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Powder thixoforging was used to produce amorphous Ni{sub 55}Nb{sub 35}Si{sub 10}-reinforced Al matrix composites from recycled Al powders obtained from ball-milled Al520 end-milled billets. The amorphous reinforcing material was uniformly dispersed in the Al matrix and bonded adequately with it without undesired interfacial reactions. The compressive yield strength of composites with 45% reinforcement content increased 248% to 794 MPa over as-cast samples. The maximum elongation and hardness of samples were 15%, and 60.4 HRA, respectively. The relative density of the unreinforced thixoforged sample was 99.8%, indicating near-perfect compaction of Al powders. The maximum elongation, hardness, and compressive yield strength of thixoforged monolithic matrix alloys were, respectively, 40%, 56.9 HRA, and 747 MPa (a 228% increase in CYS over the cast alloy). In contrast, cold-forged samples showed only 82% increase in compressive yield strength over the as-cast alloy. Powder thixoforging introduced in this study—even without reinforcement—delivers better mechanical properties compared to cold forging most likely due to the refinement and modification of the microstructure during powder ball milling.
Emerging composite materials are expanding the potential of additive manufacturing and enabling applications previously restricted by traditional manufacturing methods. The multi-phase nature of these composite materials combined with the complex in-ternal geometry of additively manufactured parts have enabled unique behavior, and potentially new applications. Additionally, these materials can be pyrolyzed to create dense metal, ceramic, and glass parts with geometries typically not achievable by tra-ditional processes. Additive manufacturing of borosilicate glass-based systems can open new applications in nuclear engineering, astronomy, and bone regrowth therapy. To elucidate the process-parameter relationship of borosilicate-polylactic acid (PLA) composites, mechanical testing was conducted and compared with a pure polylactic acid polymer baseline. Test specimens were fabricated by fused-filament fabrication with minimal post-processing. Yield strength, ultimate strength, and elastic modulus were calculated from stress-strain curves. Optical and scanning electron microscopy were conducted to observe the specimen microstructure before and after testing. The highest compressive yield strength for the composite was 28.22 MPa, and the highest compressive yield strength for PLA was 49.30 MPa. Print orientation was found to benefit the composite material but have a detrimental effect on the pure matrix material. An elastic modulus of 2.66 GPa was recorded for the borosilicate-PLA composite at 100% infill, 1 shell wall, and layer lines parallel to compression axis. Microscopy revealed that lower modulus composite specimens had the particulates re-distributed within the matrix. Tensile testing was done according to a polymer testing standard, which caused difficulties obtaining consistent fracture within the gauge length.
Multi-scale models are developed for heterogeneous concrete materials to estimate their macroscopic mechanical properties in terms of micro-structural data. One crucial challenge of those models is the identification of local properties of constituent phases. In this paper, we present an efficient method based on Artificial Neural Networks (ANN). Typical concrete materials are taken as example. A macroscopic analytical strength criterion is established from three steps of nonlinear homogenization procedure. The macroscopic strength of materials is determined as a function of the frictional coefficient and cohesion of solid cement particles at nanometer scale, intra-particle pores, inter-particle pores and aggregates (inclusions). The objective is to identify the nanoscopic frictional coefficient and cohesion of cement particle from measured macroscopic values of uniaxial compression and tensile strengths. For this purpose, a numerical method based on the ANN is developed. With the analytical macroscopic strength criterion, sensitivity studies are first realized to identify the most important micro-structural parameters influencing the macroscopic strength of concrete. A simplified analytical macroscopic strength criterion is then proposed. A large dataset is further constructed through the inversion of the analytical strength criterion by using the aggregates volume fraction, porosity, macroscopic uniaxial tensile and compressive strengths as input variables and the frictional coefficient and cohesion of cement particles as output unknowns. An ANN model containing four hidden layers and 100 neurons in each layer is constructed and trained by using this dataset. Various types of validation of the ANN model are performed. It is found that the proposed ANN based model can effectively predict the frictional coefficient and cohesion of porous cement paste at the microscopic scale with a very good accuracy.
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A modified Zr-based bulk metallic glass matrix composite Zr{sub 47.67}Cu{sub 40}Ti{sub 3.66}Ni{sub 2.66}Be{sub 6} has been produced by increasing the contents of elements of Zr and Cu with higher Poisson ratio and reducing the contents of Ti, Ni, and Be elements with lower Poisson ratio based on famous metallic glass former Vitreloy 1. A compressive yielding strength of 1804 MPa, fracture strength of 1938 MPa and 3.5% plastic strain was obtained for obtained metallic glass composite. Also, work-hardening behavior was observed during compressive experiment which was ascribed to the interaction of the in situ precipitated CuZr phase and shear bands.
Refractory high-entropy alloys hold the potential for high-temperature applications beyond the capability of the state-of-the-art Ni-based superalloys, and thus, it is important to study their solid solution formation characteristics and mechanical properties. In this study, designed by CALPHAD method, formation of as-cast arc-melted body-centered cubic MoNbTaTiV was experimentally verified using X-ray diffraction and scanning electron microscopy. The measured density and lattice parameter for MoNbTaTiV are 9.29 g/cm3 and 3.224 Å, which obey the rule of mixtures (ROM). The alloy exhibits high hardness at 443 Hv, high yield strength at 1.4 GPa, and good compressive fracture strength at 2.45 GPa with a fracture strain of ~30% at room temperature. The yield strength and hardness values of this alloy, and other single-phase refractory high-entropy alloys, are estimated using a simple model of solid solution strengthening. Reasonable agreement between modeling prediction and experiments is obtained. In addition, first-principles density functional theory calculations predict an enthalpy of formation of -0.865 kJ/mol for the MoNbTaTiV alloy, with calculated atomic volume and elastic properties (e.g., bulk and elastic moduli) obeying the ROM.
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A magnetic loading technique was used to study the strength of polycrystalline tantalum ramp compressed to peak stresses between 60 and 250 GPa. Velocimetry was used to monitor the planar ramp compression and release of various tantalum samples. A wave profile analysis was then employed to determine the pressure-dependence of the average shear stress upon unloading at strain rates on the order of 10{sup 5} s{sup −1}. Experimental uncertainties were quantified using a Monte Carlo approach, where values of 5% in the estimated pressure and 9–17% in the shear stress were calculated. The measured deviatoric response was found to be in good agreement with existing lower pressure strength data as well as several strength models. Significant deviations between the experiments and models, however, were observed at higher pressures where shear stresses of up to 5 GPa were measured. Additionally, these data suggest a significant effect of the initial material processing on the high pressure strength. Heavily worked or sputtered samples were found to support up to a 30% higher shear stress upon release than an annealed material.
Several structural sandwich composites arc in service on military and commercial aerospace vehicles, however, these components have been limited to secondary structures partly because the impact damage and damage tolerance of these composites have not been extensively characterized. To improve durability, safety, and life cycle performance of PMCs while reducing maintenance costs, combined analysis, and test methods that provide a means of predicting critical engineering properties after impact damage of the structure, must be developed. A key enabling technology here is the establishment of the correlation between the impact test results conducted in the laboratory and the mechanics-based phenomenological solutions. This research was undertaken to investigate the compression and flexural properties following low velocity impact of a nomex/phenolic honeycomb core, fiberglass/epoxy facesheet, midplane asymmetric sandwich composite. One facesheet (thin side) was composed of two plies of the fiberglass/epoxy (0/90), while the other facesheet (thick side) was composed of four plies (0/90/0/90) of fiberglass/epoxy. Due to the differences in facesheet thickness, impact damage was separately induced on the thick side as well as the thin side. The compression and flexural strength properties for each damage arrangement were compared using different levels of impact energy ranging from 0 to 452 Joules. In all cases, higher impact energy resulted in decreased compression and flexural strength. Impact on the thin side showed slightly more retention of compression strength at low impact levels, whereas higher residual compressive strength was observed from impact on the thick side at higher impact levels. Different facesheet thicknesses or midplane asymmetry, played an important role in the flexural strength, however, low velocity impact on the both the thick and thin fiberglass/epoxy facesheet side showed an almost linear loss of flexural strength to saturation.
The strength and ductility of uranium and dilute uranium alloys can be substantially improved by deformation strengthening. The yield strength of unalloyed uranium can be nearly doubled by rolling in the vicinity of 250°C. The embrittling effect of hydrogen is also overcome, eliminating the need for vacuum outgassing to obtain good ductility. Significant differences in longitudinal versus transverse tensile properties result, in part, from texture introduced by unidirectional rolling. Warm rolling of U-2.3%Nb results in both traditional strain hardening and a significant Bauschinger effect, resulting in differences between tensile and compressive yield strength. A similar combination of strain hardening and Bauschinger effect also occurs in deformation strengthened U-0.75%Ti. Warm rolling of U-0.75%Ti results in significantly better combinations of tensile yield strength and ductility than can be obtained by conventional age hardening. Warm rolling prior to aging also reduces the loss of ductility which typically accompanies conventional age hardening. Here, an approach is developed in which the effects of prior deformation on tensile and compressive yield strengths are analyzed in terms of texture, long-range dislocation, and Bauschinger effects. The Bauschinger effect is shown to vary in sign with the type of deformation, thus providing opportunities to tailor tensile and compressive properties.
Analytical study was made of the effects of axial compression on buckling strength of filament-wound cylinders having diameter-to-wall thickness ratios of 167 to 643. Analytical predictions for buckling loads were obtained by using linear anisotropic shell theory.
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A monocoque box specimen of aluminum alloy was subjected to end compression and the strains in the stringers were measured up to loads at which permanent set became noticeable. The stringer strains at low loads agreed closely with those computed from the assumption of uniform stress distribution. Buckling of the 0.026-inch sheet between stringers and of the 0.075-inch shear web took place at stresses in accord with theoretical values. Permanent set became noticeable at a load of 115,200 pounds, corresponding to an average stringer stress of about 16,000 pounds per square inch. The measured average strain above the first buckling load was within 2 percent of the theoretical strain as calculated from the dimensions of the box and effective width formulas due to Marguerre and to Cox.
Ti-35Nb-5Ta-7Zr alloy for biomedical applications with a reduced Young’s modulus of less than 10 GPa, being comparable to that of human bones, was successfully fabricated by powder metallurgy method. The microstructure, compressive and tensile behavior were studied. Results indicate that Ti-rich and Ta-rich phases co-exist in β-matrix. Ti-35Nb-5Ta-7Zr alloys yield at about 10% in compression, with increasing in the content of process control agent, the resultant compressive yield strength and Young’s modulus increase from 650 ± 46 to 1055 ± 90 MPa and from 6.3 ± 0.03 to 8.24 ± 0.04 GPa, respectively. The tensile fractography of alloy with 9.7 GPa tensile Young’s modulus, 433 MPa UTS at the 5.5% elongation consists of cleavage fracture and ductile fracture with dimples. The failure mechanism has been discussed taking the intrinsic microstructural features into consideration.
Grade PCEA graphite is one of several grades being considered for the core structures of the Next Generation Nuclear Plant (NGNP). An experimental program is underway to describe the statistical nature of the mechanical properties of PCEA graphite, information needed to support the design of graphite components and licensing of the NGNP. It will be necessary to characterize several billets from various lots or batches. The exact number of billets will depend on the observed variability in properties.
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Particle characteristics can drastically influence the process-structure-property-performance aspects of granular materials in compression. In this study, we aim to computationally simulate the mechanical processes of stress redistribution in compacts including the kinematics of particle rearrangement during densification and particle deformation leading to fragmentation. Confined compression experiments are conducted with three sets of commercial microcrystalline cellulose particles nearly spherical in shape with different mean particle size. Experimentally measured compression curves from tall powder columns are fitted with the Kenkre et al. (J. of American Chemical Society, Vol. 79, No. 12) model. This model provides a basis to derive several common two-parameter literature models and as a framework to incorporate statistical representations of critical particle behaviors. We focus on the low-stress compression data and the model comparisons typically not discussed in the literature. Furthermore, additional single particle compressions report fracture strength with particle size for comparison to the apparent particle strength extracted from bulk compression data.