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At least 829 records · Page 46

Perturbation solutions for transonic flow on the blade-to-blade surface of compressor blade rows

A preliminary investigation was conducted to establish the theoretical basis of perturbation techniques with the objective of minimizing computational requirements associated with parametric studies of transonic flows in turbomachines. The theoretical analysis involved the development of perturbation methods for determining first order changes in the flow solution due to variations of one or more geometrical or flow parameters. The formulation is primarily directed toward transonic flows on the blade to blade surface of a single blade row compressor. Two different perturbation approaches were identified and studied. Applications and results of these methods for various perturbations are presented for selected two dimensional transonic cascade flows to illustrate the advantages and disadvantages of each technique. Additionally, it was found that, for flows with shock waves, proper account of shock displacement was crucial.

Stahara, S. S.↗

Investigation of the jet-wake flow of a highly loaded centrifugal compressor impeller

Investigations, aimed at developing a better understanding of the complex flow field in high performance centrifugal compressors were performed. Newly developed measuring techniques for unsteady static and total pressures as well as flow directions, and a digital data analysis system for fluctuating signals were thoroughly tested. The loss-affected mixing process of the distorted impeller discharge flow was investigated in detail, in the absolute and relative system, at impeller tip speeds up to 380 m/s. A theoretical analysis proved good coincidence of the test results with the DEAN-SENOO theory, which was extended to compressible flows.

Eckardt, D.↗

Composite hub/metal blade compressor rotor

A low cost compressor rotor was designed and fabricated for a small jet engine. The rotor hub and blade keepers were compression molded with graphite epoxy. Each pair of metallic blades was held in the hub by a keeper. All keepers were locked in the hub with circumferential windings. Feasibility of fabrication was demonstrated in this program.

Yao, S.↗

Cold-air performance of the compressor-drive turbine of the Department of Energy baseline automobile gas-turbine engine

The aerodynamic performance of the compressor-drive turbine of the DOE baseline gas-turbine engine was determined over a range of pressure ratios and speeds. In addition, static pressures were measured in the diffusing transition duct located immediately downstream of the turbine. Results are presented in terms of mass flow, torque, specific work, and efficiency for the turbine and in terms of pressure recovery and effectiveness for the transition duct.

Roelke, R. J.↗

A viscous-inviscid interactive compressor calculations

A viscous-inviscid interactive procedure for subsonic flow is developed and applied to an axial compressor stage. Calculations are carried out on a two-dimensional blade-to-blade region of constant radius assumed to occupy a mid-span location. Hub and tip effects are neglected. The Euler equations are solved by MacCormack's method, a viscous marching procedure is used in the boundary layers and wake, and an iterative interaction scheme is constructed that matches them in a way that incorporates information related to momentum and enthalpy thicknesses as well as the displacement thickness. The calculations are quasi-three-dimensional in the sense that the boundary layer and wake solutions allow for the presence of spanwise (radial) velocities.

Johnston, W.↗

Compressor seal rub energetics study

The rub mechanics of compressor abradable blade tip seals at simulated engine conditions were investigated. Twelve statistically planned, instrumented rub tests were conducted with titanium blades and Feltmetal fibermetal rubstrips. The tests were conducted with single stationary blades rubbing against seal material bonded to rotating test disks. The instantaneous rub torque, speed, incursion rate and blade temperatures were continuously measured and recorded. Basic rub parameters (incursion rate, rub depth, abradable density, blade thickness and rub velocity) were varied to determine the effects on rub energy and heat split between the blade, rubstrip surface and rub debris. The test data was reduced, energies were determined and statistical analyses were completed to determine the primary and interactive effects. Wear surface morphology, profile measurements and metallographic analysis were used to determine wear, glazing, melting and material transfer. The rub energies for these tests were most significantly affected by the incursion rate while rub velocity and blade thickness were of secondary importance. The ratios of blade wear to seal wear were representative of those experienced in engine operation of these seal system materials.

Laverty, W. F.↗

Design and overall performance of four highly loaded, high speed inlet stages for an advanced high-pressure-ratio core compressor

The detailed design and overall performances of four inlet stages for an advanced core compressor are presented. These four stages represent two levels of design total pressure ratio (1.82 and 2.05), two levels of rotor aspect ratio (1.19 and 1.63), and two levels of stator aspect ratio (1.26 and 1.78). The individual stages were tested over the stable operating flow range at 70, 90, and 100 percent of design speeds. The performances of the low aspect ratio configurations were substantially better than those of the high aspect ratio configurations. The two low aspect ratio configurations achieved peak efficiencies of 0.876 and 0.872 and corresponding stage efficiencies of 0.845 and 0.840. The high aspect ratio configurations achieved peak ratio efficiencies of 0.851 and 0.849 and corresponding stage efficiencies of 0.821 and 0.831.

Reid, L.↗

Perturbation solutions for blade-to-blade surfaces of a transonic compressor

The paper describes a perturbation method for turbomachinery calculations, particularly where it is necessary to carry out a number of calculations for closely-related flows such as are needed in a parametric study. The method is applied for solving a model problem involving blade-to-blade surfaces of a transonic compressor. Basically, the method makes use of a previously calculated base solution to determine first-order changes in the flow field due to variations in one or more of a variety of geometrical or flow field parameters. The fundamental assumption associated with the perturbation solution is that the magnitude of the deviations from the base solution lies within the range of a linear perturbation analysis. Comparisons are made for results obtained, by varying the thickness ratio of an unstaggered nonlifting cascade composed of biconvex profiles in a flow with an oncoming freestream Mach number of 0.60.

Stahara, S. S.↗

Flow in a transonic compressor rotor

Some results of a comprehensive study of the flow through a transonic compressor rotor are presented. The rotor produces a pressure ratio of 1.6 at a tip Mach number of 1.2, has a cylindrical casing, sloped hub, and MCA blade sections. The gas density has been measured in the rotor by gas fluorescence, which reveals details of the shock and boundary layer structure as well as density in the passages. Time resolved measurements of the flow just downstream of the rotor give the blade wake structure, which is related to the features shown by the fluorescence. Of particular interest is a complex three-dimensional separation near the sonic radius. The flow through the rotor has also been computed in three dimensions by a time-marching technique, and the results of this computation are compared to those found by flow visualization.

Kerrebrock, J. L.↗

Small disturbances in a compressor with strong swirl

A detailed time resolved study of the flow field upstream and downstream of a high work transonic compressor rotor shows that the flow field is dominated by the downstream evolution of the viscous flow shed from the rotor blades under the influence of the strong mean swirl. The dominant periodicity in the flow changes from blade passing to 1.4 times blade passing within one chord from the blade row. A possible explanation is that the wakes evolve to a shear eigenmode of the swirling flow, as suggested by perturbation theory. Another possibility is a 'propagating stall' of 16 cells, but the rotor operated near its design point. Treatments of 'turbulence' in turbomachines should account for such phenomena, which originate in the strong mean swirl.

Kerrebrock, J. L.↗

A viscous-inviscid interactive compressor calculation

A viscous-inviscid interactive procedure for subsonic flow is developed and applied to an axial compressor stage. Calculations are carried out on a two-dimensional blade-to-blade region of constant radius assumed to occupy a mid-span location. Hub and tip effects are neglected. The Euler Equations are solved by MacCormack's method, a viscous marching procedure is used in the boundary layers and wake, and an iterative interaction scheme is constructed that matches them in a way that incorporates information related to momentum and enthalpy thicknesses as well as the displacement thickness. The calculations are quasi-three-dimensional in the sense that the boundary layer and wake solutions allow for the presence of spanwise (radial) velocities.

Johnston, W. A.↗

Performance of single-stage axial-flow transonic compressor with rotor and stator aspect ratios of 1.19 and 1.26, respectively, and with design pressure ratio of 1.82

The overall and blade-element performance of a low-aspect-ratio transonic compressor stage is presented over the stable operating flow range at 70, 90, and 100 percent design speeds. At design speed the rotor and stage achieved peak efficiencies of 0.872 and 0.845 at pressure ratios of 1.875 and 1.842, respectively. The stage stall margin at design speed was 21.8 percent.

Reid, L.↗

Instrumentation for measuring the dynamic pressure on rotating compressor blades

To establish the capability for measurement of oscillatory pressure on rotating blades, miniature fast response semiconductor strain gage pressure transducers (2mm x 0.33mm) were mounted in several configurations on thin titanium and steel compressor blades and subjected to pressure cycles from 1 to 310 kPa during static tests and spin tests. Static test conditions included 20 C to 150 C, 0 to 3000 tensile microstrain, -1000 to +1000 bending microstrain and + or - 650G vibration. The spin test conditions included 20 C to 82 C at 0 to 90,000G. Durability was excellent. Pressure transducer sensitivity changed by only a few percent over this range of environmental conditions. Noise signal due to oscillatory acceleration normal to the diaphragm was acceptable (0.33Pa/G). Noise signal due to oscillatory strain was acceptable (0.5 Pa/microstrain) when the transducer was mounted on a 0.05mm rubber pad, with a total buildup of 0.38mm on the measure surface. Back mounting or partial recessing to eliminate buildup, increased the strain effect to 1.2 Pa/microstrain. Flush mounting within the blade to eliminate buildup reduced the strain effect, but required development of a special transducer shape. This transducer was not available in time for spin tests. Unpredictable zero drift + or - 14 kPa ruled out the use of these mounting arrangements for accurate steady-state (D.C.) measurements on rotating blades. The two best configurations fully developed and spin tested were then successfully applied in the NAS3-20606 rotating fan flutter program for quantitative measurement of oscillatory pressure amplitudes.

Grant, H. P.↗

Analysis of supersonic stall bending flutter in axial-flow compressor by actuator disk theory

An analytical model was developed for predicting the onset of supersonic stall bending flutter in axial-flow compressors. The analysis is based on two-dimensional, compressible, unsteady actuator disk theory. It is applied to a rotor blade row by considering a cascade of airfoils. The effects of shock waves and flow separation are included in the model. Calculations show that the model predicts the onset, in an unshrouded rotor, of a bending flutter mode that exhibits many of the characteristics of supersonic stall bending flutter. The validity of the analysis for predicting this flutter mode is demonstrated.

Adamczyk, J. J.↗

Effect of number of probes and their orientation on the calculation of several compressor face distortion descriptors

A study was performed to determine the effects of the number and position of total pressure probes on the calculation of five compressor face distortion descriptors. This study used three sets of 320 steady state total pressure measurements that were obtained with a special rotating rake apparatus in wind tunnel tests of a mixed-compression inlet. The inlet was a one third scale model of the inlet on a YF-12 airplane, and it was tested in the wind tunnel at representative flight conditions at Mach numbers above 2.0. The study shows that large errors resulted in the calculation of the distortion descriptors even with a number of probes that were considered adequate in the past. There were errors as large as 30 and -50 percent in several distortion descriptors for a configuration consisting of eight rakes with five equal-area-weighted probes on each rake.

Stoll, F.↗

Turbulence characteristics of compressor discharge flows

Turbulence measurements were conducted in a large gas turbine engine (JT9D) at the entrance to the diffuser duct, joining the compressor discharge to the combustor inlet. Hot film probe and hot wire probe measurements were obtained at temperatures from 450K (350F) (idle) to 608K (635F) (rich approach). At I.D. (25 percent span) and mid-span locations, the turbulence intensity increased slightly from 6 + or - percent at idle condition to 7 or - 1 percent at rich approach. At O.D. (75 percent span) the turbulent intensity increased more rapidly, from 7.5 + or - 0.5 percent at idle to 15 + or - 0.5 percent at rich approach. The spectra showed turbulent energy distributed uniformly over a 0.1 to 5 KHz bandwidth (down 3db) at all operating conditions, corresponding to random turbulence with velocity wave lengths of 2 cm to 1 meter travelling at the mean velocity of 100 m/sec. Tests results are given in tables and graphs.

Grant, H. P.↗

Turbulence measurements in the compressor exit flow of a General Electric CF6-50 engine

Ruggedized cooled film probes were used to measure CF6-50 compressor exit turbulence properties at three different engine idle condition test points. The turbulence probe was coupled to a constant temperature anemometer and signal conditioning system. An on-line readout system connected to the anemometer was used to check the data as it was acquired. At engine idle conditions, the turbulence intensity ranged from 4.8 percent to 5.6 percent and the length scale ranged from 5.64 cm to 6.95 cm. The length scale values are somewhat larger than the passage height at the measurement plane (5.54 cm), which indicates that the shape of the turbulent eddies are elongated in the axial direction. The microscale values range from about 0.73 cm to about 0.98 cm. Power spectral density distributions show that a large proportion of the turbulent energy at the measurement plane is concentrated at frequencies below one kilohertz.

Taylor, J. R.↗