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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 829 records · Page 46
All sourcesNASA NTRSDOE OSTI
DOE OSTI2021

Optimization of Graded Bed Reactors for Syngas to Olefin (STO) Processes

Reactor designs with mixed catalysts play an important role to transform a multiple reactor system to single-shot reactors. In addition to savings in capital and ease of implementation, single-shot reactors are useful to break equilibrium limitations, therefore increasing the yield and selectivity of desired product. However, the nonlinear, highly exothermic and poorly conditioned nature of mixed-catalyst systems makes it difficult for commercial process simulation and optimization tools to optimize these systems. Here, this study describes the zone and partial moving finite element approaches and their applications to o-xylene oxidation and syngas to olefin (STO) processes. 35% and 5% increases are achieved in the product yield for o-xylene oxidation and STO problems, respectively. Shown with these two examples, this tool is very promising in process intensification for other reactive systems.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2023

Chapter 14 - Reliability of Wind Turbines

The global wind energy industry has grown at a fast pace during the past half-decade. Advancements from design and manufacturing to operation and maintenance have led to reduced capital and maintenance costs, which make wind power an indispensable source for a comprehensive solution to global electricity needs. Once wind turbines are installed, the opportunity to lower wind power costs is mainly through improved operation and maintenance practices. Modern wind turbines are equipped with tens or hundreds of measurement channels and are generating an abundance of data, with lot of efforts being put into data analysis by both the research community and the industry. One type of analysis is through the exploration of reliability engineering methods based on readily available data or maintenance records collected at typical wind power plants. If adopted and conducted appropriately, these analyses can quickly save operation and maintenance costs in a potentially impactful manner. The wind industry has adopted this discipline more broadly in recent years. This chapter discusses wind turbine reliability by highlighting the methodology of reliability engineering life data analysis. It first briefly discusses the fundamentals of wind turbine reliability and the current industry status. Then, the reliability engineering method for life analysis, including data collection, model development, and forecasting, is presented in detail and illustrated through two case studies. The chapter concludes with some remarks on potential opportunities to improve wind turbine reliability. An owner and operator's perspective is taken and mechanical components are used to exemplify the potential benefits of reliability engineering analysis to improve wind turbine reliability and availability.

database↗
DOE OSTI2025

Part distortion monitoring in additive manufacturing using machining

In additive manufacturing, accumulation of residual stresses can result in severe part distortion from the desired preform shape. Current methods for in-situ part distortion monitoring in additive manufacturing typically require expensive sensors, or capital equipment, and require time-consuming post-processing to understand the shape deviation. This paper presents an in-situ method, in the context of hybrid manufacturing, for part distortion detection using machining of additively manufactured parts. As a surrogate, three test artifacts were used to represent different distorted geometries. The tool axis positions from the machine tool controller and the cutting power were monitored during a facing operation. Cutting power data was used to detect the tool entry and exit in the workpiece using a novel approach with power standard deviation metric. The workpiece geometry and distorted configuration was subsequently predicted for positional and rotational deviations to within 2 mm accuracy using synchronized tool position data with cutting power. The proposed method can be used in a hybrid (additive and subtractive) machine tool to periodically check part distortion in the additive build. The method is applicable for any additive process and is low-cost and computationally inexpensive.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of temperature control on green algae grown under continuous culture

The large-scale cultivation of algae of commercial value requires a variety of important energy-related inputs to achieve the proposed yields required for economic viability. One specific energy input of interest is temperature control and the associated costs of this control, both in terms of initial capital investment and costs associated with continued cooling or heating. In this work, the green algae Neochloris oleoabundans and Scenedesmus dimorphus were grown in tightly-controlled turbidostat-based photobioreactors to determine the potential benefits of temperature control for biomass production of these organisms versus allowing these cultures to experience temperature fluctuations similar to what would be found in uncontrolled, outdoor open ponds or closed bioreactors. The results of these studies indicate stark differences between these two strains, with N. oleoabundans yielding improved growth rates under conditions of stringent temperature control at 22 °C, while S. dimorphus yielded slightly higher growth under conditions where temperature was allowed to fluctuate based on modeled natural temperature profiles. Further analysis reveals that the utilization of non-conventional temperature profiles could enhance growth yields further for N. oleoabundans, allowing it to overcome the detrimental effects of the natural temperature fluctuation. These results and a discussion of the potential for turbidostat-based algal culture growth are presented.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2019

Soil sealing by algae: An alternative to plastic pond liners for outdoor algal cultivation

Commercial production of algal biofuels is currently limited by high capital costs, particularly costs of synthetic pond liners that minimize seepage of cultivation fluids, salts, and nutrients into the subsurface beneath outdoor algae cultivation facilities. Even some profitable nutraceutical companies bear the high costs of pond liners. However, studies of animal waste holding ponds and aquaculture facilities have shown that underlying soils can effectively “self-seal”, potentially eliminating the need for plastic liners. Here, we explored the potential for self-sealing with algae to provide an alternative to synthetic pond liners in unlined algae cultivation ponds. Laboratory-scale soil column experiments were used to investigate soil clogging by algae, a topic rarely discussed in the literature. Columns composed of fine sand, loamy sand, and loam soil displayed reductions in saturated hydraulic conductivity of the entire soil column of up to two orders of magnitude in response to infiltration by the alga Scenedesmus dimorphus suspended in algal culture nutrient solution at a density of 5 × 10 8 cells L –1 . Scanning electron microscope imaging showed a dense algal layer on the surface of each soil column, thickly coating mineral grains with algal material and filling pore spaces. The algal coating was absent in samples at >3 cm depth in the soil columns, and measurements of chlorophyll content also confirmed that algal cells were mostly confined to the soil surface. In this study, the application of an algal suspension contributed significantly to soil sealing. In conclusion, this new application of biological sealing technology should be studied further to determine its utility and durability as an alternative to plastic liners, perhaps in conjunction with soil compaction to achieve hydraulic conductivities beneath algal production ponds that are protective of groundwater quality.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2019

Techno-Economic Analysis of Alternative Aqueous Phase Treatment Methods for Microalgae Hydrothermal Liquefaction and Biocrude Upgrading System

An economic analysis was conducted for an algae hydrothermal liquefaction (HTL) and biocrude upgrading system with alternative aqueous phase treatment methods. Using experimental data, three different methods were modeled and compared: 1) direct recycle HTL aqueous phase to the algae farm, 2) catalytic hydrothermal gasification (CHG), and 3) anaerobic digestion (AD). Direct recycle consumes the most natural gas because unlike AD and CHG, no methane is generated from the aqueous phase organics. However, direct recycle has the lowest cost compared to other two cases because it only requires the addition of pumps and buffer tankage related to aqueous phase recycle. The CHG and AD cases require significant capital and operating costs, which increase the minimum fuel selling price (MFSP) over the direct recycle case by 11% and 2.9%, respectively. CHG and AD respectively increase the conversion cost (excludes the cost to grow, harvest, and dewater algae) by 75% and 21%. Sensitivity analysis suggests that the key factors affecting the total cost of fuel production are the feedstock cost, biocrude yields, the plant scale, and the method of aqueous phase treatment.

Zhu, Yunhua↗
DOE OSTI2022

Comparative performance and technoeconomic analyses of two microalgae harvesting systems evaluated at a commercially relevant scale

Using a commercially scalable system designed for processing thousands of liters a day, here we evaluated the factors that affected the performance, energy consumption and capital/operating costs of both flocculation-based and filtration-based algal harvesting systems over a 16 month period. Coagulation efficiency was the primary driver of harvest efficiency in the flocculation-based method, while cell lysis was important for the filtration-based method. Culture (algae) age differentially influenced harvest efficiency through changes in cell fragility and stickiness. The average energy consumption of the flocculation-based method was 0.389 kWh/m 3 , while that for the filtration-based method was 4.343 kWh/m 3 . The average harvesting cost of the filtration-based method was 5.35 $\$$/m 3 , while for flocculation-based method it was 4.52 $\$$/m 3 . The concentration factor of filtration-based and flocculation-based method were 770–1086 and 407–448, respectively. For both harvesting methods, labor costs dominated and ranged from 55.84%–67.94% of total cost. Further system automation is a potential method to lower the harvesting cost. The filtration-based harvesting method could produce a better quality of algal biomass with higher concentration factors and less ash content, but needed more energy input, as compared with a flocculation-based method. This study highlights the importance of algal culture status to successful harvesting, and it also provides insight into developing more efficient harvesting technology with lower energy and capital cost.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2022

A novel approach to build algal consortia for sustainable biomass production

In the last decade, microalgae have reemerged as a feedstock for biofuels and a diverse suite of bioproducts. Yet, considerable challenges must be overcome before algal biofuels and bioproducts become technoeconomically viable. At present, single algal strain selected for particular phenotypic traits, such as maximum specific growth rate or lipid content, are commonly scaled for cultivation in open, outdoor raceway ponds due to the low capital costs of these systems. Although this monoculture approach may maximize the production of end products, monocultures are particularly susceptible to crashes associated with environmental and biological variability. An approach that has been proposed to generate more productive and stable microalgal crops is the use of eco-engineered communities, or consortia. Yet, attempts to construct productive consortia have not been consistently successful. We argue that failures stem from the lack of an eco-engineering approach to design species combinations. Here, we used an in silico method to build consortia before testing their performance against monocultures. Focusing on consortia of Nannochloropsis and Microchloropsis, we measured growth of strains along gradients of light, temperature, and salinity and used a functional dispersion approach to generate over 8000 functionally-diverse consortia combinations. We tested the 50 most functionally diverse consortia in a laboratory experiment and found that consortia overwhelmingly outperformed monocultures. Indeed, overyielding (OY) and a positive net biodiversity effect (NBE) was found respetively in 8%-86% and 88-92% of consortia combinations over the different experimental phases. To our knowledge, this is the first application of an in silico approach to design functionally diverse consortia before laboratory and field testing. Furthermore, our results highlight the importance of employing a functional diversity approach for consortia design.

09 BIOMASS FUELS↗
DOE OSTI2022

Conceptual core design of the molten metal fueled microreactor with self-regulating capability

The microreactor concept has received significant attention in the United States for its lower capital investment, siting flexibility and high mobility. A microreactor aims to provide reliable electricity in remote communities, mining areas, or isolated islands, which will save the high fuel transportation cost. Thus, minimizing the staff level for operating and maintaining a microreactor is desirable. The objective of the study is to design a self-regulated Molten Metal fueled microReactor core (MMR) and to demonstrate the self-regulating capability of the MMR core. The control of the reactor is solely relying on reactivity feedbacks from fuel temperature perturbation. Molten UMn (liquid form at the temperature over 720°C) was utilized as the fuel material in MMR due to the larger thermal expansion coefficient compared to the conventional solid fuel. The MMR core has a fast neutron spectrum, which corresponds to a small burnup reactivity swing. The core design parameters were selected based on DAKOTA, REBUS, and ANLHTP calculations. The MMR is designed to run for 10 years at a power level of 15 MWth. Furthermore, no refueling is needed during the reactor lifetime. The system dynamic analyses were performed, and it was found that the reactor can be self-regulating within a temperature range of 800 ± 80°C for a loss of heat sink transient.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2016

Accuracy of automated measurement and verification (M&V) techniques for energy savings in commercial buildings

Trustworthy savings calculations are critical to convincing investors in energy efficiency projects of the benefit and cost-effectiveness of such investments and their ability to replace or defer supply-side capital investments. However, today’s methods for measurement and verification (M&V) of energy savings constitute a significant portion of the total costs of efficiency projects. They also require time-consuming manual data acquisition and often do not deliver results until years after the program period has ended. The rising availability of “smart” meters, combined with new analytical approaches to quantifying savings, has opened the door to conducting M&V more quickly and at lower cost, with comparable or improved accuracy. These meter- and software-based approaches, increasingly referred to as “M&V 2.0”, are the subject of surging industry interest, particularly in the context of utility energy efficiency programs. Program administrators, evaluators, and regulators are asking how M&V 2.0 compares with more traditional methods, how proprietary software can be transparently performance tested, how these techniques can be integrated into the next generation of whole-building focused efficiency programs. This paper expands recent analyses of public-domain whole-building M&V methods, focusing on more novel M&V2.0 modeling approaches that are used in commercial technologies, as well as approaches that are documented in the literature, and/or developed by the academic building research community. We present a testing procedure and metrics to assess the performance of whole-building M&V methods. We then illustrate the test procedure by evaluating the accuracy of ten baseline energy use models, against measured data from a large dataset of 537 buildings. The results of this study show that the already available advanced interval data baseline models hold great promise for scaling the adoption of building measured savings calculations using Advanced Metering Infrastructure (AMI) data. Median coefficient of variation of the root mean squared error (CV(RMSE)) was less than 25% for every model tested when twelve months of training data were used. With even six months of training data, median CV(RMSE) for daily energy total was under 25% for all models tested. Finally, these findings can be used to build confidence in model robustness, and the readiness of these approaches for industry uptake and adoption

29 ENERGY PLANNING, POLICY, AND ECONOMY↗
DOE OSTI2016

Assessment of advanced solvent-based post-combustion CO 2 capture processes using a bi-objective optimization technique

We report the optimized performance of two advanced CO 2 capture processes is compared to that of a monoethanolamine (MEA) baseline for a gas-powered CO 2 capture retrofit of an existing coal-fired facility. The advanced temperature-swing processes utilize piperazine and mixed-salt solvents. The mixed-salt treatment involves the use of ammonia for CO 2 absorption and potassium carbonate primarily to control ammonia slip. The processes are represented in terms of energy duty requirements within a modular heat integration code developed for CO 2 capture modeling and optimization. The model includes a baseload coal plant, a gas-fired subsystem containing gas turbines and a heat recovery steam generator (HRSG), and a CO 2 capture facility. A formal bi-objective optimization procedure is applied to determine the design (e.g., detailed HRSG components and pressure levels, gas turbine capacity, CO 2 capture capacity) and time-varying operations of the facility to simultaneously maximize net present value (NPV) and minimize total capital requirement (TCR), while meeting a maximum CO 2 emission intensity constraint. For a realistic scenario constructed using historical data, optimization results indicate that both advanced processes outperform MEA in both objectives, and the mixed-salt process in turn outperforms the piperazine process. Specifically, for the scenario considered, the base case mixed-salt process achieves 16% greater NPV and 14% lower TCR than the MEA process, and 10% greater NPV and 5% lower TCR than the piperazine process. A five-case sensitivity study of the mixed-salt process indicates that it is competitive with the piperazine process and consistently outperforms the MEA process.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2016

Model-based optimal design of active cool thermal energy storage for maximal life-cycle cost saving from demand management in commercial buildings

This article provides a method in comprehensive evaluation of cost-saving potential of active cool thermal energy storage (CTES) integrated with HVAC system for demand management in non-residential building. The active storage is beneficial by shifting peak demand for peak load management (PLM) as well as providing longer duration and larger capacity of demand response (DR). In this research, a model-based optimal design method using genetic algorithm is developed to optimize the capacity of active CTES aiming for maximizing the life-cycle cost saving concerning capital cost associated with storage capacity as well as incentives from both fast DR and PLM. In the method, the active CTES operates under a fast DR control strategy during DR events while under the storage-priority operation mode to shift peak demand during normal days. The optimal storage capacities, maximum annual net cost saving and corresponding power reduction set-points during DR event are obtained by using the proposed optimal design method. Lastly, this research provides guidance in comprehensive evaluation of cost-saving potential of CTES integrated with HVAC system for building demand management including both fast DR and PLM.

25 ENERGY STORAGE↗
DOE OSTI2017

Feasibility study of offshore wind turbines with hybrid monopile foundation based on centrifuge modeling

The support structure of an offshore wind turbine (OWT) accounts for up to 25% of the capital cost; therefore, investigations into reliable and efficient foundations are critical for the offshore wind turbine industry. This paper describes an innovative hybrid monopile foundation for OWTs, which is an optimization of the original monopile foundation with broader applications. The behavior of OWTs with the hybrid monopile foundation in service conditions are investigated under lateral cyclic loadings, by considering the effects of wind, waves, and ice. A series of centrifuge tests are conducted in order to analyze these behaviors in detail, and OWT models with the original single-pile as well as wheel-only foundations are tested for comparison. Based on these tests, the accumulated lateral displacement and stiffness during cyclic loadings are presented, and the results indicate that the hybrid foundation exhibits a larger cyclic capacity than the other foundations. The influence of the cycle numbers, cyclic loading characteristics, and soil properties is examined during the tests; furthermore, the effects of these factors on the model deformation responses are illustrated. This study proposes the first analytical method for quantitatively estimating the cyclic lateral displacement of the new hybrid foundation in service conditions, and a degradation coefficient is recommended based on the test results. This method aims to provide a simple approach to predicting responses of OWTs with hybrid monopile foundations in service conditions.

17 WIND ENERGY↗
DOE OSTI2018

Integration of optimal operational dispatch and controller determined dynamics for microgrid survivability

We present that the reliability and resilience of the electrical power grids are essential to industry, economy and society. Microgrids that are able to island from the bulk electrical grid are one technology that may vastly improve electrical power service to customer loads. To achieve these improvements, an islanded microgrid should be able to operate through the loss of one of its generators without shedding electrical load. The loss of one generator will typically result in significant additional loads, including transient overloads, being placed on the remaining generators. There is also the possibility of additional generator tripping during these processes (i.e. cascading failures), which would likely result in the collapse of the microgrid. The novelty of our work consists in incorporating dynamic models of generator controllers into a microgrid optimal dispatch formulation with the ultimate goal to avoid operational failures and ensure the “survivability” of all-inverter microgrids to generator loss and transient overloads. The integration of generator and controller dynamics into the optimal dispatch formulation significantly increases the computational complexity. As we develop algorithms to restore speed of the optimization, our method can be readily implemented into a new operational strategy capable of an unprecedented level of reliability against generator contingencies. In addition, we quantitatively illustrate the effect of the survivability constraints on the microgrid operating costs and how the related trade-off between capital and operating costs should be taken into account at the design stage. Finally, the methods developed here also apply to the dispatch of off-grid microgrids.

24 POWER TRANSMISSION AND DISTRIBUTION↗
DOE OSTI2018

Techno-economic analysis of producing solid biofuels and biochar from forest residues using portable systems

Wildfires are becoming extreme and more frequent because of increased fuel loads in the forest and extended dry conditions. Prevention of wildfire by fuel treatment methods will generate forest residues in large volumes, which in addition to available logging residues, can be used to produce biofuels and bioproducts. In this study, the techno-economic assessment of three portable systems to produce woodchips briquettes (WCB), torrefied-woodchips briquettes (TWCB) and biochar from forest residues were evaluated using pilot-scale experimental data. A discounted cash flow rate of return method was used to estimate minimum selling prices (MSPs) for each product, to conduct sensitivity analyses, and to identify potential cost-reduction strategies. Using a before-finance-and-tax 16.5% nominal required return on investment, and a mean transport distance of 200 km, the estimated delivered MSPs per oven-dry metric ton (ODMT) of WCB, TWCB, and biochar were $162, $274, and $1044 respectively. The capital investment (16–30%), labor cost (23–28%), and feedstock cost (10–13%) without stumpage cost were the major factors influencing the MSP of solid biofuels and biochar. However, the MSPs of WCB, TWCB, and biochar could be reduced to $65, $145, and $470/ODMT respectively with technologically improved portable systems. In addition, the MSPs of solid biofuels and biochar could be further reduced by renewable energy and carbon credits, if the greenhouse gas (GHG) reduction potentials are quantified and remunerated. In conclusion, portable systems could be economically feasible to use forest residues and make useful products at current market prices while simultaneously reducing potential wildfires and GHG emissions.

09 BIOMASS FUELS↗