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At least 829 records · Page 46

A Schottky-barrier solar cell on sliced polycrystalline GaAs

Antireflecting-metal-oxide-semiconductor (AMOS) technology has been applied to sliced wafers of polycrystalline GaAs having grain sizes of about 100 microns. Simulated AM1 sunlight efficiencies up to 14% were obtained, and studies using the scanning electron microscope showed that grain boundaries have a minimal effect on short-circuit current density. However, current-voltage characteristics show some influence on open-circuit voltage.

Yeh, Y. C. M.↗

NASA thermal barrier coatings: Summary and update

A durable, two-layer, plasma-sprayed coating consisting of a ceramic layer over a metallic layer was developed that has the potential of insulating hot engine parts and thereby reducing metal temperatures and coolant flow requirements and/or permitting use of less costly and complex cooling configurations and materials. The results are summarized of analytical and experimental investigations of the coatings on flat metal specimens, turbine vanes and blades, and combustor liners. Discussed are results of investigations to determine coating adherence and durability, coating thermal, strength and fatigue properties, and chemical reactions of the coating with oxides and sulfates. Also presented are the effect of the coating on aerodynamic performance of a turbine vane, measured vane and combustor liner temperatures with and without the coating, and predicted turbine metal temperatures and coolant flow reductions potentially possible with the coating. Included also are summaries of some current research related to the coating and potential applications for the coating.

Stepka, F. S.↗

Crack barriers improve the mechanical and thermal properties of non-metallic sinter materials

Means of improving the tensile strength of ceramic composites by introducing ductile intermediate layers capable of absorbing the elastic energy at the rupture front are studied. Tests with an Al203 laminate with niobium inclusions showed that crack propagation could be successfully precluded by dissipation of the energy by deformation and/or delamination at the inclusion/matrix interface.

Gruenthaler, K. H.↗

Alumina barrier for vacuum brazing

Heating platens of vacuum-brazing press will not stick to workpiece if aluminum oxide "paper" is interposed. Paper does not disintegrate in press, will not contaminate braze alloy, and helps form smoothly contoured, regular fillet at brazed edges.

Beuyukian, C. S.↗

Thermal barrier coatings for aircraft gas turbines

Improvements in gas turbine performance are approaching the limits imposed by alloy properties and excessive cooling air requirements. Thin ceramic coatings can increase the difference between gas temperature and metal temperature by several hundred degrees. Thus, they are potentially a major step forward in surface protection. These coatings offer the potential to reduce fuel consumption by permitting reduced coolant flow or higher turbine inlet temperature or to improve durability by reducing metal temperatures and transient thermal stresses. At NASA Lewis, in-house and contractual programs are in place to bring this promising technology to engine readiness in the early 1980's. Progress towards this goal is summarized in this paper.

Miller, R. A.↗

Plasma sprayed ceramic thermal barrier coatings for turbine vane platforms

The paper describes the results to date of an investigation of advanced plasma sprayed ceramic coatings to demonstrate cooling concepts applicable for turbine vane platforms. It is noted that the increased resistance of plasma sprayed ceramic coatings to cyclic thermal exposure can be achieved by increasing the strain tolerance of the ceramic and by controlling harmful residual stresses. Strain tolerance can be increased by controlling internal structure to minimize harmful flaws and to add favorable discontinuities.

Ruckle, D. L.↗

Thermal barrier pressure seal

An apparatus is described for providing thermal and pressure sealing in an elongated space of varying width between adjacent surface of two members. The apparatus is mounted for at least limited lateral movement between the members and may comprise: an elongated support attached to one of the adjacent surfaces; a second elongated support member attached to the other of the adjacent surfaces, and an elongated seal member sandwiched between the first and second support members. In its non-deformed state, the elongated seal member may be substantially cylindrical but capable of deformation to accommodate limited lateral movement between the adjacent surfaces and varying widths of the space.

Bellavia, J., Jr.↗

Thermal-barrier-coated turbine blade study

The effects of coating TBC on a CF6-50 stage 2 high-pressure turbine blade were analyzed with respect to changes in the mean bulk temperature, cooling air requirements, and high-cycle fatigue. Localized spallation was found to have a possible deleterious effect on low-cycle fatigue life. New blade design concepts were developed to take optimum advantage of TBCs. Process and material development work and rig evaluations were undertaken which identified the most promising combination as ZrO2 containing 8 w/o Y2O3 applied by air plasma spray onto a Ni22Cr-10Al-1Y bond layer. The bond layer was applied by a low-pressure, high-velocity plasma spray process onto the base alloy. During the initial startup cycles the blades experienced localized leading edge spallation caused by foreign objects.

Siemers, P. A.↗

Method of Fabricating Schottky Barrier solar cell

On a thin substrate of low cost material with at least the top surface of the substrate being electrically conductive is deposited a thin layer of heavily doped n-type polycrystalline germanium, with crystalline sizes in the submicron range. A passivation layer may be deposited on the substrate to prevent migration of impurities into the polycrystalline germanium. The polycrystalline germanium is recrystallized to increase the crystal sizes in the germanium layer to not less than 5 micros to serve as a base layer on which a thin layer of gallium arsenide is vapor epitaxially grown to a selected thickness. A thermally-grown oxide layer of a thickness of several tens of angstroms is formed on the gallium arsenide layer. A metal layer, of not more about 100 angstroms thick, is deposited on the oxide layer, and a grid electrode is deposited to be in electrical contact with the top surface of the metal layer. An antireflection coating may be deposited on the exposed top surface of the metal layer.

Stirn, R. J.↗

The effect of barriers on wave propagation phenomena: With application for aircraft noise shielding

The frequency spectrum was divided into high and low frequency regimes and two separate methods were developed and applied to account for physical factors associated with flight conditions. For long wave propagation, the acoustic filed due to a point source near a solid obstacle was treated in terms of an inner region which where the fluid motion is essentially incompressible, and an outer region which is a linear acoustic field generated by hydrodynamic disturbances in the inner region. This method was applied to a case of a finite slotted plate modelled to represent a wing extended flap for both stationary and moving media. Ray acoustics, the Kirchhoff integral formulation, and the stationary phase approximation were combined to study short wave length propagation in many limiting cases as well as in the case of a semi-infinite plate in a uniform flow velocity with a point source above the plate and embedded in a different flow velocity to simulate an engine exhaust jet stream surrounding the source.

Mgana, C. V. M.↗

Failure mechanisms of thermal barrier coatings exposed to elevated temperatures

The failure of a ZrO2-8%Y2O3/Ni-14% Al-0.1% Zr coating system on Rene 41 in Mach 0.3 burner rig tests was characterized. High flame and metal temperatures were employed in order to accelerate coating failure. Failure by delamination was shown to precede surface cracking or spalling. This type of failure could be duplicated by cooling down the specimen after a single long duration isothermal high temperature cycle in a burner rig or a furnace, but only if the atmosphere was oxidizing. Stresses due to thermal expansion mismatch on cooling coupled with the effects of plastic deformation of the bond coat and oxidation of the irregular bond coat are the probable life limiting factors. Heat up stresses alone could not fail the coating in the burner rig tests. Spalling eventually occurs on heat up but only after the coating has already failed through delamination.

Miller, R. A.↗