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At least 847 records · Page 47

Industrialized and Robotic Construction Advances in Terrestrial Construction and Opportunities in Space Construction

Advanced Building Construction (ABC) methods such as industrialized prefabrication and robotically controlled additive deposition are becoming promising technologies to support rapid construction of buildings at volume and scale. However, apart from the structural shell of the building, optimal integration of other systems – mechanical, electrical, plumbing, thermal, power generation, storage and distribution, is key to enabling functional buildings. Leveraging ABC methods to integrate such systems in the buildings requires the building design to be optimized for constructability constraints imposed by the industrialized and robotically controlled production setups entailing such ABC methods. The Industrialized Construction Innovation (ICI) team at the National Renewable Energy Laboratory (NREL) has been focusing on research and development of such ABC technologies and processes that can lead to production of buildings which are resilient to extreme climatic conditions at reduced cost and time. There is a potential synergy between such advancements in terrestrial construction, which can be leveraged for the benefit of space (orbital and extra-terrestrial) construction. Similarly, advances in space construction can lend itself to accelerated adoption of robotic construction methods in terrestrial construction. This presentation will give an overview of selective research efforts of the ICI team at NREL, along with a vision for potential collaborations with agencies like NASA.

3D printing↗

Robotic Grasp Assistance for Decontamination and Decommissioning Tasks: Initial Applications with RoboGlove - 17310

RoboGlove, developed by NASA and General Motors, is a wearable robotic grasp assist device designed to augment human strength and endurance during manual tasks. Recent testing as part of the U.S. Department of Energy Office of Environmental Management's (DOE-EM's) Science of Safety Initiative has provided the opportunity to explore the glove's use within the context of decontamination and decommissioning work. Capable of providing a wearer with an additional 65-90 N (15-20 lb) of additional continuous grip strength, RoboGlove has the potential to decrease fatigue during long duration tasks, thereby reducing the risk of repetitive stress and other work related injuries. While current work at NASA focuses on integrating robotic grasp assistance with space suit gloves, the effort described herein focuses on the terrestrial application of RoboGlove to DOE-EM's cleanup mission. Following a brief technical description of RoboGlove, testing by United Steelworkers Union personnel at the Portsmouth Gaseous Diffusion Plant is described. Members of the workforce, in collaboration with NASA technologists, studied RoboGlove utility and performance while using tools common to the nuclear decontamination and decommissioning efforts at the plant. Results and feedback from this testing aim at identifying candidate activities for which RoboGlove holds particular promise as a workforce tool, in an effort to facilitate the infusion of robotic technology into routine workflow and processes across the DOE complex for the benefit of worker safety and health. (authors)

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Operator Evaluation of Mobile Robotic Systems for Inventory, Inspection, and Contamination Survey Tasks in D and D Environments - 17314

The Nuclear and Applied Robotics Group (NRG) has developed two mobile systems with simple, intuitive Human-Machine Interfaces (HMIs). Thus, the systems can be operated by operators who are not robotics experts to perform inventory, inspection and routine contamination surveys in areas where Special Nuclear Material (SNM) is stored and handled. This effort presents feedback collected from EM operators using the two systems at the Portsmouth Gaseous Diffusion Plant in Piketon, OH who used the robotic solutions to perform tasks on site and with minimal training. This approach has the potential to address issues related to ALARA, ergonomics, and reliably completing dull, repetitive tasks while maintaining domain-specific experts in the control loop. The two systems were shipped to - and demonstrated in - a DOE designated area and demonstrated completing contamination testing using a combination of real and surrogate sensors. This paper reviews the initial hardware development, demonstration requirements, and the modifications/improvements made to deploy the systems for this effort. It then summarizes the feedback garnered from EM operators who used the systems at the DOE facility. (authors)

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Advanced Tele-operation and Shared Autonomy for Nuclearized Robotic Systems - 17333

Remotely-initiated operations have existed for more than 50 years in the nuclear weapons complex, as the environments are far too extreme for humans. We introduce the scope of the nuclear waste cleanup effort and describe some existing applications of robotics technology at specific sites. We offer summaries of both the technology that is currently used, as well as a discussion of the types of problems that the technology is applied to. We contrast this with the current state of practice in other areas where robots are deployed in the real world, such as with military infantry units. We then go on to summarize and discuss the current state of the art in advanced tele-operation research and in shared autonomy, where humans collaborate with closed-loop automation to complete tasks. Our discussion focuses on areas with particular relevance to nuclear waste management, such as remote inspection and manipulation. Armed with this background, we then identify specific technology gaps that must be closed in order to successfully bring advanced tele-operation and shared autonomy technologies to bear on problems in nuclear waste management, such as (1) environmental remediation; (2) sampling, characterization, and disposition of tanks with hazardous and highly radioactive waste and (3) decontamination and decommissioning of facilities with gloveboxes and hot cells. We propose a roadmap for how to transition the current state of the art approaches in advanced robotics and shared autonomy to practice in the nuclear industry and how to close the technology gaps previously identified. This roadmap covers not only the technical advances that need to be made, but also considers the social and societal aspects. Drawing parallels with the adoption of similar technologies in the military and other areas, we offer concrete suggestions for how to deploy these new technologies effectively into the nuclear industry from a human-centered perspective. (authors)

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Automation Toward Tether-less Robotic Operations in Nuclear Facilities - 17474

Automation capabilities that enable communication-denied nuclear robotic operations have come of age. These layer over tethered operation or enable un-tethered systems for some operations. Tele-operated, tethered devices are traditionally preferred for nuclear remote systems. Tethers provide comm, power, and a means for mechanical extraction. They also restrict mobility and create additional failure points, and in some cases, circumstances preclude mechanical recovery by tether. Tethering has superb advantages where it is viable, but a subset of nuclear EM challenges compel mobile remote systems that forgo tethering. Tethering was essential at a time when autonomy or wireless comm could not accomplish viable operations, but now an emerging class of un-tethered exploration and service robots are compelling for situations where tethers compound waste and exposure, or are not viable. Technical advances in localization, modeling, planning, autonomy, integration and reliability have made it possible to augment tethered operations or operate altogether without tether in selective operations. Tether preclusion technologies include localization, perception, navigation, safeguarding and task prescription. These effectively accomplish tasks like way-point following, wall-following, coverage patterning, navigate-to-goal, next-best view and many others. Although these are not yet general for the broad agenda of the nuclear complex, these are already useful for many operations. These provide a foundational base that can be built upon over time for more complex operations yet to come. As a context and analog study, the technologies are exhibited by robotically (without tether) modeling a coal mine with tracks and train cars. This is analogous to technology and operation that might apply for inspection of waste storage at WIPP or the PUREX tunnels. Autonomous exploration of this nature is within state-of-art and possible with or without tether. (authors)

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Remotely controlled manipulators using tele-robotic software provide enhanced efficiency and ergonomy for work in hot cells - 15101

Computer aid and electrical assistance have been applied to remote manipulation inside hostile environments. A heavy duty master/slave manipulator system, the MT200, has been updated with the addition of an electronic bay with specialized software, a motion module and a poly-articulated master arm. This is the result of an ambitious 20-year continuous improvement program undertaken by the French nuclear institutions, CEA LIST Interactive Robotics Unit and AREVA in order to improve ergonomics, safety and efficiency at the AREVA La Hague nuclear plant. The new manipulator system, named MT200 TAO, uses tele-robotics to improve ergonomics by literally lightening the workload transmitted to operators. The link between the master and slave arms is electrical rather than mechanical. The poly-articulated master arm uses haptic (force feedback) technology, so the operator effort is multiplied by a homothetic coefficient in the slave arm. Simplification of the offset function, now integrated into the master arm, means that the operator can be correctly positioned for each task. Some repetitive tasks can be carried out with great precision in playback (robotic mode). In addition, this technology contributes to better efficiency, higher availability rate, lower maintenance costs with increased MTBF (Mean Time Between Failures), reduced waste, improved performance and safer use (remote workstations are feasible). (authors)

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Robotics for Nuclear Monitoring and Inspection - 18029

As a greater number of the world's nuclear facilities approach the end of their planned lifetime and enter the decommissioning and dismantling phase, a greater impetus than ever is being placed on the use of novel technologies to assist in this otherwise extremely lengthy, complicated and costly process. Being host to numerous first-generation plants, as well as the Sellafield Limited nuclear reprocessing facility, the UK is now requiring the use of a range of robotic systems and is well-placed to act as a test-bed for the deployment of these platforms. Presented in this work is the overview of the wide range of robotic research that is occurring at the University of Bristol. Not limited to ground-based platforms - those developed at the University Bristol,UK, include; airborne, underwater as well as pipeline network monitoring systems. Through the application of each of these robotic systems, not only is the dose-rate otherwise experienced by the operator removed, but the costs associated with the work are also significantly reduced, as well as the speed at which it is performed dramatically increased. All the systems descried in this work have been successfully deployed at one (or multiple) nuclear sites, with the results used to inform further decommissioning - typically within environments previously uncharacterised due either to their inaccessibility or high levels of radioactivity. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Using Contact to Increase Robot Performance for Glovebox D and D Tasks - 18227

Glovebox decommissioning tasks usually require manipulating relatively heavy objects in a highly constrained environment. Thus, contact with the surroundings becomes inevitable. In order to allow the robot to interact with the environment in a natural way, we present a contact-implicit motion planning framework. This framework enables the system, without the specification in advance of a contact plan, to make and break contacts to maintain stability while performing a manipulation task. In this method, we use linear complementarity constraints to model rigid body contacts and find a locally optimal solution for joint displacements and magnitudes of support forces. Then, joint torques are calculated such that the support forces have the highest priority. We evaluate our framework in a 2.5D, quasi-static simulation in which a humanoid robot with planar arms manipulates a heavy object. Our results suggest that the proposed method provides the robot with the ability to balance itself by generating support forces on the environment while simultaneously performing the manipulation task. (authors)

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Fully Robotic Hot Cell Crane for Target Hall Operations at Isotope Research Facility - 18329

There are many types of equipment used in high radiation environments, but the super-sized and high precision lifting requirements for an isotope research facility in the USA called for one of the largest fully robotic cranes in the US. The 20 Ton Remote Handling Bridge Crane provided by PaR Systems met many challenging requirements for accuracy, repeatability and unique lifting motions in the radiation-shielded target hall of this facility. This robotic system was designed to address four main issues. The first is that the crane needed to be operated remotely due to high radioactivity during the time when it is needed most. Second is that high precision is needed due to the complex fit of multiple heavy shielding blocks. Third problem is that automated routines and exclusion areas were needed due to the remote operation of the system around high capital cost equipment. Lastly is the survivability of the equipment due to the high radiation environment. The facility robotic crane is an overhead top running multiple girder hot cell bridge crane (hereafter referred to as the system). The system is intended to be used in either manually operated or automated operation under computer control. Under automated control, the system provides highly accurate motion control in three linear axes as well as hook rotation. Using motion control programming, this highly accurate system ensures safe, remote movement of in-cell components. The system was designed to be remotely operated by a technician from the remote handling control room in the facility. This is facilitated by computer control using the System Graphical User Interface with feedback from a facility supplied video system. It can also be operated using a wireless hand held controller. The system will be used to place sensitive components with high precision in locations that will be difficult to observe directly. In order to accomplish this, it is critical that the system be capable of moving its payload with minimal swing, and with high accuracy, repeatability and reliability. The system will be operating in an environment where it will be exposed to both high energy neutrons and gamma radiation. Under beam-off conditions, the target hall will be hands-on accessible to accommodate crane maintenance. The system was installed and tested in early 2017 in advance of the live operations of the facility. (authors)

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Towards a Robust System-of-Systems Control Architecture for Robotics - 18359

This paper presents the methodology and results of developing and implementing a system-of-systems architecture for controlling many robotic systems within the context of industrial facilities, where the life of the facility will be far longer than the life of the robotics, due to software updates and accelerated digital obsolescence. The use cases are the JET and ITER fusion research reactors. Remote maintenance is both device defining and mission critical for a future fusion reactor and we foresee the need to utilise a considerable number of robotic devices within an overall digital control architecture. The paper will explore the challenges of long term management of digital complexity using the real experience of JET over the last 20 years. (authors)

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Hanford Double Shell Tank Integrity Inspection - Integration of Customized Robotics - 18400

28 steel, double-shell, million gallon waste storage tanks located at the Hanford site in Washington State store both radioactive and hazardous waste. To monitor their condition and ensure continued viability, these tanks are inspected periodically through a comprehensive integrity program. In 2012, the first leak in a double-shell tank at Hanford was discovered in the 241-AY tank farm (Tank AY-102) and the failure was observed to be from the primary tank bottom. However, the exact failure location and damage mechanism have not been determined. A decision was made to pursue the capability to inspect the primary tank bottom region in order to provide additional tank integrity information. This work is particularly challenging due to the confined space in the double-shell tank annulus region (i.e. the 30 inch space between the primary and secondary tank shells), the limited dimensions of the tank risers that provide access to the annulus space (risers as small as 10 inches in diameter), and also the very small dimensions of the air channels in the concrete refractory pad that the primary waste storage tank rests on (channels are approximately two inches in diameter). Veolia Nuclear Solutions, along with Key Subcontractor Inuktun, were contracted to provide the capability to conduct these tank inspections in support of Hanford's double-shell tank integrity program. The Veolia Nuclear Solutions /Inuktun team designed, built, tested and delivered a tethered miniature robotic crawler system that utilizes the marsupial approach - a larger deployment crawler positions a smaller inspection crawler. The deployment crawler is installed via the tank riser, is magnetically coupled to the side of the tank shell, and drives to the selected deployment location at the end of one of the refractory channels where the small inspection robot is subsequently deployed. Operation of the equipment is controlled from a trailer outside the tank farm (a distance of several hundred feet). The system design includes a custom mechanism that provides for positioning and cable handling as well as the controls interface (laptop connected via control cables). The solution leveraged the Veolia Nuclear Solutions/Inuktun team's experience with delivering similar modular systems for other US and international sites. This simple but innovative solution delivered on an accelerated project schedule underlines the ability to provide effective robotic solutions to the nuclear industry. (authors)

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Localization Method for Remotely Operated Robot in Harsh Environments - 18561

For decommissioning of the Fukushima Daiichi Nuclear Power Station (FDNPS), the primary containment vessel (PCV) internal survey for fuel debris spreading has been needed. Remotely operated robots have been used for the survey. Localization of the robots during their operation is necessary to adjust sensor positions. However, it is difficult to calculate the robot position because the survey target areas have an unknown environment. In this research, we proposed a localization method which combines a stereo camera-based method for absolute localization and a periodic structure tracking method for relative localization for application to the unknown environment. The position accuracy for the proposed method was verified in a mock-up test, and we confirmed that the position accuracy satisfied the required accuracy of 30 mm. (authors)

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Robot Navigation in a Rich Information Map for Inspection in Nuclear Environments - 18596

This paper discusses our approach of using an unmanned ground vehicle (UGV) to perform inspection tasks in nuclear environments. To reduce people's exposure to the environment with elevated radiation levels, our goal is enabling UGV to navigate and perform inspections fully autonomous with no human getting involved. To achieve the full automation, the UGV can take use of a rich information map. In traditional robot navigation, the 2D global cost map used for planning path consists only obstacle locations, while a rich information map also includes location information of interested objects to robot. The UGV can then use a rich information map to perform routine inspection tasks with known object locations. In this paper, we will present our method of generating a rich information map and the usage of this map for International Atomic Energy Agency (IAEA) Robotics Challenge. (authors)

42 ENGINEERING↗

Everybody Needs Somebody Sometimes: Validation of Adaptive Recovery in Robotic Space Operations

This work assesses an adaptive approach to fault recovery in autonomous robotic space operations, which uses indicators of opportunity, such as physiological state measurements and observations of past human assistant performance, to inform future selections. We validated our reinforcement learning approach using data we collected from humans executing simulated mission scenarios. We present a method of structuring human-factors experiments that permits collection of relevant indicator of opportunity and assigned assistance task performance data, as well as evaluation of our adaptive approach, without requiring large numbers of test subjects. Application of our reinforcement learning algorithm to our experimental data shows that our adaptive assistant selection approach can achieve lower cumulative regret compared to existing non-adaptive baseline approaches when using real human data. Our work has applications beyond space robotics to any application where autonomy failures may occur that require external intervention.

Human-centered robotics↗

Robotic four-dimensional pixel assembly of van der Waals solids

Van der Waals (vdW) solids can be engineered with atomically precise vertical composition through the assembly of layered two-dimensional materials. However, the artisanal assembly of structures from micromechanically exfoliated flakes is not compatible with scalable and rapid manufacturing. Further engineering of vdW solids requires precisely designed and controlled composition over all three spatial dimensions and interlayer rotation. Here, we report a robotic four-dimensional pixel assembly method for manufacturing vdW solids with unprecedented speed, deliberate design, large area and angle control. We used the robotic assembly of prepatterned 'pixels' made from atomically thin two-dimensional components. Wafer-scale two-dimensional material films were grown, patterned through a clean, contact-free process and assembled using engineered adhesive stamps actuated by a high-vacuum robot. We fabricated vdW solids with up to 80 individual layers, consisting of 100 x 100 μm 2 areas with predesigned patterned shapes, laterally/vertically programmed composition and controlled interlayer angle. This enabled efficient optical spectroscopic assays of the vdW solids, revealing new excitonic and absorbance layer dependencies in MoS 2 . Furthermore, we fabricated twisted $N$-layer assemblies, where we observed atomic reconstruction of twisted four-layer WS 2 at high interlayer twist angles of >= 4°. In conclusion, our method enables the rapid manufacturing of atomically resolved quantum materials, which could help realize the full potential of vdW heterostructures as a platform for novel physics and advanced electronic technologies.

42 ENGINEERING↗

Lab-Scale Cable-Driven Parallel Robot Prototype for Automated Prefabricated Component Manipulation

This paper presents the design and evaluation of a lab-scale cable-driven parallel robot (CDPR) developed as a flexible platform for automated installation of prefabricated components onto exterior building envelopes. Traditional manual installation methods for prefabricated components, which depend on scaffolding, cranes, cherry pickers, and verbal coordination, are not only labor-intensive and error-prone but also face significant limitations in dense urban environments due to site access constraints. To address these challenges, we developed a lab-scale CDPR platform capable of autonomously transporting building envelope components from a designated pickup zone to their target installation location, minimizing the need for human intervention. This study describes the system’s mechanical design, actuation architecture, real-time feedback system, and control strategy of the CDPR, and evaluates its performance in a laboratory environment. The robot’s actuation system uses torque control for end-effector manipulation. The robot’s real-time pose feedback comes from a construction-grade total station and a wireless inertial measurement unit (IMU), which together support precise end-effector control. Experimental results demonstrate the successful integration of the hardware, sensing, state estimation, and control subsystems. Preliminary tests showed that our lab-scale prototype can position the end effector with an error of less than 3 mm, which is a level of precision not previously achieved by existing CDPRs in construction applications. The key findings are twofold: (1) torque-only control is necessary but not sufficient for minimizing final pose error, and (2) incorporating real-time pose feedback can achieve the desired placement accuracy.

Liu, Yifang [Oak Ridge National Laboratory (ORNL),↗

The RCT 1.3 m robotic telescope: broadband color transformation and extinction calibration

The Robotically Controlled Telescope (RCT) 1.3 m telescope, formerly known as the Kitt Peak National Observatory (KPNO) 50 inch telescope, has been refurbished as a fully robotic telescope, with an autonomous scheduler to take full advantage of the observing site without the requirement of a human presence. Here we detail the current configuration of the RCT and present, as a demonstration of its high-priority science goals, the broadband UBVRI photometric calibration of the optical facility. In summary, we find the linear color transformation and extinction corrections to be consistent with similar optical KPNO facilities, to within a photometric precision of 10% (at 1σ). While there were identified instrumental errors that likely added to the overall uncertainty, associated with since-resolved issues in engineering and maintenance of the robotic facility, a preliminary verification of this calibration gave a good indication that the solution is robust, perhaps to a higher precision than this initial calibration implies. The RCT has been executing regular science operations since 2009 and is largely meeting the science requirements set during its acquisition and redesign.

79 ASTRONOMY AND ASTROPHYSICS↗

The FRAM robotic telescope for atmospheric monitoring at the Pierre Auger Observatory

FRAM (F/Photometric Robotic Atmospheric Monitor) is a robotic telescope operated at the Pierre Auger Observatory in Argentina for the purposes of atmospheric monitoring using stellar photometry. As a passive system which does not produce any light that could interfere with the observations of the fluorescence telescopes of the observatory, it complements the active monitoring systems that use lasers. We discuss the applications of stellar photometry for atmospheric monitoring at optical observatories in general and the particular modes of operation employed by the Auger FRAM. We describe in detail the technical aspects of FRAM, the hardware and software requirements for a successful operation of a robotic telescope for such a purpose and their implementation within the FRAM system.

Optics↗