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At least 829 records · Page 46
All sourcesNASA NTRSDOE OSTI
NASA NTRS1991

Plug nozzles: The ultimate customer driven propulsion system

This paper presents the results of a study applying the plug cluster nozzle concept to the propulsion system for a typical lunar excursion vehicle. Primary attention for the design criteria is given to user defined factors such as reliability, low volume, and ease of propulsion system development. Total thrust and specific impulse are held constant in the study while other parameters are explored to minimize the design chamber pressure. A brief history of the plug nozzle concept is included to point out the advanced level of technology of the concept and the feasibility of exploiting the variables considered in this study. The plug cluster concept looks very promising as a candidate for consideration for the ultimate customer driven propulsion system.

Aukerman, Carl A.↗
NASA NTRS1992

Advanced liquid rockets

A program to substitute iridium coated rhenium for silicide coated niobium in thrust chamber fabrications is reviewed. The life limiting phenomena in each of these material systems is also reviewed. Coating cracking and spalling is not a problem with iridium-coated rhenium as in silicide-coated niobium. Use of the new material system enables an 800 K increase in thruster operating temperature from around 1700 K for niobium to 2500 K for rhenium. Specific impulse iridium-coated rhenium rockets is nominally 20 seconds higher than comparable niobium rockets in the 22 N class and nominally 10 seconds higher in the 440 N class.

Schneider, Steven J.↗
NASA NTRS1992

Propulsion systems using in situ propellants for a Mars ascent vehicle

The indigenous propellants of oxygen and carbon monoxide were studied for use in a Mars Ascent Vehicle (MAV). Both the oxygen and carbon monoxide were evaluated as turbine working fluids for a full expander engine cycle used in the MAV. Two oxygen working fluid engines and four carbon monoxide engines were investigated. The maximum hot-gas-side wall temperature was limited to either 445 K (800 R) or 556 K (1000 R) over a range of working fluid mass flows. An engine thrust of 44.5 kN (1,000 lb(sub f)) was assumed. The engine characteristics of coolant inlet pressure, total engine length, specific impulse, pump efficiencies, and turbine power required were optimized. Of the six engines evaluated, the study showed that either type of working fluid was feasible for a MAV engine. Using carbon monoxide as the working fluid resulted in the best engine characteristics.

Wadel, Mary F.↗
NASA NTRS1992

Numerical simulation of geometric scale effects in cylindrical self-field MPD thrusters

A 2-D, two-temperature, single fluid magnetohydrodynamic code which incorporates classical plasma transport coefficients and Hall effects was developed to predict steady-state, self-field magnetoplasmadynamic (MPD) thruster performance. The governing equations and numerical methods of solution are outlined and discussed. Experimental comparisons are used to validate model predictions. The model accurately predicts thrust and reproduces trends in the discharge voltage for discharge currents below experimentally measured onset values. However, because the model does not include electrode effects, the calculated voltage drops are significantly lower than experimentally measured values. Predictions of thrust and flow efficiency are made for a matrix of fifteen cylindrical thruster geometries, assuming a fully ionized argon propellant. A maximum predicted specific impulse of 1680 s is obtained for a thruster with an anode radius of 2.5 cm, a cathode radius of 0.5 cm, and equal electrode lengths of 2.5 cm. A scaling relation is developed to predict, within limits, the onset of cylindrical, self-field thruster instability as a function of geometry and operating condition.

Lapointe, M.↗
NASA NTRS1992

CFD analysis of the STME nozzle flowfield

The Space Transportation Main Engine (STME) uses a gas generator cycle to cool the nozzle wall by a film-dump of the turbine exhaust. The ability to cool the skirt is a key concern in the design of the STME. CFD calculations were undertaken to predict the film cooling effectiveness and performance sensitivities for various configurations, operating points, and inlet conditions. The results presented here were obtained for the subscale nozzle. The computations were performed using REFLEQS. The computational analysis showed that a chemical equilibrium model was necessary to obtain correct predictions of the specific impulse. The frozen composition model underpredicts the ISP by about 6 percent. It was also observed that the coolant film was successful in maintaining the nozzle wall well below the stagnation temperature of the core flow. The effect of the coolant flow on the performance of the engine was found to be negligible. The computed heat fluxes at the wall were in good agreement with the empirical data obtained by Pratt and Whitney. Further test data from Pratt and Whitney are forthcoming for the subscale nozzle. Calculations will be performed to determine cooling efficiencies and nozzle performance over a range of conditions, and model predictions will be compared with experimental data. Information is given in viewgraph form.

Krishnan, Anantha↗
NASA NTRS1992

Dynamic interactions between hypersonic vehicle aerodynamics and propulsion system performance

Described here is the development of a flexible simulation model for scramjet hypersonic propulsion systems. The primary goal is determination of sensitivity of the thrust vector and other system parameters to angle of attack changes of the vehicle. Such information is crucial in design and analysis of control system performance for hypersonic vehicles. The code is also intended to be a key element in carrying out dynamic interaction studies involving the influence of vehicle vibrations on propulsion system/control system coupling and flight stability. Simple models are employed to represent the various processes comprising the propulsion system. A method of characteristics (MOC) approach is used to solve the forebody and external nozzle flow fields. This results in a very fast computational algorithm capable of carrying out the vast number of simulation computations needed in guidance, stability, and control studies. The three-dimensional fore- and aft body (nozzle) geometry is characterized by the centerline profiles as represented by a series of coordinate points and body cross-section curvature. The engine module geometry is represented by an adjustable vertical grid to accommodate variations of the field parameters throughout the inlet and combustor. The scramjet inlet is modeled as a two-dimensional supersonic flow containing adjustable sidewall wedges and multiple fuel injection struts. The inlet geometry including the sidewall wedge angles, the number of injection struts, their sweepback relative to the vehicle reference line, and strut cross-section are user selectable. Combustion is currently represented by a Rayleigh line calculation including corrections for variable gas properties; improved models are being developed for this important element of the propulsion flow field. The program generates (1) variation of thrust magnitude and direction with angle of attack, (2) pitching moment and line of action of the thrust vector, (3) pressure and temperature distributions throughout the system, and (4) performance parameters such as thrust coefficient, specific impulse, mass flow rates, and equivalence ratio. Preliminary results are in good agreement with available performance data for systems resembling the NASP vehicle configuration.

Flandro, G. A.↗
NASA NTRS1992

Dependence of hydrogen arcjet operation on electrode geometry

The dependence of 2 kW hydrogen arcjet performance on cathode to anode electrode spacing was evaluated at specific impulses of 900 and 1000 s. Less than 2 absolute percent change in efficiency was measured for the spacings tested which did not repeat the 14 absolute percent variation reported in earlier work with similar electrode designs. A different nozzle configuration was used to quantify the variation in hydrogen arcjet performance over an extended range of electrode spacing. Electrode gap variation resulted in less than 3 absolute percent change in efficiency. These null results suggested that electrode spacing is decoupled from hydrogen arcjet performance considerations over the ranges tested. Initial studies were conducted on hydrogen arcjet ignition. The dependence of breakdown voltage on mass flow rate and hydrogen arcjet ignition on rates of pulse repetition and pulse voltage rise were also included for comparison with previous results obtained using simulated hydrazine.

Pencil, Eric J.↗
NASA NTRS1991

High temperature thruster technology for spacecraft propulsion

A technology program intended to develop high-temperature oxidation-resistant thrusters for spacecraft applications is considered. The program will provide the requisite material characterizations and fabrication to incorporate iridium coated rhenium material into small rockets for spacecraft propulsion. This material increases the operating temperature of thrusters to 2200 C, a significant increase over the 1400 C of the silicide-coated niobium chambers currently used. Stationkeeping class 22 N engines fabricated from iridium-coated rhenium have demonstrated steady state specific impulses 20-25 seconds higher than niobium chambers. These improved performances are obtained by reducing or eliminating the fuel film cooling requirements in the combustion chamber while operating at the same overall mixture ratio as conventional engines.

Schneider, Steven J.↗
NASA NTRS1991

Medium power hydrogen arcjet performance

An experimental investigation was performed to evaluate hydrogen arcjet operating characteristics in the range of 1 to 4 kW. A series of nozzles were operated in modular laboratory thrusters to examine the effects of geometric parameters such as constrictor diameter and nozzle divergence angle. Each nozzle was tested over a range of current and mass flow rates to explore stability and performance. In the range of mass flow rates and power levels tested, specific impulse values between 650 and 1250 sec were obtained at efficiencies between 30 and 40 percent. The performance of the two larger half angle (20, 15 deg) nozzles was similar for each of the two constrictor diameters tested. The nozzles with the smallest half angle (10 deg) were difficult to operate. A restrike mode of operation was identified and described. Damage in the form of melting was observed in the constrictor region of all the nozzle inserts tested. Arcjet ignition was also difficult in many tests and a glow discharge mode that prevents starting was identified.

Curran, Francis M.↗
NASA NTRS1992

Design tradeoffs on engine-integrated hypersonic vehicles

Two classes of airbreathing hypersonic vehicle concepts, one for primarily cruise missions and the other for accelerator type missions, are presented. Both are designed with waverider airframes and hydrogen-fueled scramjet engine modules. Cruise configurations are optimized for the product of I(sp) and L/D while matching lift to weight and thrust to drag at some equivalence ratio. Accelerator configurations are optimized for effective specific impulse while matching lift to weight at an equivalence ratio of one. The method and computer code developed to optimize the configurations are discussed. The features and design tradeoffs for each class of vehicles are described. Recently available weight estimates for all-body waveriders have had a significant impact on the integrated configurations. Mach 8 vehicles at 40 km altitude optimized with the cruise objective function have L/Ds of 2.55 to 2.92 and I(sp)s of 2850 to 2940 sec. A Mach 14 vehicle at 40-km altitude optimized with the accelerator objective function has an I(sp) sub eff of 189 sec, and a Mach 10 vehicle an I(sp) sub eff of 880 sec.

O'Neill, Mary Kae L.↗
NASA NTRS1992

Nuclear propulsion system options for Mars missions

This paper focuses on the use of a nuclear thermal rocket to accomplish a variety of space missions with emphasis on the manned Mars mission. The particle-bed-reactor type nuclear engine was chosen as the baseline engine because of its perceived versatility over other nuclear propulsion systems in conducting a wide variety of tasks. This study indicates that the particle-bed-reactor engine with its high engine thrust-to-weight ratio (about 20) and high specific impulse (about 950 to 1050 sec) offers distinct advantages over the larger and heavier NERVA-type nuclear engines.

Emrich, William J., Jr.↗
NASA NTRS1992

Analysis of the Cosmic Background Explorer (COBE) helium venting through effects on the orbit

An analysis is described which shows that a helium venting thrust level that is 60 percent higher than the predicted 2.3 millinewtons may be the cause of the unusually high premission-analysis and on-orbit support orbital decay rates and drag correction factors found for the Cosmic Background Explorer satellite. Depletion of the helium allowed a determination of the average mass flow rate and specific impulse. The average mass flow rate of 3.3 mg/sec confirmed the thrust levels indicated by the venting thrust analysis. Liquid helium is used for cooling instruments aboard the satellite.

Cox, C. M.↗
NASA NTRS1992

Nuclear thermal rockets - Key to moon-Mars exploration

The Space Exploration Initiative (SEI) calls for lunar and Martian exploration missions for which solid-core nuclear thermal rockets (NTRs), in virtue of their single-stage, fully-reusable nature, are ideally suited. NTRs promise double the specific impulse of chemical propulsion. A lunar mission employing a reusable NTR is currently being conducted by NASA. The NTR would be assembled in LEO in such a way that it remained 'radioactively cold' during earth-to-orbit deployment by a heavy-lift chemical booster, and therefore presented no radioactive hazard. Also under consideration is a particle-bed reactor in which the hydrogen propulsive fluid directly cools coated-particle fuel spheres.

Borowski, Stanley K.↗
NASA NTRS1992

Electric propulsion - The future is now

A comprehensive development status evaluation is presented for the field of electric propulsion. Specific impulses range from 500-800 sec for satellite stationkeeping and 800-1500 sec of earth-earth orbit-raising maneuvers to 2000-5000 sec for trajectories to Mars and as much as 5000-100,000 sec for trajectories to more distant destinations. The successful deployment of low-power arcjet systems for auxilliary propulsion has been critical to the development of designs for higher-performance devices.

Turchi, Peter J.↗
NASA NTRS1992

Preliminary investigation of a low power pulsed arcjet thruster

A type of pulsed arcjet is examined which operates with gaseous helium propellant at powers from 100 to 1500 W and pulse rats from 360 to 6000 pulses per second. During the pulse, peak power is 50 to 250 kW generating chamber pressures of 10 to 50 atmospheres. The high operating pressure substantially reduces ionization in the 2.5 mm diameter x 12.5 mm long capillary and lowers frozen flow losses in the nozzle. The thruster thermal efficiency, measured calorimetrically, is 43 percent at 440 W and 8 mg/sec helium mass flow rate. Thruster performance trends are predicted by a time-dependent lumped-parameter model which includes heat exchange between the propellant and the wall. The model substantially underpredicts the experimental thermal efficiency values. Alternative thruster configurations yielding significant improvements in thrust efficiency and specific impulse are discussed.

Taylor, Russell D.↗
NASA NTRS1992

Applied-field magnetoplasmadynamic engine developments

There are potential space exploration missions which may significantly benefit from the use of electric propulsion at power levels of hundreds of kilowatts. The applied magnetic field MPD thruster is potentially capable of efficient, high specific impulse operation in this power range. This paper describes current experimental and analytical efforts to further the development of such a thruster and presents the latest results. In particular, efforts to measure, simultaneously, the thrust developed by the archead and by the electromagnet, and to evaluate the effect of a diffuser on vacuum tank back pressure, are presented and discussed. It was found that with ammonia vapor as propellant, the vacuum tank pressure was reduced from 8 to 4.9 Pa at a power level of 80 kW. This pressure decrease is expected to become greater as the power and applied field are increased. Also, the development of a cathode/plasma interaction model for determining the heat loads to the cathode as functions of the various free stream plasma parameters is presented. This model is combined with a cathode thermal model in order to provide a complete and integrated picture of MPD thruster cathode operation. Several computational examples are used to illustrate the combined model.

Goodfellow, K. D.↗
NASA NTRS1992

Hybrid rocket fuel combustion and regression rate study

The objectives of this study are to develop hybrid fuels (1) with higher regression rates and reduced dependence on fuel grain geometry and (2) that maximize potential specific impulse using low-cost materials. A hybrid slab window motor system was developed to screen candidate fuels - their combustion behavior and regression rate. Combustion behavior diagnostics consisted of video and high speed motion pictures coverage. The mean fuel regression rates were determined by before and after measurements of the fuel slabs. The fuel for this initial investigation consisted of hydroxyl-terminated polybutadiene binder with coal and aluminum fillers. At low oxidizer flux levels (and corresponding fuel regression rates) the filled-binder fuels burn in a layered fashion, forming an aluminum containing binder/coal surface melt that, in turn, forms into filigrees or flakes that are stripped off by the crossflow. This melt process appears to diminish with increasing oxidizer flux level. Heat transfer by radiation is a significant contributor, producing the desired increase in magnitude and reduction in flow dependency (power law exponent) of the fuel regression rate.

Strand, L. D.↗
NASA NTRS1992

Performance effects resulting from plugged liquid oxygen posts of the Space Shuttle Main Engine Injector

The paper discusses the performance effects resulting from plugged LOX posts of the Space Shuttle Main Engine Injector. The simulation was performed with the REFLEQS 2-D code. Analysis was performed axisymmetrically and injector surface was divided into several regions to account for the mixture ratio variation on the injector surface. The reduction of vaccum specific impulse was approximately 0.01 second per plugged LOX post. This reduction is an order of magnitude higher than the result of Space Shuttle flight reconstruction data. It is presumed that this overprediction is due to the axisymmetric simulation that smears local effects.

Kim, S.↗