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At least 811 records · Page 45

Theory versus experiment for the rotordynamic coefficients of annular gas seals. I - Test facility and apparatus

A facility and apparatus are described for determining the rotordynamic coefficients and leakage characteristics of annular gas seals. The coefficients and leakage characteristics of annular gas seals. The apparatus has a current top speed of 8000 cpm with a nominal seal diameter of 15.24 cmn (6 in.). The air supply unit yields a seal pressure ratio of approximately 7. An external shaker is used to excite the test rotor. The capability to independently calculate all rotordynamic coefficients at a given operating condition with one excitation frequency are discussed.

Childs, D. W.↗

Test results for round-hole-pattern damper seals - Optimum configurations and dimensions for maximum net damping

Test results are presented for nine annular seals which use a roughened stator and smooth rotor to yield an increase in net damping as compared to conventional smooth-rotor/smooth-stator annular seals. Round-hole roughness patterns are used to achieve the desired stator roughness. The results presented demonstrate that the maximum net damping is achieved by (a) a hole pattern which takes up about 34 percent of the surface area, and (b) hole depths which are about three times the radial clearances. When compared to a smooth seal, the optimum configuration increases net damping by 37 percent, while reducing leakage by 46 percent and direct stiffness by 23 percent. Comparisons of experiment to theory are generally satisfactory for hole-patterns near the optimum area ratio of 34 percent. However, the theory is unsatisfactory for seals which have a substantially higher percentage of the surface area taken up by holes.

Childs, D. W.↗

Pressure-Assisted Seal for Castings

Modification of widely used pressure-assisted gasket ensures tight seal even when one sealed surface somewhat rough or porous. Modified U-cross-section gasket has thin lips increasing sealing area and conform to slightly rough surface. Lips provide wider sealing area and extend highly loaded region at tip. Coating of polytetrafluoroethylene on tip and lip augments conformance.

Stuck, Donald E.↗

Evaluation of seals for high-performance cryogenic turbomachines

An approach to computing flow and dynamic characteristics for seals or bearings is discussed. The local average velocity was strongly influenced by inlet and exit effects and fluid injection, which in turn drove zones of secondary flow. For the restricted three-dimensional model considered, the integral averaged results were in reasonable agreement with selected data. Unidirectional pressure measurements alone were insufficient to define such flow variations. However, for seal and bearing leakage correlations the principles of corresponding states were found to be useful. Also discussed are three phenomena encountered during testing of three eccentric nonrotating seal configurations for the Space Shuttle Main Engine (SSME) Program. Fluid injection, choking within a seal, and pressure profile crossover are related to postulated zones of secondary flow or separation and to direct stiffness.

Hendricks, R. C.↗

Static and dynamic characteristics of parallel-grooved seals

Presented is an analytical method to determine static and dynamic characteristics of annular parallel-grooved seals. The governing equations were derived by using the turbulent lubrication theory based on the law of fluid friction. Linear zero- and first-order perturbation equations of the governing equations were developed, and these equations were analytically investigated to obtain the reaction force of the seals. An analysis is presented that calculates the leakage flow rate, the torque loss, and the rotordynamic coefficients for parallel-grooved seals. To demonstrate this analysis, we show the effect of changing number of stages, land and groove width, and inlet swirl on stability of the boiler feed water pump seals. Generally, as the number of stages increased or the grooves became wider, the leakage flow rate and rotor-dynamic coefficients decreased and the torque loss increased.

Iwatsubo, Takuzo↗

EHD analysis of and experiments on pumping Leningrader seals

Analysis and design charts have been generated to provide design data for Pumping Leningrader Reciprocating Rod Seals. The analytical treatment divides the seal into three regions: an inlet zone, induced with the use of an expansion ring, a contact zone, and an exit zone. Complete solutions have been obtained by matching elasticity equations with hydrodynamic theory. Experiments, although of a limited nature, did demonstrate the ability of the seal design analysis to provide viable seals.

Eusepi, M. W.↗

Centrifugal inertia effects in two-phase face seal films

A simplified, semianalytical model has been developed to analyze the effect of centrifugal inertia in two-phase face seals. The model is based on the assumption of isothermal flow through the seal, but at an elevated temperature, and takes into account heat transfer and boiling. Using this model, seal performance curves are obtained with water as the working fluid. It is shown that the centrifugal inertia of the fluid reduces the load-carrying capacity dramatically at high speeds and that operational instability exists under certain conditions. While an all-liquid seal may be starved at speeds higher than a 'critical' value, leakage always occurs under boiling conditions.

Basu, P.↗

Analysis Of Straight And Wavy Annular Seals

Rotordynamic coefficients derived. Report presents analysis of incompressible flow in annular turbopump seal with straight or radially/axially wavy (azimuthally symmetrical) surface facing shaft. Purpose of analysis to quantify effects of waviness on rotordynamic coefficients of seal. Whirl-frequency ratio of wavy rough seal considerably less than straight rough seal.

Scharrer, Joseph K.↗

Quick-disconnect inflatable seal assembly

A zero-leak cryogenic coupling includes a polymeric seal clamped to a male bayonet member with two pairs of tightening rings. The tightening rings threadably engage each other in respective pairs around tapered ends of the inflatable seal member so that a wedging action tightness the seal member about the male bayonet. Once in place, the seal may be inflated via an inflation port so that its expansion provides a pressure contact with the inside surface of a coaxial female member.

Kurt D Buehler↗

A seal test facility for the measurement of isotropic and anisotropic linear rotordynamic characteristics

A new seal test facility for measuring high-pressure seal rotor-dynamic characteristics has recently been made operational at Case Western Reserve University (CWRU). This work is being sponsored by the Electric Power Research Institute (EPRI). The fundamental concept embodied in this test apparatus is a double-spool-shaft spindle which permits independent control over the spin speed and the frequency of an adjustable circular vibration orbit for both forward and backward whirl. Also, the static eccentricity between the rotating and non-rotating test seal parts is easily adjustable to desired values. By accurately measuring both dynamic radial displacement and dynamic radial force signals, over a wide range of circular orbit frequency, one is able to solve for the full linear-anisotropic model's 12 coefficients rather than the 6 coefficients of the more restrictive isotropic linear model. Of course, one may also impose the isotropic assumption in reducing test data, thereby providing a valid qualification of which seal configurations are well represented by the isotropic model and which are not. In fact, as argued in reference (1), the requirement for maintaining a symmetric total system mass matrix means that the resulting isotropic model needs 5 coefficients and the anisotropic model needs 11 coefficients.

Adams, M. L.↗

The corrosion protection of 6061-T6 aluminum by a polyurethane-sealed anodized coat

The corrosion protection of 6061-T6 anodized aluminum afforded by a newly patented polyurethane seal was studied using the ac impedance technique. Values of the average corrosion rates over a 27-day exposure period in 3.5 percent NaCl solutions at pH 5.2 and pH 9.5 compared very favorably for Lockheed-prepared polyurethane-sealed and dichromate-sealed coats of the same thickness. Average corrosion rates for both specimens over the first 7 days of exposure compared well with those for a hard anodized, dichromate-sealed coat, but rose well above those for the hard anodized coat over the entire 27-day period. This is attributed both to the greater thickness of the hard anodized coat, and possibly to its inherently better corrosion protective capability.

Danford, M. D.↗

An annular gas seal analysis using empirical entrance and exit region friction factors

Wall shear stress results from stationary-rotor flow tests of five annular gas seals are used to develop entrance and exit region friction factor models. The friction factor models are used in a bulk-flow seal analysis which predicts leakage and rotor-dynamic coefficients. The predictions of the analysis are compared to experimental results and to the predictions of Nelson's analysis (1985). The comparisons are for smooth-rotor seals with smooth and honeycomb-stators. The present analysis predicts the destabilizing cross-coupled stiffness of a seal better than Nelson's analysis. Both analyses predict direct damping well and direct stiffness poorly.

Elrod, D. A.↗

Computing Flow In A Labyrinth Seal

Mathematical model and computer program developed to simulate flow in labyrinth seal. Primary purpose to determine drop in pressure across primary labyrinth seal of high-pressure-oxygen turbopump of Space Shuttle main engine, including portion of drop caused by resistance to flow in gaseous-oxygen drain. Variety of geometries, including multiple chokes, accommodated. Provides for improved study of various types of seal failures and for reviews of mechanics of seal regions. Flexibility of program makes it applicable to other machinery. Further development of program includes providing for lands of various area (variable radius) and improving mathematical model of drain system.

Smith, Tyn S.↗

Penetrable Linear-Gap Pressure Seal

Pair of opposed inflatable rubber tubes allow object to be moved between them while maintaining pressure seal. Conceived for pressurized wind tunnel into which sensor probes inserted and positioned from outside. Probe moved along seal gap, pushed inward, and/or pulled outward while different pressures maintained inside and outside tunnel. Replaces bulky sealing unit. Adaptable to other situations in which objects must penetrate pressure walls and move along them. Works as well for vacuum chambers and for pressure vessels. Also applicable to dust seals not having to withstand differential pressures.

Trimarchi, Paul↗

Dynamic Tester For Rotor Seals And Bearings

Simplified apparatus measures performance under vibration. Measures some of dynamic parameters of rotor seals and bearings. Tests damping seals, damping bearings, conventional seals, and conventional bearings. Used with variety of pumped liquids, from water to liquid oxygen or hydrogen. Designed to test bearings and seals of turbopumps, tester rotates shaft at high speed while liquid flows much as it would in real turbopump. Also measures deflections of components.

Von Pragenau, George L.↗

Thermal and structural assessments of a ceramic wafer seal in hypersonic engines

The thermal and structural performances of a ceramic wafer seal in a simulated hypersonic engine environment are numerically assessed. The effects of aerodynamic heating, surface contact conductance between the seal and its adjacent surfaces, flow of purge coolant gases, and leakage of hot engine flow path gases on the seal temperature were investigated from the engine inlet back to the entrance region of the combustion chamber. Finite element structural analyses, coupled with Weibull failure analyses, were performed to determine the structural reliability of the wafer seal.

Tong, Mike T.↗

A model for the Space Shuttle Main Engine High Pressure Oxidizer Turbopump shaft seal system

A model of the High Pressure Oxidizer Turbopump (HPOTP) shaft seal system on the Space Shuttle Main Engine (SSME) is described. The model predicts the fluid properties and flow rates throughout this system for a number of conditions simulating failed seals. The results agree well with qualitative expectations and redline values but cannot be verified with actual data due to the lack thereof. The results indicate that each failure mode results in a unique distribution of properties throughout the seal system and can therefore be individually identified given the proper instrumentation. Furthermore, the detection process can be built on the principle of qualitative reasoning without the use of exact fluid property values. A simplified implementation of the model which does not include the slinger/labyrinth seal combination has been developed and will be useful for inclusion in a real-time diagnostic system.

Paxson, Daniel E.↗

Thermal and structural assessments of a ceramic wafer seal in hypersonic engine

The thermal and structural performances of a ceramic wafer seal in a simulated hypersonic engine environment are numerically assessed. The effects of aerodynamic heating, surface contact conductance between the seal and its adjacent surfaces, flow of purge coolant gases, and leakage of hot engine flow path gases on the seal temperature were investigated from the engine inlet back to the entrance region of the combustion chamber. Finite element structural analyses, coupled with Weibull failure analyses, were performed to determine the structural reliability of the wafer seal.

Tong, Mike↗