L.↗

NASA NTRS1973

An integral turbulent kinetic energy analysis of free shear flows

Mixing of coaxial streams is analyzed by application of integral techniques. An integrated turbulent kinetic energy (TKE) equation is solved simultaneously with the integral equations for the mean flow. Normalized TKE profile shapes are obtained from incompressible jet and shear layer experiments and are assumed to be applicable to all free turbulent flows. The shear stress at the midpoint of the mixing zone is assumed to be directly proportional to the local TKE, and dissipation is treated with a generalization of the model developed for isotropic turbulence. Although the analysis was developed for ducted flows, constant-pressure flows were approximated with the duct much larger than the jet. The axisymmetric flows under consideration were predicted with reasonable accuracy. Fairly good results were also obtained for the fully developed two-dimensional shear layers, which were computed as thin layers at the boundary of a large circular jet.

Peters, C. E.↗

NASA NTRS1982

Influence of layer thickness on the strength of angle-ply laminates

Experimental results are presented showing that the strength and toughness of finite width angle-ply laminates can be increased significantly by using an alternating layer stacking sequence as opposed to a clustered configuration. The ultimate tensile stress of an alternating plus/minus theta laminate of the form (+ or - theta) sub 2 sub s can be much as 1.5 times that of a clustered configuration of the form theta sub 2/-theta sub 2 sub s. Further, the toughness of the alternating layer configuration can be as much as 2.7 times that of the clustered configuration. These differences are explained analytically through consideration of the influence of layer thickness on the magnitude of the interlaminar shear stress and by examination of failed specimens. It is shown that the two laminate configurations exhibit distinctly different failure modes for some fiber angles. Both laminate configurations exhibit catastrophic failure with the damage limited essentially to a small region defined by the length of a single crack across the width of the specimen, parallel to the fiber direction. Results are presented for T300/5208 graphite-epoxy for fiber orientations of 10, 30, and 45 deg.

Herakovich, C. T.↗

DOE OSTI2021

Revealing the effect of local stresses on twin growth mechanisms in titanium using synchrotron X-ray diffraction

Deformation twinning has a significant impact on the evolution of microstructure and mechanical response in hexagonal close packed (hcp) metals. Understanding the physical mechanisms associated with twin nucleation and growth processes is important to enable the broad use of hcp metals. While both nucleation and growth are conditioned by the local stress state, few studies have quantified it in bulk deformed samples. In this study, we reveal the effects of local stresses on twin thickening using in-situ synchrotron experiments with differential aperture X-ray microscopy. High purity Ti is deformed under four-point bending to activate {1012} tensile twins. Further, 3D stress fields with a spatial resolution of 0.5μm are mapped in the vicinity of low and high macroscopic Schmid factor (MSF) twins growing inside a grain. Reconciling this experimental analysis with recent twin growth models reveals that the growth of low MSF twins is limited by the nucleation of twin growth defects in the high-purity Ti sample. While growth-inducing defect nucleation may occur in many places on the interface of the high resolved shear stress (RSS)/MSF twin, the nucleation rate of twinning disconnections for the low MSF twin is high only at the end of the twin near a stress concentration. Once nucleated, these defects easily propagate into lower RSS regions of the grain resulting in twin growth. This work highlights the importance of stress concentrations not only for twin (embryo) nucleation, but also to the growth process of twins, particularly in low MSF twins.

36 MATERIALS SCIENCE↗

NASA NTRS1992

Low-Reynolds-number effects in a fully developed turbulent channel flow

Low-Reynolds-number effects are observed in the inner region of a fully developed turbulent channel flow, using data obtained either from experiments or by direct numerical simulations. The Reynolds-number influence is observed on the turbulence intensities and to a lesser degree on the average production and dissipation of the turbulent energy. In the near-wall region, the data confirm Wei and Willmarth's (1989) conclusion that the Reynolds stresses do not scale on wall variables. One of the reasons proposed to account for this behavior, namely, the 'geometry' effect or direct interaction between inner regions on opposite walls, was investigated in some detail by introducing temperature at one of the walls, both in experiment and simulation. Although the extent of penetration of thermal excursions into the opposite side of the channel can be significant at low Reynolds numbers, the contribution these excursions make to the Reynolds shear stress and the spanwise vorticity in the opposite wall region is negligible. In the inner region, spectra and cospectra of the velocity fluctuations u and v change rapidly with the Reynolds number, the variations being mainly confined to low wavenumbers in the u spectrum.

Antonia, R. A.↗

NASA NTRS1983

Superposition method for analysis of free-edge stresses

Superposition techniques were used to transform the edge stress problem for composite laminates into a more lucid form. By eliminating loads and stresses not contributing to interlaminar stresses, the essential aspects of the edge stress problem are easily recognized. Transformed problem statements were developed for both mechanical and thermal loads. Also, a technique for approximate analysis using a two dimensional plane strain analysis was developed. Conventional quasi-three dimensional analysis was used to evaluate the accuracy of the transformed problems and the approximate two dimensional analysis. The transformed problems were shown to be exactly equivalent to the original problems. The approximate two dimensional analysis was found to predict the interlaminar normal and shear stresses reasonably well.

Whitcomb, J. D.↗

NASA NTRS1983

Superposition method for analysis of free-edge stresses

Whitcomb, J. D.↗

NASA NTRSDate not supplied

The Measurement of Shear Strain in Impact Ice Using a Modified Lap Joint Test and Digital Image Correlation

The results of ice adhesion testing efforts are typically quantified using the maximum shear stress sustained at the interface before the ice detaches from the underlying substrate. While this singular value can be useful for understanding the role icing wind tunnel conditions and substrate surface properties have on the strength of the ice-substrate interface, it does not capture the mechanical behavior of the ice during an experiment. To better understand the deformation of the ice sample and ice-substrate interface during testing, digital image correlation was applied to the lap-joint shear test methodology utilized at NASA Glenn Research Center. Preparation of the sample surface for digital image correlation, initial parsing of the correlation data, and the time synchronization of data from multiple sources are discussed. Using the directional components of deformation measured via digital image correlation, a novel approach to calculating the interfacial shear strain is presented. Results from analyzing several impact ice samples consistently reveals a non-linear response in the ice during mechanical loading which occurs prior to sample delamination, a behavior not observable in the force and displacement data gathered from the testing apparatus. Both the full and small angle forms of the engineering shear strain are evaluated, with the full shear strain form providing considerably lower noise levels. The transition of sample response from near the interface to the bulk behavior of the ice under shear loading is discussed with results from several samples being presented.

Ice adhesion↗

NASA NTRSDate not supplied

The Measurement of Shear Strain in Impact Ice Using a Modified Lap Joint Test and Digital Image Correlation

: Ice Adhesion, Digital Image Correlation, Experim↗

DOE OSTI2022

Atomistic deformation mechanism of silicon under laser-driven shock compression

Abstract Silicon (Si) is one of the most abundant elements on Earth, and it is the most widely used semiconductor. Despite extensive study, some properties of Si, such as its behaviour under dynamic compression, remain elusive. A detailed understanding of Si deformation is crucial for various fields, ranging from planetary science to materials design. Simulations suggest that in Si the shear stress generated during shock compression is released via a high-pressure phase transition, challenging the classical picture of relaxation via defect-mediated plasticity. However, direct evidence supporting either deformation mechanism remains elusive. Here, we use sub-picosecond, highly-monochromatic x-ray diffraction to study (100)-oriented single-crystal Si under laser-driven shock compression. We provide the first unambiguous, time-resolved picture of Si deformation at ultra-high strain rates, demonstrating the predicted shear release via phase transition. Our results resolve the longstanding controversy on silicon deformation and provide direct proof of strain rate-dependent deformation mechanisms in a non-metallic system.

36 MATERIALS SCIENCE↗