On chemical reactions in the char zone during ablation
Analysis of reacting flow of pyrolysis products through char layer of low density, nylon phenolic resin, charring ablators and porous graphite
SEARCH · Engineering Papers
Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.
Analysis of reacting flow of pyrolysis products through char layer of low density, nylon phenolic resin, charring ablators and porous graphite
Ablative polymers synthesis from formaldehyde, phenols and ethers reaction products, discussing char yield, thermally stable fillers incorporation and thermogravimetric analysis
Spray foam insulation for Saturn S-2 stage, consisting of phenolic honeycomb core composite purged with helium
Procedure for halogenation of confining walls of both gelatin and gelatin-phenolic resin capsules is similar to that used for microencapsulation. Ten percent halogen content renders capsule wall nonburning; any higher content enhances flame-retardant properties of selected internal phase material. Halogenation decreases permeability of wall material to encapsulated materials.
Research on the mechanics of lunar soils and on developing probes to determine the properties of lunar surface materials is summarized. The areas of investigation include the following: soil simulation, soil property determination using an impact penetrometer, soil stabilization using urethane foam or phenolic resin, effects of rolling boulders down lunar slopes, design of borehole jack and its use in determining failure mechanisms and properties of rocks, and development of a permeability probe for measuring fluid flow through porous lunar surface materials.
An implicit finite difference scheme is developed for the fully coupled solution of the viscous radiating stagnation line equations, including strong blowing. Solutions are presented for both air injection and carbon phenolic ablation products injection into air at conditions near the peak radiative heating point in an earth entry trajectory from interplanetary return missions. A detailed radiative transport code that accounts for the important radiative exchange processes for gaseous mixtures in local thermodynamic and chemical equilibrium is utilized.
Two Pyrrone materials, pure Pyrrone foam with a density of 481 kg/cu m and hollow glass microsphere-Pyrrone composite with a density of 962 kg/cu m, were tested in the Langley 20-inch hypersonic arc heated tunnel at pressure levels from 0.06 to 0.27 atm and heating rates from 1.14 to 11.4 MW/sq m. The 481-kg/cu m Pyrrone foam was also flight tested as an experiment aboard a Pacemaker test vehicle. The results of the ground tests indicated that the thermal effectiveness of the 481-kg/cu m Pyrrone foam was superior to the 962-kg/cu m glass sphere-Pyrrone composite. The 481-kg/cu m Pyrrone foam had approximately one-half the thermal effectiveness of low density phenolic nylon. The 481-kg/cu m Pyrrone foam experienced random mechanical char removal over the entire range of test conditions. Char thermal property inputs for an ablation computer program were developed from the ground test data of the 481-kg/cu m Pyrrone foam. The computer program using these developed char thermal properties, as well as the measured uncharred material properties, adequately predicted the in-depth temperature histories measured during the Pacemaker flight.
A prototype all carbon triode ultrahigh vacuum gage was fabricated and tested. The gage exhibited a sensitivity of 3.7 per torr for nitrogen and an X-ray background approximately 0.1 as large as would be expected of a metal gage of the same design. The gage made from these materials, showed good sensitivity and durability. A practical technique was developed for bonding carbon components together without metal fasteners. The bond is made with a cross-linked phenolic resin which is converted to vitreous carbon by a careful pyrolysis procedure. The resulting bonds are strong, electrically conductive, and can withstand repeated excursions to 2500 K in vacuum. Measurements of adsorption and outgassing characteristics of four refractory carbons have confirmed that such materials are suitable for use in ultrahigh vacuum and that some are superior refractory metals in man respects.
An implicit finite-difference scheme is developed for the fully coupled solution of the viscous, radiating stagnation-streamline equations, including strong blowing. Solutions are presented for both air injection and injection of carbon-phenolic ablation products into air at conditions near the peak radiative heating point in an earth entry trajectory from interplanetary return missions. A detailed radiative-transport code that accounts for the important radiative exchange processes for gaseous mixtures in local thermodynamic and chemical equilibrium is utilized in the study. With minimum number of assumptions for the initially unknown parameters and profile distributions, convergent solutions to the full stagnation-line equations are rapidly obtained by a method of successive approximations. Damping of selected profiles is required to aid convergence of the solutions for massive blowing. It is shown that certain finite-difference approximations to the governing differential equations stabilize and improve the solutions. Detailed comparisons are made with the numerical results of previous investigations. Results of the present study indicate lower radiative heat fluxes at the wall for carbonphenolic ablation than previously predicted.
Research and development are reported on phenolic resin binders, coke flour, binder soaking, hot molding glass-like carbons, and particle packing.
The results for a stagnation-line analysis of the radiative heating of a phenolic-nylon ablator are presented. The analysis includes flow field coupling with the ablator surface, equilibrium chemistry, a step-function diffusion model and a coupled line and continuum radiation calculation. This report serves as the documentation, i e. users manual and operating instructions for the computer programs listed in the report.
A computer program can be used to determine the radiative flux and flux divergence through a nonisothermal planar slab of gas is described. The program considers species typical of air at high temperatures and nylon or carbon phenolic ablation products. The equations solved are for a variable optical depth line and continuum gas model using species cross sections and line widths as the basic data.
Thermal and mechanical properties data were obtained for a low density elastomeric resin based ablation material with phenolic-glass honeycomb reinforcement. Data were obtained for the material in the charred and uncharred state. Ablation material specimens were charred in a laboratory furnace at temperatures in the range from 600 K to 1700 K to obtain char specimens representative of the ablation char layer formed during reentry. These specimens were then used to obtain effective thermal conductivity, heat capacity, porosity, and permeability data at the char formation temperature. This provided a boxing of the data which enables the prediction of the transient response of the material during ablation. Limited comparisons were made between the furnace charred specimens and specimens which had been exposed to simulated reentry conditions.
An extensive development and testing program on adhesive systems shows that: (1) A closed cell silicone rubber sponge bonded to substrates with thin bond lines of glass filled adhesive exhibits density and modulus values approximately one third that of solid silicone adhesives; (2) utilization of glass or phenolic microballoons as fillers in silicone adhesives reduces density but increases moduli of the vulcanized materials; (3) the silicone elastomer based adhesives appear to be complex systems rather than homogeneous, isotropic materials. Tensile, shear, and compression properties plotted versus temperature verify this conjecture; and (4) constant strain-stress relaxation tests on glass-filled adhesive show that stress relaxation is most pronounced near the glass transition temperature.
Mass spectral analyses were made of gases desorbed from carbon samples at increasing temperatures up to 2200 K. Samples were initially outgassed above 2000 K, exposed to air for several hours at room temperature, and then tested in ultrahigh vacuum following a 24-hr bake at 300 C. Four forms of carbon tested were pyrolytic carbon, Grafoil, vitreous carbon, and pyrolyzed-phenolic fibers. The equivalent of several monolayers of gas (mostly H2 and CO) are evolved from all of the carbons except vitreous carbon. Less than a monolayer of gas is evolved from vitreous carbon during outgassing to 2000 K.
Coupled ablator shock layer solutions for the stagnation point are presented for typical hyperbolic entry atmospheric flight conditions. These solutions were obtained by numerically solving the stagnation line shock layer equations and quasi-steady ablator equations. These equations included ablation and radiation coupling within the viscous shock layer, line and continuum radiation for both air and phenolic-nylon ablation species and local thermodynamic equilibrium throughout. The results presented provide a sound basis for understanding many of the processes characteristic of hypersonic shock layer heating.-
Two contrasted approaches to ablative thermal protection of Venus entry probes are presented - a typical carbonaceous charring ablator and a dielectric reflective ablator. The interesting observation in this study is that mass loss is not the controlling variable in heat-shield sizing. A heat-soak problem determines the carbon phenolic sizing. For Teflon, the material thickness required to accomplish reflection is the sizing factor. The total heat-shield weight required to handle either steep or shallow entry is computed to be 13% less for a Teflon shield (if at least 3.2 mm are required for reflection) than for a charring ablator shield. If an efficient reflective backing is used with Teflon, the thickness can be reduced 1.0 mm and the computed weight is 31% less for Teflon than for the charring ablator. Such weight reductions may significantly increase the science payload weight of the miniprobes.
Evaluation of a new ball bearing retainer material is reported. A special composite polyurethane foam ball retainer has been developed that has virtually zero wear, is chemically inert to hydrocarbon lubricants, and stores up to 60 times as much lubricant per unit volume as the most commonly used retainer material, cotton phenolic. This new retainer concept shows promise of years of ball bearing operation without reoiling, based on life testing in high vacuum.