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At least 829 records · Page 46
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Mechanical Testing Summary: Optimized Carbon Fiber Composites in Wind Turbine Blade Design

The objective of the Optimized Carbon Fiber project is to assess the commercial viability to develop cost-competitive wind-specific carbon fiber composites to enable larger rotors for increased energy capture. Although glass fiber reinforcement is the primary structural material in wind blade manufacturing, utilization of carbon fiber has been identified as a key enabler for achieving larger rotors because of its higher specific stiffness (stiffness per unit mass), specific strength (strength per unit mass), and fatigue resistance in comparison to glass. This report contains the testing process and results from the mechanical characterization portion of the project. Low-cost textile carbon fiber materials are tested along with a baseline, commercial carbon fiber system common to the wind industry. Material comparisons are made across coupons of similar manufacturing and quality to assess the properties of the novel carbon fibers.

17 WIND ENERGY↗
DOE OSTI2020

The Dark Energy Spectrographic Instrument (DESI) Optical Fiber System

The specific research of the DESI project is to study in detail the expansion history of the Universe over the past 10 billion years. In order to do this, the project designed, fabricated, tested and commissioned the DESI instrument which has been deployed at the Mayall Telescope at the Kitt Peak National Observatory near Tucson, Arizona. The DESI project was conducted by approximately 30 US and foreign national laboratories. The complete instrument includes a prime focus corrector assembly, a focal plane with 5,000 optical fibers whose position can be set by robotic positioners, and ten spectrographs. Each spectrograph can accommodate the light from 500 fibers and include three color channels that are illuminated by a common collimator mirror and other planar transfer optics. In order for this entire system to work, optical fibers are required to connect each positioner to the spectrographs. Our CRADA with Durham University in the UK provided the 10 crucial fiber cables required to connect the DESI focal plane to the 10 spectrographs. The key major goals of this CRADA were achieved. Survey planning was another key component to the Durham contribution. Drs. Frenk, Baugh, Cole, Edge, Lacey, Li, Lucey, Massey, Metcalfe, Norberg and Shanks were all important contributors to the working groups to which they were assigned. Their work to implement emission lines and QSO in lightcone mocks, mocks for non-standard cosmologies/modified gravity, optimization of completeness of BGS in crowded regions and extended source photometry have been vital in the early planning for targets during commissioning. The major role in the project involved Dr. Ray Sharples and his team. They provided a significant portion of the design, fabrication and testing of the optical fiber system. In particular, they were responsible for the design, production of engineering drawings, component procurements, and fabrication of the 10 DESI Science fiber cables. Working in close collaboration with Dr. Claire Poppett, they also designed and fabricated the slit assemblies, the specialized termination of the groups of 500 fibers which plug into the spectrographs.

47 OTHER INSTRUMENTATION↗
DOE OSTI2024

The Hygrothermal Performance of Continuous and Cavity Wood Fiber Insulation

Wood fiber insulation is an emerging material known for its effective thermal performance and moisture management properties, making it a compelling alternative to conventional insulation. Its vapor permeability and ability to regulate indoor humidity contribute to improved building durability and comfort, particularly in varying climate conditions. The goal of this project is to characterize the hygrothermal performance of a new wood fiber insulation product line in U.S. climate zones and to facilitate the design and construction of the product in residential and light commercial building envelopes. This study investigates the thermal and hygrothermal performance of wood fiber insulation, both as continuous and cavity insulation. The research employs an exhaustive simulation task and an environmental chamber test of a wood fiber insulation. Over 400 simulations were conducted to study the hygrothermal characteristics of bio-based wood fiber insulation in various building envelope configurations across four climate zones. Environmental chamber tests were conducted under controlled winter conditions representative of Climate Zone 5A (Chicago, IL) to complement the simulation results. The chamber tests focused on the hygrothermal performance of the wood fiber insulation and the sheathing board to assess the insulation's ability to manage moisture in a cold climate. Simulation and environmental chamber test results were analyzed to evaluate the insulation's consistency and efficacy across diverse climatic zones. Results show that with a proper moisture control strategy, both cavity and continuous wood fiber insulation can work properly in both new and retrofit constructions.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2021

Bypassing Energy Barriers in Fiber-Polymer Torrefaction

The amount of waste generation has been increasing with a significant amount being landfilled. These non-recyclable wastes contain large number of fiber and plastic wastes which can be treated with thermal processes to turn them into energy sources since they have high calorific values, are abundant and usually tipping fees are paid to handle them. This paper studied the torrefaction of non-recyclable paper (fiber) wastes, mixed plastic wastes (MPW) and their blends at different ratios in the temperature range of 250–400°C through thermogravimetric analysis (TGA). The solid residues after the experiments were analyzed by nuclear magnetic resonance (NMR) spectroscopy. Significant synergy between fiber and MPW were observed at the range 250–300°C, showing both increase in the reaction rate as well as the overall mass loss. At 250°C, the maximum mass loss rate was more than two times higher and the mass loss at the end of the experiments were also much higher compared to the expected results. In addition, synergy was weakened with an increase of temperature, disappearing at 400°C. The existence of such interactions between fiber and plastic wastes indicates that the natural energy barriers during the individual torrefaction in paper waste or plastic waste could be bypassed, and the torrefaction of fiber and plastic blend can be achieved at lower temperatures and/or shorter residence times. The MPW and fiber wastes were also compounded by extrusion (to produce pellets) at 220°C with different blend ratios. The fiber-MPW pellets from extrusion were characterized by IR spectroscopy, rheology, thermal analysis and flexural properties and showed significant chemical changes from the non-extruded blends at the same ratios. From IR characterization, it was found that there was significant increase in hydroxyl (OH) group on account of the carbonyl (C = O) and etheric (C-O-C) groups. The interaction between paper and MPW can be attributed to the plastic polymers acting as a hydrogen donor during the reactive extrusion process. Synergistic effects were also found from mechanical and rheological properties.

09 BIOMASS FUELS↗
DOE OSTI2023

Corrosion of Silica-Based Optical Fibers in Various Environments

This research article explores the potential of optical fibers as sensors, highlighting their ability to measure various parameters such as temperature, pressure, stress, and radiation dose. The study focuses on investigating the material compatibility of optical fibers in challenging sensing environments like Gen II/II+ and advance nuclear reactors, as well as concentrated solar power (CSP) plants. Material compatibility tests were conducted to determine the feasibility of using fluorine and germanium optical fiber sensors in these environments. The study found that raw fibers were corrosion-resistant to lead bismuth eutectic at 600 °C, regardless of the coating. In molten salt environments, raw fibers were incompatible with FLiNaK but showed corrosion resistance to MgCl₂-NaCl-KCl. However, the survivability of raw fiber optics improved with a gold coating in FLiNaK. Raw fiber optics were found to be incompatible in high-temperature steam at 1200 °C and in a pressurized water reactor (PWR) at 300 °C.

Leong, Amanda (ORCID:0000000307134493)↗
DOE OSTI2024

Magnetic Field Sensing via Acoustic Sensing Fiber with Metglas® 2605SC Cladding Wires

Magnetic field sensing has the potential to become necessary as a critical tool for long-term subsurface geophysical monitoring. The success of distributed fiber optic sensing for geophysical characterization provides a template for the development of next generation downhole magnetic sensors. In this study, Sentek Instrument’s picoDAS is coupled with a multi-material single mode optical fiber with Metglas® 2605SC cladding wire inclusions for magnetic field detection. The response of acoustic sensing fibers with one and two Metglas® 2605SC cladding wires was evaluated upon exposure to lateral AC magnetic fields. An improved response was demonstrated for a sensing fiber with in-cladding wire following thermal magnetic annealing (~400 °C) under a constant static transverse magnetic field (~200 μT). A minimal detectable magnetic field of ~500 nT was confirmed for a sensing fiber with two 10 μm cladding wires. The successful demonstration of a magnetic field sensing fiber with Metglas® cladding wires fabricated via traditional draw processes sets the stage for distributed measurements and joint inversion as a compliment to distributed fiber optic acoustic sensors.

Dejneka, Zach (ORCID:0000000179415708)↗
DOE OSTI2017

Dynamic Spectral Imaging of Decimetric Fiber Bursts in an Eruptive Solar Flare

Fiber bursts are a type of fine structure that is often superposed on type IV radio continuum emission during solar flares. Although studied for many decades, its physical exciter, emission mechanism, and association with the flare energy release remain unclear, partly due to the lack of simultaneous imaging observations. We report the first dynamic spectroscopic imaging observations of decimetric fiber bursts, which occurred during the rise phase of a long-duration eruptive flare on 2012 March 3, as obtained by the Karl G. Jansky Very Large Array in 1–2 GHz. Our results show that the fiber sources are located near and above one footpoint of the flare loops. The fiber source and the background continuum source are found to be co-spatial and share the same morphology. It is likely that they are associated with nonthermal electrons trapped in the converging magnetic fields near the footpoint, as supported by a persistent coronal hard X-ray source present during the flare rise phase. We analyze three groups of fiber bursts in detail with dynamic imaging spectroscopy and obtain their mean frequency-dependent centroid trajectories in projection. By using a barometric density model and magnetic field based on a potential field extrapolation, we further reconstruct the 3D source trajectories of fiber bursts, for comparison with expectations from the whistler wave model and two MHD-based models. We conclude that the observed fiber burst properties are consistent with an exciter moving at the propagation velocity expected for whistler waves, or models that posit similar exciter velocities.

79 ASTRONOMY AND ASTROPHYSICS↗
NASA NTRS1972

Tensile properties of PRD-49 fiber in epoxy matrix.

Recently a high-modulus and high-strength organic fiber, identified as PRD-49-III by the manufacturer, became commercially available. To assess the fiber performance and its potential as a reinforcement for fiber composites, the tensile properties of the fiber in an epoxy matrix were determined. During this study over 6000 fiber/epoxy strands were made using the filament winding process; these strands were representative samples taken from over 60 lb of single-end fiber. The fiber uniformity, its strength distribution at room and LN2 temperature, stress-strain characteristics, and the strain rate effect on the fiber strength were evaluated.

Chiao, T. T.↗
NASA NTRS1974

A simple two-fiber optical displacement sensor

An optical displacement sensor is described in which only a pair of large-diameter fibers is used rather than a branched bundle of many small-diameter fibers. The basic idea of the two-fiber sensor is that the axes of the fibers are at an angle to one another at the sensor face, rather than parallel as is the case for the many-fiber configuration. The sensitivity of this two-fiber sensor is approximately the same as the most sensitive configuration of the many-fiber sensor.-

Powell, J. A.↗
NASA NTRS1975

Carbide coated fibers in graphite-aluminum composites

Thin, uniform coats of titanium carbide, deposited on graphite fibers by chemical vapor deposition with thicknesses up to approximately 0.1 microns were shown to improve fiber strength significantly. For greater thicknesses, strength was degraded. The coats promote wetting of the fibers and infiltration of the fiber yarns with aluminum alloys, and act as protective barriers to inhibit reaction between the fibers and the alloys. Chemical vapor deposition was used to produce silicon carbide coats on graphite fibers. In general, the coats were nonuniform and were characterized by numerous surface irregularities. Despite these irregularities, infiltration of these fibers with aluminum alloys was good. Small graphite-aluminum composite samples were produced by vacuum hot-pressing of aluminum-infiltrated graphite yarn at temperatures above the metal liquidus.

Imprescia, R. J.↗
NASA NTRS1976

Longitudinal residual stresses in boron fibers

A technique is proposed for measuring the longitudinal residual stress distribution in commercial CVD (Chemical Vapor Deposition) boron on tungsten fibers of 102, 142, and 203 microns in diameter. The experimental apparatus is so designed that continuous measurements are made of the length changes of a boron fiber specimen as the surface of the fiber is removed by electropolishing. The effects of surface removal on core residual stress and core-initiated fracture are discussed. The three sizes of boron fibers investigated show similar residual stress distributions, i.e., compressive at the surface, tensile near the core, and for the 102-micron fiber compressive again in the core. It is shown that an increase in UTS is due to the increase in the compressive stress at the core produced by fiber contraction during surface removal. An expression is derived for calculating the longitudinal residual stress at a given radius for an as-received fiber of a certain radius from measurements of the axial strain produced by removal of the surface by electropolishing.

Behrendt, D. R.↗
NASA NTRS1977

Application of diffusion barriers to high modulus fibers

Barrier layers were coated onto high-modulus fibers, and nickel and titanium layers were overcoated as simulated matrix materials. The objective was to coat the high-strength fibers with unreactive selected materials without degrading the fibers. The fibers were tungsten, niobium, and single-crystal sapphire, while the materials used as barrier coating layers were Al2O3, Y2O3, TiC, ZrC, WC with 14% Co, and HfO2. An ion-plating technique was used to coat the fibers. The fibers were subjected to high-temperature heat treatments to evaluate the effectiveness of the barrier layer in preventing fiber-metal interactions. Results indicate that Al2O3, Y2O3, and HfO2 can be used as barrier layers to minimize the nickel-tungsten interaction. Further investigation, including thermal cycling tests at 1090 C, revealed that HfO2 is probably the best of the three.

Veltri, R. D.↗
NASA NTRS1977

Residual stresses in boron/tungsten and boron/carbon fibers

Longitudinal residual stress distribution is determined for 102-micron diam B/W and B/C fibers. The 102-micron diam B/W fibers are deposited on a 12.7-micron diam tungsten wire resistively heated in a BCl3-H2 reactor. The 102-micron diam B/C fibers are made by deposition of boron on a pyrolytic graphite-coated carbon fiber. The longitudinal residual stress distribution is calculated from measurements of the change in length of the fiber produced by removal of the surface through electropolishing. It is found that for both types of fibers, the residual stress vary from a compressive stress at the surface to a tensile stress in the boron near the core. Closer to the core and in the core, significant differences in the residual stresses are observed for the B/W and B/C fibers.

Behrendt, D. R.↗
NASA NTRS1977

A Weibull characterization for tensile fracture of multicomponent brittle fibers

Necessary to the development and understanding of brittle fiber reinforced composites is a means to statistically describe fiber strength and strain-to-failure behavior. A statistical characterization for multicomponent brittle fibers is presented. The method, which is an extension of usual Weibull distribution procedures, statistically considers the components making up a fiber (e.g., substrate, sheath, and surface) as separate entities and taken together as in a fiber. Tensile data for silicon carbide fiber and for an experimental carbon-boron alloy fiber are evaluated in terms of the proposed multicomponent Weibull characterization.

Barrows, R. G.↗
NASA NTRS1978

Axial residual stresses in boron fibers

A method of measuring axial residual stresses in boron fibers is presented. With this method, the axial residual stress distribution as a function of radius is determined from the fiber surface to the core including the average residual stress in the core. Such measurements on boron on tungsten (B/W) fibers show that the residual stresses for 102, 142, 203, and 366 micron diam fibers are similar, being compressive at the surface and changing monotonically to a region of tensile stress within the boron. At approximately 25% of the original radius, the stress reaches a maximum tensile stress of about 860 MN sq m and then decreases to a compressive stress near the tungsten boride core. Data are presented for 203-micron diam B/W fibers that show annealing above 900 C reduces the residual stresses. A comparison between 102-micron diam B/W and boron on carbon (B/C) show that the residual stresses are similar in the outer regions of the fibers, but that large differences near and in the core are observed. Fracture of boron fibers is discussed.

Behrendt, D. R.↗
NASA NTRS1979

Elastic moduli of transversely isotropic graphite fibers and their composites

The paper demonstrates that it is possible to calculate the complete set of elastic mechanical properties for graphite-epoxy fiber-reinforced materials at any fiber-volume fraction by modifying equations previously developed to include transversely isotropic graphite-fiber properties. Experimental verification of the modified equations is demonstrated by using these equations to curve fit elastic-property data obtained ultrasonically over a range of fiber-volume fractions. Material systems under consideration are T300/5208, AS-3501 and Modomor II/LY558 graphite epoxy. Using the modified equations it is possible to extrapolate for fiber properties. From Modomor II/LY558 ultrasonic data, it is shown that five out of seven extrapolated graphite-fiber properties are consistent with the assumption that graphite fibers are transversely isotropic. Elastic properties for T300/5208 and AS-3501 are ultrasonically evaluated by propagating stress waves through six individual specimens cut at various angles from a block of unidirectional material. Particular attention is devoted to specimen dimensions. To demonstrate the need for accurately calculating or experimentally measuring all lamina elastic properties, a brief discussion is included on the effect that variations in lamina elastic properties have on calculating interlaminar stresses.

Kriz, R. D.↗
NASA NTRS1980

Process modifications for improved carbon fiber composites: Alleviation of the electrical hazards problem

Attempts to alleviate carbon-fiber-composite electrical hazards during airplane crash fires through fiber gasification are described. Thermogravimetric and differential scanning calorimetric experiments found several catalysts that caused fibers to combust when composites were exposed to test fires. Composites were tested in the 'Burn-Bang' apparatus and in high voltage electrical detection grid apparatus. In a standard three minute burn test modified composites released no fibers, while state-of-the-art composites released several hundred fiber fragments. Expected service life with and without catalytic modification was studied and electron microscopy and X-ray microanalysis furnished physical appearance and chemical composition data. An acrylic acid polymer fiber coating was developed that wet the carbon fiber surface uniformly with the catalyst, providing a marked contrast with the uneven coats obtained by solution-dipping.

Ramohalli, K.↗
NASA NTRS1980

Stresses in a three-dimensional unidirectional composite containing broken fibers

An approximate solution is developed for the determination of the interlaminar normal and shear stresses in the vicinity of a crack in a three dimensional composite containing unidirectional linearly elastic fibers in an infinite linearly elastic matrix. In order to reduce the complexity of the formulation, certain assumptions are made as to the physically significant stresses to be retained. These simplifications reduce the partial differential equations of elasticity to differential-difference equations which are tractable using Fourier transform techniques. This 'material modeling' approach is in contrast with solutions developed by considering each lamina as a homogeneous, orthotropic layer. The resulting solution does not contain the classical singular stress field for the fibers and the influence of broken fibers on unbroken fibers is felt by a change in stress concentration factors. The matrix stresses however, are unbounded as the fiber spacing vanishes and an equivalent fiber-matrix geometry is proposed which gives the correct singular behavior. The numerical solution is considered in detail and several specific examples are presented. The potential for damaged or debonded zones to be generated by an embedded crack is discussed, and stress concentration factors for fibers near the crack are given. Detailed comparisons are made between the present solution, the analogous two-dimensional problem, and corresponding shear-lag models.

Goree, J. G.↗