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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 847 records · Page 47

Advanced Composite Solar Sail System (ACS3): Mechanisms and Lessons Learned from a CubeSat Solar Sail Deployer

This is an overview of the National Aeronautics and Space Administration (NASA) Advanced Composite Solar Sail System (ACS3) technology demonstration project mechanisms, their development, the testing they underwent, as well as the lessons learned in those activities. This overview includes an overall description of the primary deployment mechanisms and ground support equipment (GSE) needed for packaging the solar sail system.

Mechanisms↗

High-Lift Prediction Workshops: Retrospective, Lessons Learned, and Future Prospects

A series of workshops focused on high lift, ongoing since 2010, is discussed. The series goal is to improve computational fluid dynamics prediction of high-lift flowfields, which has historically been very unreliable. The workshops center on CFD verification and validation exercises addressed in common by experts from organizations around the world, thereby enabling more rapid learning and improvement than would be possible with independent research alone. The workshop goals and structure are described, lessons learned to date are summarized, and potential future prospects for high-lift prediction are given.

high lift↗

Flight Results and Lessons Learned from the Starling Propulsion System

NASA’s Starling mission is a swarm of four 6U Cubesats flying in formation in Low Earth Orbit to demonstrate scalable swarm technologies, particularly related to crosslink networking. In order to maintain and modify their formation, the Starling spacecraft use a cold gas propulsion system called Hamlet, which provides each spacecraft with 30 m/s of delta-V, as well as attitude control during maneuvers. Hamlet is a fully self-contained system, incorporating propellant tanks, valves, nozzles, and control electronics. Most of the structure of Hamlet is a single piece of stereolithography-printed composite, which simplifies assembly and allows for unusual tank geometry that maximizes propellant volume in the allocated space. An extensive qualification campaign was conducted for Hamlet, including performance characterization that has been largely validated by in-flight measurements. Since the start of nominal mission operations in late summer 2023, Hamlet has conducted weekly or bi-weekly maneuvers of up to 0.29 m/s to assemble the swarm, maintain formation, and change swarm configurations as required by the experiments. Operations have not been without challenges, including a propellant leak on one unit and thrust variability issues on all four. This paper describes the design and implementation of Hamlet, as well as in-flight performance data, anomaly investigation and resolution, and lessons learned.

Starling↗

Gateway to the Future: Lessons Learned in Development of the Refueling Systems for NASA's First Lunar Space Station

Developed in collaboration with international and commercial partners, Gateway will be humanity’s first crewed space station around the Moon as a vital component of NASA’s Artemis Program for exploration to the Moon, Mars and beyond. As part of it’s focus on developing a sustainable, long term lunar capability, both Xenon based Solar Electric Propulsion System, as well as bi-propellant Reaction Control System of Gateway are designed to be on-orbit refuelable. Through design studies, numerical modeling, hardware development, and substantial testing, the system architecture has undergone significant changes to meet mission requirements and utilize evolving hardware capabilities between concept formulation and the successful completion of its Critical Design Review. This paper presents key lessons learned during this process, highlighting specific design elements and test results that contribute to a robust and adaptable refueling system for the Gateway.

Christopher Radke↗

Lessons Learned From Smallsat Microwave Sounders Data Assimilation in the NASA Goddard Earth Observing System (GEOS)

The NASA Time-Resolved Observations of Precipitation structure and storm Intensity with a Constellation of Smallsats (TROPICS) mission is a constellation of small satellites carrying state-of-art microwave temperature and humidity sounders with 12 channels between 91 GHz and 205 GHz frequency. Including TROPICS-pathfinder, launched on 30 June 2021, five TROPICS satellites operate and provide temperature and humidity data to NWP and atmospheric retrieval communities. This study evaluates the quality of radiance data from these five satellites. It assesses data impacts on NASA Goddard Earth Observing System (GEOS) global NWP analysis and forecasts while seeking answers to the following key questions: 1. What information do TROPICS satellites bring to NWP analysis? 2. How will TROPICS data assimilation affect NWP forecasts, including tropical cyclone analysis and forecasts? 3. What are the benefits of having multiple TROPICS satellites in NWP forecasts? 4. What are the weaknesses regarding instrument stability, consistency, and data quality of these CubeSats? 5. Can multiple TROPICS make similar impacts as conventional MW sensors such as ATMS or GPM Microwave Imager (GMI)? The sensitivities of each TROPICS channel to temperature, water vapor, cloud, and precipitation are examined in various weather conditions. Results from observing system experiments assimilating TROPICS radiance are used for evaluation metrics, including forecast skills and fit to other observations such as radiosondes and microwave and infrared sounders. Finally, the lessons learned from using these cube satellite radiance data in the GEOS atmospheric data assimilation system are shared.

Min-Jeong Kim↗

EMC Lessons on the Path to Flight

This slide presentation summarizes Electromagnetic Compatibility lessons learned over a sampling of space and aerospace hardware development projects.

Electromagnetic Interference↗

Technical Oversight of the Nancy Grace Roman Space Telescope Optical Telescope Assembly (OTA) Element Procurement: Opportunities, Challenges, & Lessons Learned (2024 Update)

Nancy Grace Roman Space Telescope Optical Telescope Assembly (OTA) is an out-of-house procurement from L3Harris currently being integrated and tested in Rochester, NY. Building upon L3Harris’s decades of success producing world-class optical systems for government and commercial customers offers NASA a proven partner and a tremendous opportunity for high performance and value. Inheriting significant portions of the telescope (including the primary and secondary mirror, composite metering structures and alignment drives) from a previous program presents the opportunity to save cost and schedule but constrains the design space for the unique challenges of the Roman mission. This seminar will cover a brief description of the OTA and its history, some of the challenges posed by incorporating an established product line and inherited hardware into a Class A mission, and some approaches and lessons learned that may be helpful for those structuring new missions or providing technical oversight of out-of-house procurements.

Joshua Abel↗

Planning for a Large Space Weather Event: Preparation for and Lessons Learned from the 2024 Space Weather Interagency Tabletop Exercise

On May 8-9 2024, the Space Radiation Analysis Group (SRAG) at NASA/Johnson Space Center participated in a joint exercise with DoD, FEMA, OSTP, DOE and other agencies to assess their ability to respond to a large hypothetical space weather event. SRAG is a uniquely skilled group of scientists and engineers tasked with mitigating impacts of radiation exposure to the astronaut crew aboard the International Space Station and upcoming missions beyond Low Earth Orbit (LEO). In meeting this objective, the team has developed expertise in both modeling the impacts of an enhanced space environment and in the real-time operational support of the Flight Control Team when assessing a response to the environment. Several members of SRAG worked with the Tabletop Exercise (TTX) planners to define a realistic large event and to model the resulting radiation exposure on an Artemis crew. SRAG members participating in the TTX were blinded to the results of this analysis. As the event unfolded during the TTX, SRAG provided their assessment of the likely impact on the crew and recommendations for crew actions. During the exercise, the team tracked lessons learned for their own planning, currently in work, for Artemis-II and subsequent missions.

Janet Barzilla↗

The NASA Turbulent Heat Flux Experiments: Summary and Lessons Learned

The Turbulent Heat Flux (THX) experiments were conducted at NASA Glenn Research Center (GRC) in order to collect measurements of velocities and temperatures for computational fluid dynamics (CFD) validation of heated flows, with a focus on propulsion system components. The experiments spanned 5 phases; four of which were conducted in the GRC AeroAcoustic Propulsion Laboratory (AAPL) using the Small Hot Jet Flow Rig (SHJAR). In addition to making velocity measurements with Particle Image Velocimetry (PIV), the THX experiments introduced a new Raman-scattering based capability to measure temperatures. Computational studies were also conducted for each of the experimental configurations, in order to provide a baseline of expected CFD results and conduct an assessment of the capability of various CFD approaches for calculating flows where the turbulent transport of heat was important. Two of the collected sets of data were used for American Institute of Aeronautics and Astronautics (AIAA) Propulsion Aerodynamic Workshops (PAWs). The data set from the 5th phase, collected for heated supersonic jets, was also used to construct new validation cases for the NASA Turbulence Model Resource (TMR). This paper provides an overview of the experiments and associated computations for each of the 5 test phases. Key experimental findings are presented. Lessons learned are provided concerning the effect of computational modeling choice on accuracy of predicting turbulent flows where thermal transport is important. Emphasis is placed on comparing Reynolds- averaged Navier-Stokes approaches with large-eddy simulation approaches. The benefits of utilizing a conjugate heat transfer method in conjunction with CFD solver for film cooling is demonstrated.

RANS↗

The NASA Turbulent Heat Flux (THX) Experiments: Summary and Lessons Learned

The Turbulent Heat Flux (THX) experiments were conducted at NASA Glenn Research Center (GRC) in order to collect measurements of velocities and temperatures for computational fluid dynamics (CFD) validation of heated flows, with a focus on propulsion system components. The experiments spanned 5 phases; four of which were conducted in the GRC AeroAcoustic Propulsion Laboratory (AAPL) using the Small Hot Jet Flow Rig (SHJAR). In addition to making velocity measurements with Particle Image Velocimetry (PIV), the THX experiments introduced a new Raman-scattering based capability to measure temperatures. Computational studies were also conducted for each of the experimental configurations, in order to provide a baseline of expected CFD results and conduct an assessment of the capability of various CFD approaches for calculating flows where the turbulent transport of heat was important. Two of the collected sets of data were used for American Institute of Aeronautics and Astronautics (AIAA) Propulsion Aerodynamic Workshops (PAWs). The data set from the 5th phase, collected for heated supersonic jets, was also used to construct new validation cases for the NASA Turbulence Model Resource (TMR). This paper provides an overview of the experiments and associated computations for each of the 5 test phases. Key experimental findings are presented. Lessons learned are provided concerning the effect of computational modeling choice on accuracy of predicting turbulent flows where thermal transport is important. Emphasis is placed on comparing Reynolds-averaged Navier-Stokes approaches with large-eddy simulation approaches. The benefits of utilizing a conjugate heat transfer method in conjunction with CFD solver for film cooling is demonstrated.

RANS↗

Developmental and Cryogenic Thermal Vacuum (TVAC) Testing Lessons Learned

Developmental thermal vacuum (TVAC) testing is a critical step in maturing hardware designs and validating performance prior to flight qualification. Unlike qualification or acceptance testing, developmental testing provides flexibility to explore design margins, uncover integration challenges, and refine test approaches before formal verification activities begin. This presentation highlights the value of developmental testing while sharing common pitfalls encountered during developmental TVAC campaigns. Lessons learned from hands-on testing experience, including extensive developmental testing at cryogenic temperatures, will be shared in this presentation. Topics include test planning and preparation, instrumentation strategies, contamination control considerations, troubleshooting unexpected anomalies, and approaches for staying on schedule while meeting test objectives. The audience will gain practical insights and best practices that can improve test efficiency, reduce risk, and enhance the overall success of future developmental TVAC efforts.

Mackenzie Byrnes↗

LESSONS LEARNED FROM A RECENT LASER ACCIDENT

A graduate student received a laser eye injury from a femtosecond Ti:sapphire laser beam while adjusting a polarizing beam splitter optic. The direct causes for the accident included failure to follow safe alignment practices and failure to wear the required laser eyewear protection. Underlying root causes included inadequate on-the-job training and supervision, inadequate adherence to requirements, and inadequate appreciation for dimly visible beams outside the range of 400-700nm. This paper describes how the accident occurred, discusses causes and lessons learned, and describes corrective actions being taken.

42 ENGINEERING↗

Performance evolution and expectations management: lessons from Tevatron and other machines

We review the LHC luminosity progress in 2010, discuss the luminosity evolution of the Tevatron collider at different stages of the Collider Runs, emphasize general dynamics of the process, compare with the performance of the other colliders analyze planned and delivered luminosity integrals, and discuss the expectation management lessons.

43 PARTICLE ACCELERATORS↗

JLab SRF Cavity Fabrication Errors, Consequences and Lessons Learned

Today, elliptical superconducting RF (SRF) cavities are preferably made from deep-drawn niobium sheets as pursued at Jefferson Laboratory (JLab). The fabrication of a cavity incorporates various cavity cell machining, trimming and electron beam welding (EBW) steps as well as surface chemistry that add to forming errors creating geometrical deviations of the cavity shape from its design. An analysis of in-house built cavities over the last years revealed significant errors in cavity production. Past fabrication flaws are described and lessons learned applied successfully to the most recent in-house series production of multi-cell cavities.

43 PARTICLE ACCELERATORS↗

Achievements and Lessons from Tevatron

For almost a quarter of a century, the Tevatron proton-antiproton collider was the centerpiece of the world's high energy physics program - beginning operation in December of 1985 until it was overtaken by LHC in 2011. The aim of the this unique scientific instrument was to explore the elementary particle physics reactions with center of mass collision energies of up to 1.96 TeV. The initial design luminosity of the Tevatron was 10{sup 30} cm{sup -2}s{sup -1}, however as a result of two decades of upgrades, the accelerator has been able to deliver 430 times higher luminosities to each of two high luminosity experiments, CDF and D0. Tevatron will be shut off September 30, 2011. The collider was arguably one of the most complex research instruments ever to reach the operation stage and is widely recognized for many technological breakthroughs and numerous physics discoveries. Below we briefly present the history of the Tevatron, major advances in accelerator physics, and technology implemented during the long quest for better and better performance. We also discuss some lessons learned from our experience.

43 PARTICLE ACCELERATORS↗

Remote Systems Experience at the Oak Ridge National Laboratory--A Summary of Lessons Learned

Oak Ridge National Laboratory (ORNL) has a long history in the development of remote systems to support the nuclear environment. ORNL, working in conjunction with Central Research Laboratories, created what is believed to be the first microcomputer-based implementation of dual-arm master-slave remote manipulation. As part of the Consolidated Fuel Reprocessing Program, ORNL developed the dual-arm advanced servomanipulator focusing on remote maintainability for systems exposed to high radiation fields. ORNL also participated in almost all of the various technical areas of the U.S. Department of Energy s Robotics Technology Development Program, while leading the Decontamination and Decommissioning and Tank Waste Retrieval categories. Over the course of this involvement, ORNL has developed a substantial base of working knowledge as to what works when and under what circumstances for many types of remote systems tasks as well as operator interface modes, control bandwidth, and sensing requirements to name a few. By using a select list of manipulator systems that is not meant to be exhaustive, this paper will discuss history and outcome of development, field-testing, deployment, and operations from a lessons learned perspective. The final outcome is a summary paper outlining ORNL experiences and guidelines for transition of developmental remote systems to real-world hazardous environments.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Lessons Learned From The 200 West Pump And Treatment Facility Construction Project At The US DOE Hanford Site - A Leadership For Energy And Environmental Design (LEED) Gold-Certified Facility

CH2M Hill Plateau Remediation Company (CHPRC) designed, constructed, commissioned, and began operation of the largest groundwater pump and treatment facility in the U.S. Department of Energy's (DOE) nationwide complex. This one-of-a-kind groundwater pump and treatment facility, located at the Hanford Nuclear Reservation Site (Hanford Site) in Washington State, was built in an accelerated manner with American Recovery and Reinvestment Act (ARRA) funds and has attained Leadership in Energy and Environmental Design (LEED) GOLD certification, which makes it the first non-administrative building in the DOE Office of Environmental Management complex to earn such an award. There were many contractual, technical, configuration management, quality, safety, and LEED challenges associated with the design, procurement, construction, and commissioning of this $95 million, 52,000 ft groundwater pump and treatment facility. This paper will present the Project and LEED accomplishments, as well as Lessons Learned by CHPRC when additional ARRA funds were used to accelerate design, procurement, construction, and commissioning of the 200 West Groundwater Pump and Treatment (2W P&T) Facility to meet DOE's mission of treating contaminated groundwater at the Hanford Site with a new facility by June 28, 2012.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Lessons Learned from Three Mile Island Packaging, Transportation and Disposition that Apply to Fukushima Daiichi Recovery

Following the massive earthquake and resulting tsunami damage in March of 2011 at the Fukushima Daiichi nuclear power plant in Japan, interest was amplified for what was done for recovery at the Three Mile Island Unit 2 (TMI-2) in the United States following its meltdown in 1979. Many parallels could be drawn between to two accidents. This paper presents the results of research done into the TMI-2 recovery effort and its applicability to the Fukushima Daiichi cleanup. This research focused on three topics: packaging, transportation, and disposition. This research work was performed as a collaboration between Japan’s Central Research Institute of Electric Power Industry (CRIEPI) and the Idaho National Laboratory (INL). Hundreds of TMI-2 related documents were searched and pertinent information was gleaned from these documents. Other important information was also obtained by interviewing employees who were involved first hand in various aspects of the TMI-2 cleanup effort. This paper is organized into three main sections: (1) Transport from Three Mile Island to Central Facilities Area at INL, (2) Transport from INL Central Receiving Facility to INL Test Area North (TAN) and wet storage at TAN, and (3) Transport from TAN to INL Idaho Nuclear Technology and Engineering Center (INTEC) and Dry Storage at INTEC. Within each of these sections, lessons learned from performing recovery activities are presented and their applicability to the Fukushima Daiichi nuclear power plant cleanup are outlined.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗