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At least 847 records · Page 47

Cell module and fuel conditioner development

A phosphoric acid fuel cell (PAFC) stack design having a 10 kW power rating for operation at higher than atmospheric pressure based on the existing Mark II design configuration is described. Functional analysis, trade studies and thermodynamic cycle analysis for requirements definition and system operating parameter selection purposes were performed. Fuel cell materials and components, and performance testing and evaluation of the repeating electrode components were characterized. The state of the art manufacturing technology for all fuel cell components and the fabrication of short stacks of various sites were established. A 10 kW PAFC stack design for higher pressure operation utilizing the top down systems engineering aproach was developed.

Feret, J. M.↗

Advanced composite elevator for Boeing 727 aircraft, volume 2

Preliminary design activity consisted of developing and analyzing alternate design concepts and selecting the optimum elevator configuration. This included trade studies in which durability, inspectability, producibility, repairability, and customer acceptance were evaluated. Preliminary development efforts consisted of evaluating and selecting material, identifying ancillary structural development test requirements, and defining full scale ground and flight test requirements necessary to obtain Federal Aviation Administration (FAA) certification. After selection of the optimum elevator configuration, detail design was begun and included basic configuration design improvements resulting from manufacturing verification hardware, the ancillary test program, weight analysis, and structural analysis. Detail and assembly tools were designed and fabricated to support a full-scope production program, rather than a limited run. The producibility development programs were used to verify tooling approaches, fabrication processes, and inspection methods for the production mode. Quality parts were readily fabricated and assembled with a minimum rejection rate, using prior inspection methods.

Chovil, D. V.↗

Advanced LOX/H sub 2 engine technologies for future OTVs

The optimization methods and trade studies which were used to define a 1980 state-of-the-art design of orbital transfer vehicles are summarized. The advanced thrust chamber, turbomachinery, and engine power cycle technologies recommended for development and verification during the 1980's are discussed. The state-of-the-art design serves as one of the reference points for evaluation of the advanced technology concepts. A second reference point is provided by the 1960 state-of-the-art RL-10 engine. Advanced heat energy extraction concepts in the combustor and injector are presented that will permit the high chamber pressures expected of the advanced expander cycle engine concept. Advanced turbomachinery concepts are selected that will help utilize efficiently the heat energy extracted in the thrust chamber and aid in uprating chamber pressures to values five times those realized with 1960 to 1980 technologies. The higher chamber pressure benefits are maximized with nozzle concepts that will package within a short retracted length and extend to the very high expansion area ratios required for specific impulse values significantly higher than those now realized by operational systems. Control system component concepts studied will allow utilization of the high turbine drive energy levels in a reliable repeatable manner that will reduce program risk and enhance overall space transportation system mission life cycle cost.

Glass, J.↗

Investigation of a para-ortho hydrogen reactor for application to spacecraft sensor cooling

The utilization of solid hydrogen in space for sensor and instrument cooling is a very efficient technique for long term cooling or for cooling at high heat rates. The solid hydrogen can provide temperatures as low as 7 to 8 K to instruments. Vapor cooling is utilized to reduce parasitic heat inputs to the 7 to 8 K stage and is effective in providing intermediate cooling for instrument components operating at higher temperatures. The use of solid hydrogen in place of helium may lead to weight reductions as large as a factor of ten and an attendent reduction in system volume. The results of an investigation of a catalytic reactor for use with a solid hydrogen cooling system is presented. Trade studies were performed on several configurations of reactor to meet the requirements of high reactor efficiency with low pressure drop. Results for the selected reactor design are presented for both liquid hydrogen systems operating at near atmospheric pressure and the solid hydrogen cooler operating as low as 1 torr.

Nast, T. C.↗

SPF/DB primary structure for supersonic aircraft (T-38 horizontal stabilizer)

The structural integrity and potential cost savings of superplastic forming/diffusion bonding (SPF/DB) titanium structure for future Supersonic Cruise Research (SCR) and military aircraft primary structure applications was demonstrated. Using the horizontal stabilizer of the T-38 aircraft as a baseline, the structure was redesigned to the existing criteria and loads, using SPF/DB titanium technology. The general concept of using a full-depth sandwich structure which is attached to a steel spindle, was retained. Trade studies demonstrated that the optimum design should employ double-truss, sinewave core in the deepest section of the surface, making a transition to single-truss core in the thinner areas at the leading and trailing edges and at the tip. At the extreme thin edges of the surface, the single-truss core was changed to dot core to provide for gas passages during the SPF/DB process. The selected SPF/DB horizontal stabilizer design consisted of a one-piece SPF/DB sinewave truss core panel, a trunnion fitting, and reinforcing straps. The fitting and the straps were mechanically fastened to the SPF/DB panel.

Delmundo, A. R.↗

Brayton Module Development Overview

The Advanced Gas Turbine (AGT) and the Subatmospheric Brayton Cycle (SABC) engines are under development. The AGT is developed for automotive applications while the SABC is developed for a gas fired heat pump application. Trade studies of the AGT, the SABC and other existing gas turbins are conducted in combination with various concentrators. The recommendation from these studies is to use the SABC for near term module development while following the AGT development for later advanced application. A preliminary design is completed at the module.

Holbeck, H. J.↗

Orbital Maneuvering system design evolution

Preliminary design considerations and changes made in the baseline space shuttle orbital maneuvering system (OMS) to reduce cost and weight are detailed. The definition of initial subsystem requirements, trade studies, and design approaches are considered. Design features of the engine, its injector, combustion chamber, nozzle extension and bipropellant valve are illustrated and discussed. The current OMS consists of two identical pods that use nitrogen tetroxide (NTO) and monomethylhydrazine (MMH) propellants to provide 1000 ft/sec of delta velocity for a payload of 65,000 pounds. Major systems are pressurant gas storage and control, propellant storage supply and quantity measurement, and the rocket engine, which includes a bipropellant valve, an injector/thrust chamber, and a nozzle. The subsystem provides orbit insertion, circularization, and on orbit and deorbit capability for the shuttle orbiter.

Gibson, C.↗

The Solid Rocket Booster Auxiliary Power Unit: Meeting the Challenge

The thrust vector control systems of the solid rocket boosters are turbine-powered, electrically controlled hydraulic systems which function through hydraulic actuators to gimbal the nozzles of the solid rocket boosters and provide vehicle steering for the Space Shuttle. Turbine power for the thrust vector control systems is provided through hydrazine fueled auxiliary power units which drive the hydraulic pumps. The solid rocket booster auxiliary power unit resulted from trade studies which indicated significant advantages would result if an existing engine could be found to meet the program goal of 20 missions reusability and adapted to meet the seawater environments associated with ocean landings. During its maturation, the auxiliary power unit underwent many design iterations and provided its flight worthiness through full qualification programs both as a component and as part of the thrust vector control system. More significant, the auxiliary power unit has successfully completed six Shuttle missions.

Hughes, R. W.↗

Design and test of a four channel motor for electromechanical flight control actuation

To provide a suitable electromagnetic torque summing approach to flight control system redundancy, a four channel motor capable of sustaining full performance after any two credible failures was designed, fabricated, and tested. The design consists of a single samarium cobalt permanent magnet rotor with four separate three phase windings arrayed in individual stator quadrants around the periphery. Trade studies established the sensitivities of weight and performance to such parameters as design speed, winding pattern, number of poles, magnet configuration, and strength. The motor electromagnetically sums the torque of the individual channels on a single rotor and eliminate complex mechanical gearing arrangements.

Source record↗

Design and technology considerations for the far ultraviolet spectroscopic explorer (FUSE) telescope

An initial assessment of telescope designs satisfying the basic requirements derived for the FUSE mission is presented. A review of recent optical coating technology indicates that normal incidence telescope designs are viable only for wavelengths greater than about 600 A. It is noted that glancing incidence telescope designs, such as the Wolter Type II or thg Wolter-Schwarzschild, are the only designs with acceptable throughputs for the entire FUSE spectral range. Initial design trade studies have established the fundamental framework for the selection of an optimum Type II design satisfying the FUSE science and engineering requirements. It is also found that current optical fabrication technology, e.g., computer controlled polishing, can accommodate meter class glancing incidence components with figure errors commensurate with 1-2 arcsec imaging.

Davila, P. S. M.↗

Electrical power systems for Space Station

Major challenges in power system development are described. Evolutionary growth, operational lifetime, and other design requirements are discussed. A pictorial view of weight-optimized power system applications shows which systems are best for missions of various lengths and required power level. Following definition of the major elements of the electrical power system, an overview of element options and a brief technology assessment are presented. Selected trade-study results show end-to-end system efficiencies, required photovoltaic power capability as a function of energy storage system efficiency, and comparisons with other systems such as a solar dynamic power system.

Simon, W. E.↗

The space station power system

The manned space station is the next major NASA program. It presents many challenges to the power system designers. The power system in turn is a major driver on the overall configuration. In this paper, the major requirements and guidelines that affect the station configuration and the power system are explained. The evolution of the space station power system from the NASA program development-feasibility phase through the current preliminary design phase is described. Several early station concepts, both fanciful and feasible, are described and linked to the present concept. The recently completed Phase B trade study selections of photovoltaic system technologies are described in detail. A summary of the present solar dynamic and power management and distribution systems is also given for completeness.

Baraona, C. R.↗

Cryogenic optical systems and instruments; Proceedings of the Meeting, San Diego, CA, August 23, 24, 1984

Systems considerations for the Shuttle Infrared Telescope Facility (SIRTF) are discussed, taking into account SIRTF telescope engineering and trade studies, implications of orbital inclination for SIRTF design and operations, the approaching of the natural background limit with the SIRTF, a long life feasibility study for SIRTF, and the impact of chopping on image quality in the SIRTF telescope. Cryogenic systems and coolers for space missions are considered, giving attention to the Infrared Astronomical Satellite (IRAS) hardware flight performance, the design of the superfluid helium dewar for the Cosmic Background Explorer (COBE), Infrared Telescope (IRT) system cryogenic performance, the solidification of a cryogen by pumping, the production of superfluid helium using a Joule-Thomson Expander, and open cycle He-3 cooling to 0.18 K for space operation. Other topics explored are related to cryogenic optical instruments, facilities, and components, and to supporting technology for cryogenic infrared telescopes in space.

Melugin, R. K.↗

Space Station power system issues

Issues governing the selection of power systems for long-term manned Space Stations intended solely for earth orbital missions are covered briefly, drawing on trade study results from both in-house and contracted studies that have been conducted over nearly two decades. An involvement, from the Program Development Office at MSFC, with current Space Station concepts began in late 1982 with the NASA-wide Systems Definition Working Group and continued throughout 1984 in support of various planning activities. The premise for this discussion is that, within the confines of the current Space Station concept, there is good reason to consider photovoltaic power systems to be a venerable technology option for both the initial 75 kW and 300 kW (or much greater) growth stations. The issue of large physical size required by photovoltaic power systems is presented considering mass, atmospheric drag, launch packaging and power transmission voltage as being possible practicality limitations. The validity of searching for a cross-over point necessitating the introduction of solar thermal or nuclear power system options as enabling technologies is considered with reference to programs ranging from the 4.8 kW Skylab to the 9.5 gW Space Power Satellite.

Giudici, R. J.↗

Maintainability planning for the Space Station

The planned NASA Space Station, which is expected to have many years of on-orbit operation, for the first time confronts spacecraft designers with major questions of maintainability in design. A Maintainability Guidelines Document has been distributed to all Space Station Definition and Preliminary Design personnel of the Space Station Program Office. Trade studies are being performed to determine the most economical balance between initial (reliability) cost and life cycle cost (crew time and replacement hardware) costs.

Egan, G. R.↗

Heat pipe radiator technology for space power systems

High-reliability high-performance deployable monogroove and dual-slot heat pipe radiator systems to meet the requirements for electric power in future space missions, such as the 300-kW(e) electric powder demand projected for NASA's Space Station, are discussed. Analytical model trade studies of various configurations show the advantages of the dual-slot heat pipe radiator for high temperature applications as well as its weight reduction potential over the 50-350 F temperature range. The ammonia-aluminum monogroove heat pipe, limited to below-180 F operating temperatures, is under development, and can employ methanol-stainless steel heat pipes to achieve operating temperatures in excess of 300 F. Dual-slot heat pipe configuration proof-of-concept testing was begun in 1985.

Carlson, A. W.↗