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At least 811 records · Page 45

Experience with integrally-cast compressor and turbine components for a small, low-cost, expendable-type turbojet engine

Experiences with integrally-cast compressor and turbine components during fabrication and testing of four engine assemblies of a small (29 cm (11 1/2 in.) maximum diameter) experimental turbojet engine design for an expendable application are discussed. Various operations such as metal removal, welding, and re-shaping of these components were performed in preparation of full-scale engine tests. Engines with these components were operated for a total of 157 hours at engine speeds as high as 38,000 rpm and at turbine inlet temperatures as high as 1256 K (1800 F).

Dengler, R. P.↗

Effect of casing treatment on performance of an inlet stage for a transonic multistage compressor

An inlet stage of a transonic compressor was tested with three rotor tip casing treatment configurations: blade angle slots, circumferential grooves, and axial skewed slots. Significant increases in both rotor and stage total pressure ratio, total temperature ratio, efficiency, flow range, and very large improvements in stall margin were obtained with all three casing treatment configurations. The greatest improvement in performance was achieved with axial skewed slots.

Urasek, D. C.↗

Numerical calculation of the internal flow field in a centrifugal compressor impeller

An iterative numerical method has been developed for the calculation of steady, three-dimensional, viscous, compressible flow fields in centrifugal compressor impellers. The computer code, which embodies the method, solves the steady three dimensional, compressible Navier-Stokes equations in rotating, curvilinear coordinates. The solution takes place on blade-to-blade surfaces of revolution which move from the hub to the shroud during each iteration.

Walitt, L.↗

Exit flow from a transonic compressor rotor

The three dimensional unsteady flow field behind a transonic compressor rotor with a design pressure ratio of 1.6 at a tip Mach number of 1.2 has been resolved on the blade passing time scale. Quantities determined were total and static pressures, tangential flow angle, and radial flow angle. The spatial and temporal resolution achieved was sufficient to determine velocity components inside individual blade wakes and in the surrounding flow. From these measurements the flow structure is described at stations immediately behind the rotor and one chord downstream. Some dominant features of the flow just behind the rotor are large radial velocity components, large static pressure fluctuations near the blade wakes, and definite unsteadiness (in rotor coordinates) of the wakes. The wake behavior one chord downstream is described in terms of the effect of the strong mean swirl on the behavior of shear disturbances. In the outer portion of the annulus, where the mean flow approximates a solid body rotation, a strong, persistent oscillatory flow is found with 16 periods in the circumference as roughly predicted by theory. In the inner portion of the annulus the disturbances attenuate axially.

Thompkins, W. T., Jr.↗

Experience with integrally-cast compressor and turbine components for a small, low-cost, expendable-type turbojet engine

A discussion regarding experiences with integrally-cast compressor and turbine components during fabrication and testing of four engine assemblies of a small (29 cm (11-1/2 in.) maximum diameter) experimental turbojet engine design for an expendable application is presented. Various operations such as metal removal, welding, and re-shaping of these components are performed in preparation of full-scale engine tests. Engines with these components have been operated for a total of 157 hours at engine speeds as high as 38,000 rpm and at turbine inlet temperatures as high as 1256 K (1800 F).

Dengler, R. P.↗

A comparison of the computed and experimental three dimensional flow in a transonic compressor rotor

The three dimensional inviscid flow in a transonic compressor rotor; total pressure ratio of 1.65, has been numerically computed using MacCormack's time-marching method. This solution is compared to intra-blade static density measurements obtained by gas fluorescence. These results and comparisons illustrate the importance of three dimensional flow phenomena in determining the rotor flow field and show that while the viscous phenomena have an important influence, particularly on the outflow, the inviscid computation properly models the flow in the inlet portion of the rotor passages.

Thompkins, W. T., Jr.↗

Effects of multi-element acoustic treatment on compressor inlet noise

An analytic and experimental study was conducted with the objective of developing both a basic understanding of axially segmented inlet acoustic treatment liners, and design procedures for enhancing the suppression of compressor inlet radiated noise. Anechoic chamber measurements demonstrated that the multielement treatment produced significantly more low frequency suppression than uniform treatment. Further, in-duct spinning mode patterns generated by the rotating vehicle were successfully measured and used as input to an analytical prediction procedure, providing significant improvement in inlet suppression predictions. The study indicated that phased inlet liners can be designed to provide increased noise suppression compared to uniform treatment.

Kraft, R. E.↗

Compressor blade setting angle accuracy study, volume 1

The aerodynamic test of a small, single stage, highly loaded, axial flow transonic compressor is covered. The stage was modified by fabricating a 24 blade rotor with mis-set blades in a repeating pattern - two degrees closed from nominal, two degrees open from nominal and nominal. The unit was instrumented to determine overall performance and average blade element data. High-response, dynamic pressure probes were installed to record pressure patterns at selected points in the flowpath. Testing was conducted at speeds from 70 to 94% of design equivalent speed with a conventional casing and also with circumferential grooves over the rotor tip. Testing indicated severe performance penalties were incurred as a result of the mis-set blading. Lower flow, pressure ratio, and efficiency were observed for the stage with or without casing treatment. Periodic pressure variations were detected at every location where high response pressure sensors were located and were directly related to blading geometry.

Holman, F. F.↗

Small axial compressor technology, volume 1

A scaled single-stage, highly-loaded, axial-flow transonic compressor was tested at speeds from 70 to 110% design equivalent speed to evaluate the effects of scaling compromises and the individual and combined effects of rotor tip running clearance and rotor shroud casing treatment on the overall and blade element performance. At design speed and 1% tip clearance the stage demonstrated an efficiency of 83.2% at 96.4% design flow and a pressure ratio of 1.865. Casing treatment increased design speed surge margin 2.0 points to 12.8%. Overall performance was essentially unchanged. An increase in rotor running clearance to 2.2%, with smooth casing, reduced design speed peak efficiency 5.7 points, flow by 7.4%, pressure ratio to 1.740, and surge margin to 5.4%. Reinstalling casing treatment regained 3.5 points in design speed peak efficiency, 4.7% flow, increased pressure ratio to 1.800 and surge margin to 8.7%.

Holman, F. F.↗

Three-dimensional flow calculation for a transonic compressor rotor

A numerical calculation of the steady, inviscid, three dimensional flow in a isolated transonic compressor rotor has been completed using MacCormack's second order accurate time-marching scheme. This rotor has a tip Mach number of 1.2, an overall diameter of 2 feet, and inlet hub/tip ratio of 0.5. The computed rotor total pressure ratio is 1.82. Comparisons between the numerical solution, measurements of the intra-blade static density field obtained by gas fluorescence, and time resolved exit flow measurements showed that the inviscid computation accurately models transonic rotor aerodynamics and rotor blade pressure distributions in the upstream portions of the blade passages, the viscous effects influencing mainly the downstream flow.

Thompkins, W. T., Jr.↗

Stalled and stall-free performance of axial-flow compressor stage with three inlet-guide-vane and stator-blade settings

The performance of the first stage of a transonic, multistage compressor was mapped over a range of inlet-guide-vane and stator-blade settings. Both stall-free and deep-stall performance data were obtained. For the settings tested, as stall was encountered and flow was further reduced, a relatively sharp drop in pressure ratio occurred and was followed by a continuing but more gradual reduction in pressure ratio with reduced flow. The position of the stall line on the map of pressure ratio against equivalent weight flow was essentially unaffected over the range of inlet-guide-vane and stator-blade settings.

Urasek, D. C.↗

Analytical and experimental studies of acoustic performance of segmented liners in a compressor inlet

The performance of axially segmented (phased) acoustic treatment liners in the inlet of a compressor was investigated. Topics discussed include: (1) the validation of a theoretical procedure to predict propagation and suppression characteristics of duct liners; (2) the in-duct measurement of spinning modes; (3) investigation of phased treatment designs; (4) high Mach inlet acoustic tests; and (5) an experimental investigation of inlet turbulence. The analytical prediction for the multi-segmented treatment was found to provide the correct order of magnitude of suppression and was generally within 50% of that determined experimentally. Refinements required to improve the correlation are identified. Suppression due to high subsonic Mach number flow effects was found to become significant above an average throat Mach number of 0.65 to 0.7 and 20 PNdB was achieved with an average throat Mach number in the range of 0.80 to 0.85. For the measured turbulence in the inlet, including the axial and circumferential turbulence intensities and the axial integral length scale, data are presented with and without an inlet screen showing that the screen reduced the turbulence intensities and that the BPF noise was reduced as a consequence.

Motsinger, R. E.↗

Quantitative density visualization in a transonic compressor rotor

The flow in a 59-cm-diameter high-work transonic compressor rotor has been visualized using a fluorescent gas, 2,3, butanedione, as a tracer. The technique allows the three-dimensional flow to be imaged as a set of distinct planes. Quantitative static density maps were obtained by correcting the images for distortion and nonlinearities introduced by the illumination and imaging systems. These images and maps were used to analyze the three-dimensional nature of the blade's boundary layer and shock system.

Epstein, A. H.↗

Simplified data compressor

Image data are compressed for transmission by simple, economical circuitry. Compressor handles data in blocks of 64 samples. Mean from previous line is subtracted, and pseudo-random sequence of positive and negative 1's multiplies samples of each block. Hadamard transform applied to blocks yields 64 transform coefficients. Each coefficient is compared with approximation to corresponding coefficient of previous line, and difference is quantized. Values are transmitted or stored. Procedure is reversed to reproduce image.

Rice, R. F.↗

Splitter-bladed centrifugal compressor impeller designed for automotive gas turbine application

Mechanical design and fabrication of two splitter-bladed centrifugal compressor impellers were completed for rig testing at NASA Lewis Research Center. These impellers were designed for automotive gas turbine application. The mechanical design was based on NASA specifications for blade-shape and flowpath configurations. The contractor made engineering drawings and performed calculations for mass and center-of-gravity, for stress and vibration analyses, and for shaft critical speed analysis. One impeller was machined to print; the other had a blade height and exit radius of 2.54 mm larger than print dimensions.

Pampreen, R. C.↗

Experimental clean combustor program: Turbulence characteristics of compressor discharge flows

The results of turbulence measurements at the entrance to the diffuser duct of a large gas turbine are presented. Hot film and hot wire measurements were conducted over a compressor discharge temperature range of 450K to 608K. It was found that the turbulent intensity at the I.D. and midspan locations increases gradually from 6 + or - 1 percent at idle to 7 + or - 1 percent at approach; the turbulent intensity at the O.D. location increases from 7.5 + or - 0.5 percent at idle to 15 + or - 0.5 percent at approach. The energy in the velocity waves is uniformly distributed over a 0.1 to 5 kHz bandwidth, and the cut-off frequency is not a strong function of the engine operation. The axial length of the Fourier components within this bandwidth varies from 0.021 to 1.05m. The turbulence near the diffuser O.D. is of sufficient amplitude and scale to affect the flow to the front end sections of the burner.

Follansbee, P. S.↗

Friction and wear of several compressor gas-path seal movements

Rub interaction experiments were conducted on a series of sintered and plasma sprayed compressor gas path seal materials in contact with Ti-6Al-4V blade tip and knife edge rotors. The most rub tolerant materials investigated were sintered Nichrome and plasma sprayed nickel 25 percent graphite. The effectiveness of providing a compliant substrate for dense seal material coatings was also demonstrated. In general, it was observed that rotor wear and high frictional energy generation rates accompanied smearing or surface densification of the materials investigated. The onset of smearing was sensitive to rub interaction parameters and seal geometry. Two complementary models were proposed to account for the smearing trends. One is based on thermal effects, the other on particulate escape effects. They were shown to be consistent with the experimental evidence at hand, and together they predict that smearing, with the onset of high energy rub conditions, is favored when incursion rates (radial motion) are low, incursion depths are high, the seal geometry is of a knife-edge character, and the seal particle size is small.

Bill, R. C.↗