A Machine Learning Approach to Fast Microstructure Predictions in Laser Powder Bed Fusion
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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This poster was presented at the 2024 FECM/ NETL Carbon Management Research Project Review Meeting held August 5th-9th in Pittsburgh, PA. The poster discusses the modeling, optimization, and analysis of a solid sorbent based direct air capture process. Analysis of the performance of the system when exposed to varying ambient conditions is also presented.
MCNP6 simulations were performed to assess the anticipated capability of the Passive Neutron Albedo Reactivity technique for nuclear safeguards measurements of irradiated pebble/pebbles. Two physical setups were examined. One with a single pebble of three different burnups and one with 27 pebbles in a cube. For all cases the sensitivity to removing all the fissile material was examined. For both of the physical setups, 4 assay cases were examined: (a) singles count rates for which the only source neutrons were the inherent neutrons in the fuel, (b) singles count rates again except this time two relatively weak AmLi sources were placed above and below the top central pebble and the combined effect of both neutron source terms were examined, (c) doubles count rates for which the only source neutrons were the inherent neutrons in the fuel, and (d) doubles count rates again except this time two relatively weak AmLi sources were placed above and below the top central pebble and the combined effect of both neutron source terms were examined. Finally, a few parameters such as Cd near the 3 He tubes were perturbed to see if the results could be improved.
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In this project, the best material and processes that we have available now are used build a pump for validation testing and to be able to provide a quotation for a pump for the Gen3 CSP Phase 3 test facility. Enough high temperature and aged material data is collected to be able to safely design a pump with a high level of confidence of good performance. Manufacturing processes for the nano-composite material including spray coating and joining methods are investigated. These processes enable application of this novel material to pump components.
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The Advanced Materials and Manufacturing Technologies program aims to accelerate the development, qualification, demonstration, and deployment of advanced materials and manufacturing technologies to enable reliable and economical nuclear energy. However, the characteristic process-structure-property relationships of additive manufacturing (AM) materials pose challenges for the qualification and certification of AM nuclear components. In particular, component-scale variations in microstructure and properties can be driven by localized changes in melt pool dynamics due to how process parameters interact with different part geometries. Computational modeling tools can play a crucial role in predicting and controlling this variability. This report presents final results on process modeling tools designed to predict microstructure variability in additively manufactured stainless steel 316 parts. It details the software packages and physical modeling approaches employed to simulate an AM component within an automated process modeling workflow. Results are demonstrated through comparisons between predicted microstructures and experimental measurements across various representative processing conditions. The report concludes by discussing identified challenges and future opportunities for connecting the developed simulation workflow with mechanics simulations for prediction of part performance.
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A graduate student working on an LDRD project is giving this presentation at a professional society meeting.