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Modular Standards for Space Power Systems

This presentation presents an approach to provide commonality for future space power systems through a set of modular power standards. The approach presented breaks down the electrical power conversion and distribution system into the lowest level functions, which are represented by power electronics modules, and serve as the foundational building blocks of the system. A series of Modular Power Standards has been developed to define the functions and interfaces of the lowest level of the electrical power system, or for each type of power electronics module. The power electronics modules, when integrated with a common chassis and backplane, can then be built up into modular electronics assemblies, which have been demonstrated and characterized in a relevant ground test environment.

Gardner, Brent G.

Higher Power Design Concepts for NASA's Kilopower Reactor

The successful testing of the Kilopower reactor during the KRUSTY (Kilopower Reactor Using Stirling TechnologY) experiment significantly reduced the risk to fly fission power systems by demonstrating stable reactor operation through nominal and severe simulated mission scenarios. The experiment validated the neutronics, heat transfer, and power conversion systems needed for 1 kilowatt of electrical power production from the Kilopower reactor. The need for higher power reactors to support human exploration missions to the moon and Mars has become increasingly important due to the urgency to put boots on the moon by 2024 and have a sustainable presence in the following years. This desire has prompted NASA to continue the development of the Kilopower reactor to extend the power up to 10 kilowatts of electricity in support of a lunar base. These 10 kilowatt units are expected to be used as standalone units or be ganged together to create a modular power grid for propellent production, human habitats, and robotic exploration to name a few. The Kilopower reactor was originally designed to produce electrical power from 1 to 10 kilowatts using the same highly enriched uranium fuel, sodium heat pipes, and Stirling convertors at the proper scale. Consideration has also been given to the use of low enriched uranium fuel for these missions and will be studied along with the other aspects of the reactor. This paper will focus on the design concepts and trades associated with the scale up of the Kilopower power conversion system and heat transfer system to support human exploration of the moon and Mars.

Gibson, Marc

More / All Electric Vertical Take-Off and Landing (VTOL) Vehicle Sensitivities to Propulsion and Power Performance

Battery power and energy density are important parameters for the emerging concepts for more / all-electric vehicles. Electric propulsion and power system performance is also important. To better understand how electric propulsion and power systems component performance influences overall vehicle design, a sensitivity assessment was performed noting changes in vehicle gross weight and energy usage. Updated versions of the Revolutionary Vertical lift Technology (RVLT) Project vertical take-off and landing (VTOL) urban air mobility (UAM) reference vehicles and missions were used. NASA electric vehicle studies are discussed which were used to help select the range of electric propulsion and power system performance parameters used in this assessment. Thermal management systems (TMS) considerations are also important; new and innovative power management and distribution systems can reduce electric system weight and losses, reducing thermal management constraints often imposed by electric systems modest maximum use temperatures. Vehicles with higher disk loadings (smaller rotors) require higher power levels per unit weight for VTOL operations, which make them more sensitive to electric system weights and efficiencies. Battery, all-electric vehicles show different sensitivities to component performance than turboelectric or hybrids systems. Battery, all-electric propulsion systems may increase vehicle weight and size, but still results in lower mission energy usage than their hydrocarbon-fueled versions. Significant vehicle weight growth to electric propulsion and power system power-to-weight reductions also occurs at different levels among the various concepts. From these results, one can more readily identify required component performance levels, potential component choices or, research and development paths.

Electric Propulsion Systems (Aircraft)

More / All Electric Vertical Take-Off and Landing (VTOL) Vehicle Sensitivities to Propulsion and Power Performance

Battery power and energy density are important parameters for the emerging concepts for more / all-electric vehicles. Electric propulsion and power system performance is also important. To better understand how electric propulsion and power systems component performance influences overall vehicle design, a sensitivity assessment was performed noting changes in vehicle gross weight and energy usage. Updated versions of the Revolutionary Vertical lift Technology (RVLT) Project vertical take-off and landing (VTOL) urban air mobility (UAM) reference vehicles and missions were used. NASA electric vehicle studies are discussed which were used to help select the range of electric propulsion and power system performance parameters used in this assessment. Thermal management systems (TMS) considerations are also important; new and innovative power management and distribution systems can reduce electric system weight and losses, reducing thermal management constraints often imposed by electric systems modest maximum use temperatures. Vehicles with higher disk loadings (smaller rotors) require higher power levels per unit weight for VTOL operations, which make them more sensitive to electric system weights and efficiencies. Battery, all-electric vehicles show different sensitivities to component performance than turboelectric or hybrids systems. Battery, all-electric propulsion systems may increase vehicle weight and size, but still results in lower mission energy usage than their hydrocarbon-fueled versions. Significant vehicle weight growth to electric propulsion and power system power-to-weight reductions also occurs at different levels among the various concepts. From these results, one can more readily identify required component performance levels, potential component choices or, research and development paths.

electric propulsion systems (aircraft) mission ana

The Effectiveness of Power Distribution Systems for Deployment on the Lunar Surface

Lunar habitation missions are currently being planned to have astronauts return to the moon by the mid 2020’s with a sustained lunar presence by the end of the decade. The various landed modules needed to support the missions are expected to be distributed around Shackleton Crater at distances ranging from 1 to 15 km and with power needs ranging from 10 kW to 50kW. Current plans call for a solar array to be installed on the rim of the crater that receives near-constant sunlight year around with a power distribution system that transfers power from the source to consumers. This paper details several power distribution systems: DC transmission lines, radio frequency power beaming, and optical power beaming. Sizing algorithms for each of these distributions systems along with their necessary subsystems were developed from literature and subject matter expertise input. Several experiments were then conducted to determine the performance of the systems along with their sensitivities to changes in assumptions for various sub-components. The defined Figures of Merit enable mission designers to select the best power distribution system for each possible power consumer mission scenario. The experimental results were analyzed and compiled into a set of figures that highlight the conditions for which a certain system outperforms the other.

Bradford Robertson

The Effectiveness of Power Distribution Systems for Deployment on the Lunar Surface

Lunar habitation missions are currently being planned to have astronauts return to the moon by the mid 2020’s with a sustained lunar presence by the end of the decade. The various landed modules needed to support the missions are expected to be distributed around Shackleton Crater at distances ranging from 1 to 15 km and with power needs ranging from 10 kW to 50kW. Current plans call for a solar array to be installed on the rim of the crater that receives near-constant sunlight year around with a power distribution system that transfers power from the source to consumers. This paper details several power distribution systems: DC transmission lines, radio frequency power beaming, and optical power beaming. Sizing algorithms for each of these distributions systems along with their necessary subsystems were developed from literature and subject matter expertise input. Several experiments were then conducted to determine the performance of the systems along with their sensitivities to changes in assumptions for various sub-components. The defined Figures of Merit enable mission designers to select the best power distribution system for each possible power consumer mission scenario. The experimental results were analyzed and compiled into a set of figures that highlight the conditions for which a certain system outperforms the other.

Bradford Robertson

Power Rover

The Power Rover project is a North Dakota State University (NDSU) undergraduate investigation into the design of a rover that would generate, store, and deliver power to other rovers and equipment on the surface of Mars funded through the NASA X-Hab challenge. X-Hab is a portion of NASA that challenges students to act as a new set of eyes and design engineered solutions that address critical needs of the Artemis program. The goal of this specific project was to design, build, and test an Earth-based prototype of a Martian rover called the Power Rover. The Power Rover is a solar, nuclear, and wind powered tele-operated rover that can generate, store, and deliver power to other rovers or equipment on the Martian surface that are in critical power situations. Due to the large complexity of the project, it was assigned to three senior design groups within the NDSU Mechanical Engineering and Electrical Engineering departments. These groups include an electrical team, power generation and storage team, and structure and drivetrain team. This report will detail the information, findings, final design solutions, and testing that have been made by the NDSU teams during the fall and spring semesters of the 2021-2022 academic school year.

Alex Johnson

Low Frequency ULF Waves in the Earth’s Inner Magnetosphere: Power Spectra During High Speed Streams and Quiet Solar Wind and Seeding of EMIC Waves

Here we extend the scope of the Gamayunov and Engebretson (2021, hereinafter Paper 1) work by analyzing the low frequency ultra-low-frequency (ULF) wave power spectra in the Earth’s inner magnetosphere during high speed stream (HSS) and quiet solar wind (QSW) driving conditions in the upstream solar wind (SW) and comparing our results to the results of Paper 1, where the statistics of ULF wave power spectra during coronal mass ejections (CMEs) are presented. The most important results of our statistical and comparative analyses are as follows. (a) During CMEs, HSSs, and QSW, the magnetic field power spectra of the transverse and compressional fluctuations are well approximated by power-laws in the ∼ mHz - Hz frequency range, where on average the parameters of power-law fits during CMEs and HSSs are close, and those during QSW differ considerably from the respective parameters during CMEs and HSSs. (b) The dominance of the average compressional power over the average transverse power for the low frequency ULF waves during the 0 < SYM/H . 25 nT geomagnetic conditions may serve as a proxy of HSSs in the upstream SW, whereas the opposite relation between the average powers is an indication of CMEs. (c) Independently of the SW driving conditions, a turbulent energy cascade from low frequencies in the ULF wave frequency range into the higher frequency range exists in the Earth’s inner magnetosphere, supplying the nonthermal electromagnetic seed fluctuations needed for the growth of electromagnetic ion cyclotron (EMIC) waves (∼ Hz) due to relaxation of unstable distributions of energetic magnetospheric ions.

Konstantin V. Gamayunov

Power Converter Design for the Europa Lander Motor Controller

This paper will outline the design and test results for the Europa Lander motor controller’s Power Conversion Slice. Europa Lander is a proposed NASA mission concept to send a stationary spacecraft to Jupiter’s Icy Moon, Europa, to search for subsurface biosignatures. The Power Conversion Card is one of the many technologies designed for this mission. The Power Conversion Card’s primary function is to convert the power supplied by the spacecraft battery to usable power for use within the motor controller. In addition, this card provides power system telemetry to the spacecraft computer. This card tolerates Europa’s harsh radiation environment within a protected vault to enable it to survive the external temperatures which can be as low as -184°C during the three-week mission. This design makes use of multiple commercially available radiation hardened electronics, including Cobham’s UT32M0R500 Arm Microcontroller along with VPT’s DC-DC Converters for power conversion. The microcontroller is used to collect local power system telemetry and assess card health autonomously without intervention from the spacecraft’s main computer. This paper will showcase the design behind the prototype and electrical testing results.

Lias, Malcolm

Interface Box for Dual Power Amplifier Modulators in Main Injector

The Proton Improvement Plan II (PIP-II) aims to enhance the current Fermilab particle accelerator complex to intensify and accelerate more beam. The project will power the beam as it heads from Illinois to the Deep Underground Neutrino Experiment (DUNE) in South Dakota by providing them with neutrinos. To intensify the beam, one of the PIP-II upgrades is to add a second power amplifier (PA) to the existing Main Injector cavities. In turn, this boosts the maximum output power to 400kW per station even though the PIP-II requirement is only 240kW. With more output power, more protons can be accelerated through the particle accelerator and in the case of the DUNE project, this is ideal given that the chance of a neutrino interacting with a proton or a neutron is one in ten billion. The power amplifier is added to the cavity and driven by the modulator. Within the modulator, the control unit receives input signals from the power supplies, moderates they are working properly, and controls the timing of the power up sequence. However, a challenge imposed by an additional PA was that the control unit could only read signals coming from the previous power supplies but not the additional second set. For this reason, the interface box was designed to facilitate the issue.

Ayala, Diana

Packaging a 650V/400A GaN Half-bridge Power Module with Ultra-low Parasitics for Electric Vehicle Drive Applications

This paper proposes a compact and efficient half-bridge power module with three 650 V / 150 A GaN dies in parallel. The power module incorporates a main power printed circuit board (PCB), an interface PCB, and a flex PCB to achieve low parasitics in both power loop and gate-side connection, resolving the issue of high parasitics typically encountered with wire bonding in high-current applications. Additionally, the interface PCB decouples the design constraints between the power loop and the gate loops. The proposed design is optimized with a vertical loop configuration to reduce power loop inductance through magnetic flux cancellation. Finite element analysis indicates that the power loop inductance is 0.58 nH at 100 MHz, while the maximum die junction temperature reaches 131 °C under an ambient temperature of 65 °C and a load current of 385 A. The proposed multi-piece PCB structure reduces the inductance of the drive circuit to minimize EMI and to mitigate false triggering. At the same time, it reduces impedance mismatches across different driver circuits, thereby achieving dynamic current sharing in multi-chip parallel configurations. Under simulation conditions of 400 V / 385 A, the current imbalance among chips was limited to 5 A. A 400 V / 385 A double-pulse test was conducted to experimentally validate the performance of the proposed power module.

30 DIRECT ENERGY CONVERSION

SPT-3G D1: A Measurement of Secondary Cosmic Microwave Background Anisotropy Power

We report new measurements of millimeter-wave temperature power spectra in the angular multipole range $1700 \le \ell \le 11,000$ (wavelengths $13^\prime \gtrsim λ\gtrsim 2^\prime$). We use two years of data in three observing bands centered near 95, 150, and 220 GHz from the SPT-3G receiver on the South Pole Telescope that cover a 1646 deg$^2$ region of the Southern sky. Using the measured power spectra, we present constraints on the thermal and kinematic Sunyaev-Zel'dovich (SZ) effects, radio galaxies, and cosmic infrared background (CIB). We find that inferred SZ powers are dependent on the detailed modeling of the thermal SZ-CIB correlation, and to a lesser extent on the assumed angular dependence of the SZ spectra. We report constraints for simulation-based model templates as well as fits where the angular dependencies of the SZ and CIB power spectra are allowed to vary. In the latter case at $\ell=3000$, we find thermal SZ power at 143 GHz of $D_{3000}^{\rm tSZ} = 4.91\pm0.37\, μ{\rm K}^2$ and kinematic SZ power of $D_{3000}^{\rm kSZ} =1.75\pm0.86\, μ{\rm K}^2$. We use the measured kinematic SZ power to estimate the duration of reionization, noting that the reionization inferences are sensitive to the model choices and assumed level of homogeneous kinematic SZ power from the late-time universe. We find a 95% limit on the duration from an ionization fraction of 25% to 75% of $Δ^{50} z_{\rm re} <\,3.8$ based on a semi-analytic model, or a limit on the duration from an ionization fraction of 5% to 95% of $Δ^{90} z_{\rm re} <\,6.1$ based on the AMBER simulations.

Chaubal, P. [Melbourne U.]

Power modeling of degraded PV systems: Case studies using a dynamically updated physical model (PV-Pro)

Power modeling, widely applied for health monitoring and power prediction, is crucial for the efficiency and reliability of Photovoltaic (PV) systems. The most common approach for power modeling uses a physical equivalent circuit model, with the core challenge being the estimation of model parameters. Traditional parameter estimation either relies on datasheet information, which does not reflect the system's current health status, especially for degraded PV systems, or requires additional I-V characterization, which is generally unavailable for large-scale PV systems. Thus, we build upon our previously developed tool, PV-Pro (originally proposed for degradation analysis), to enhance its application for power modeling of degraded PV systems. PV-Pro extracts model parameters from production data without requiring I-V characterization. This dynamic model, periodically updated, can closely capture the actual degradation status, enabling precise power modeling. PV-Pro is compared with popular power modeling techniques, including persistence, nominal physical, and various machine learning models. The results indicate that PV-Pro achieves outstanding power modeling performance, with an average nMAE of 1.4 % across four field-degraded PV systems, reducing error by 17.6 % compared to the best alternative technique. Furthermore, PV-Pro demonstrates robustness across different seasons and severities of degradation. The tool is available as a Python package at https://github.com/DuraMAT/pvpro.

14 SOLAR ENERGY

Probing Signal-Based Inertia and Frequency Response Estimation for Power Systems With High Levels of Inverter-Based Resources

Power system inertia is the inherent capability of a power system to resist changes in its frequency during disturbances. Real-time inertia estimation technology has become more important due to the low-inertia issues caused by the increasing integration levels of inverter-based resources (IBRs) from renewable energy; however, existing inertia estimation methods hardly consider multiple frequency response controls that act within the same time frame as conventional inertial response, thus making measured inertia values vary under different testing conditions. To resolve this issue, this paper proposes a novel real-time estimation method to simultaneously estimate a power system's inertia constant and frequency response droop constant using a well-designed probing signal. First, we formulate the inertia and frequency response model of a power system with IBRs. Second, through the integration and manipulation of the developed model, we propose a multivariate linear regression-based estimation method that is resilient to measurement noise. Third, we design a probing signal that can be injected by IBRs to incite the required transients for estimation. Finally, we validate the proposed estimation method through comprehensive power-hardware-in-the-loop experiments using inverter hardware and a realistic island power system model. The results demonstrate that the proposed method can accurately estimate the inertia and droop value of the power system with grid-following IBRs and grid-forming IBRs with virtual synchronous machine control.

frequency response

Newton-Raphson AC Power Flow Convergence Based on Deep Learning Initialization and Homotopy Continuation

Power flow forms the basis of many power system studies. With the increased penetration of renewable energy, grid planners tend to perform multiple power flow simulations under various operating conditions and not just selected snapshots at peak or light load conditions. Getting a converged AC power flow (ACPF) case remains a significant challenge for grid planners especially in large power grid networks. This paper proposes a two-stage approach to improve Newton-Raphson ACPF convergence and was applied to a 6102 bus Electric Reliability Council of Texas (ERCOT) system. The first stage utilizes a deep learning-based initializer with data re-training. Here a deep neural network (DNN) initializer is developed to provide better initial voltage magnitude and angle guesses to aid in power flow convergence. This is because Newton-Raphson ACPF is quite sensitive to the initial conditions and bad initialization could lead to divergence. The DNN initializer includes a data re-training framework that improves the initializer's performance when faced with limited training data. The DNN initializer successfully solved 3,285 cases out of 3,899 non-converging dispatch and performed better than random forest and DC power flow initialization methods. ACPF cases not solved in this first stage are then passed through a hot-starting algorithm based on homotopy continuation with switched shunt control. The hot-starting algorithm successfully converged 416 cases out of the remaining 614 non-converging ACPF dispatch. In conclusion, the combined two-stage approach achieved a 94.9% success rate, by converging a total of 3,701 cases out of the initial 3,899 unsolved cases.

Deep learning

LuSEE-night power distribution system design

The Lunar Surface Electromagnetic Experiment at Night (LuSEE-Night) is a low-frequency, 0.5 to 50 MHz, radio experiment on the radio-quiet far side of the Moon. The instrument will be launched by NASA Commercial Lunar Payload Services in 2026. The LuSEE-Night instrument core is composed of a radio frequency spectrometer (SPT) processing signals from four antennas, the Data Controller Board (DCB), low electromagnetic interference (EMI) Picket Fence Power Supply (PFPS), and Power Distribution Unit (PDU). The battery powers the instrument during the lunar night and stores energy harvested by the solar panel array during the lunar day. The battery charging is controlled by the Power Conditioning and Distribution Unit (PCDU). The unregulated power is supplied either by the SpaceCraft (S/C) or the battery and gets distributed to the PFPS, communication radio, heaters, and deployables through the PDU. The PFPS generates all regulated low-voltage rails using switching regulation synchronized to the LuSEE-Night clock, which ensures self-generated EMI will be confined to well-defined frequency bins. Here, we discussed the unregulated power distribution system architecture and functionality. The PDU engineering and flight modules are developed and characterized to confirm compliance with LuSEE-Night requirements. At the time of writing, all power subsystem components have been integrated into the payload.

47 OTHER INSTRUMENTATION

Energy Storage Improves Power Plant Flexibility and Economic Performance

Most existing coal-fired power plants were designed for sustained operation at full load to maximize efficiency, reliability, and revenue, as well as to operate air pollution control devices at design conditions. Depending on plant type and design, these plants can adjust output within a fixed range in response to plant operating or market conditions. The need for flexibility driven by increased penetration of variable and non-dispatchable power generation, such as wind and solar, is shifting the traditional mission profile of thermoelectric power plants in three ways: more frequent shutdowns when market or grid conditions warrant, more aggressive load ramp rates (rate of output change), and a lower minimum sustainable load, which provides a wider operating range and helps avoid costly plant shutdowns. Recent studies have shown that the flexibility of a coal-fired power plant can be improved by energy storage. The objective of this work was to analyze a set of energy storage options and determine their impact on the flexibility and economics of a representative coal-fired power plant. The effect of three energy storage systems integrated with a coal power plant on plant flexibility and economics was investigated. The results obtained in this project show that energy storage systems integrated with a thermal power plant improve plant flexibility and participation in the energy and ancillary services markets, which improves plant financial performance.

20 FOSSIL-FUELED POWER PLANTS

Selection of Alternator Voltage for Dynamic Radioisotope Power Systems

In this paper, we present a study to select an appropriate alternator voltage of the free-piston Stirling convertors (FPSC) for efficient and light Dynamic Radioisotope Power Systems (DRPS). With a system thermal-to-electrical efficiency 3-4 times greater than radioisotope thermoelectric generator (RTG) systems and a higher power density than Brayton systems in the power range of interest for radioisotope-powered systems, Stirling-based DRPS is uniquely suited to benefit upcoming NASA missions. Much effort has been invested in the design and optimization of the thermal, mechanical, and materials aspects of FPSCs, but the electrical aspect has been more nebulous. Therefore, in this paper, a preliminary study will be presented to select the appropriate Stirling alternator voltage to develop a light and efficient system using available flight components. Power conversion systems face a trade between efficiency and system volume/mass with the optimal trade being determined by the application. Neglecting non-idealities related to insulation thickness and winding packing factor and assuming a constant winding area, alternator efficiency is independent of alternator voltage. Because wire size and alternator current can be traded against turn count and alternator voltage without impacting efficiency, the guidance on the optimal design comes from analysis of the controller power electronics and the remainder of the system. Properties of available flight-qualified electrical components, such as rated voltage/current and on-resistance, typically come in discrete values instead of a continuous range of values. With multiple components being required to form the power conversion stage of the controller, each limited to incremental values, a continuous optimization is of little benefit. Instead of a continuous optimization, a random process using properties of the available components can be used to develop a Pareto design front indicating the optimized trade space. The most advantageous trade between system efficiency and mass for the system at hand can then be selected from the range of feasible designs. In the final paper, the design process, assumptions, and preliminary results will be presented.

Free-Piston Stirling Convertor Controller, Dynamic