Liquid rocket engine turbopump shafts and couplings
Design criteria and recommended practices are presented for designing tubopump shafts and couplings. Design parameters, material selection, and structural analysis are discussed.
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Program user's manual for optimizing the design of a liquid or gaseous propellant rocket engine with the automated combustor design code AUTOCOM
This computer program manual describes in two parts the automated combustor design optimization code AUTOCOM. The program code is written in the FORTRAN 4 language. The input data setup and the program outputs are described, and a sample engine case is discussed. The program structure and programming techniques are also described, along with AUTOCOM program analysis.
Reichel, R. H.↗
Double time lag combustion instability model for bipropellant rocket engines
A bipropellant stability model is presented in which feed system inertance and capacitance are treated along with injection pressure drop and distinctly different propellant time lags. The model is essentially an extension of Crocco's and Cheng's monopropellant model to the bipropellant case assuming that the feed system inertance and capacitance along with the resistance are located at the injector. The neutral stability boundaries are computed in terms of these parameters to demonstrate the interaction among them.
Liu, C. K.↗
Some aspects of flox-methane rocket engine throttling
Four injector designs and two chamber profiles were experimentally evaluated for structural integrity, combustion efficiency, and resistance to combustion instabilities. Vacuum thrust measurements were used as a primary measure of combustion efficiency. Stability rating to test the sensitivity of the injectors to high frequency combustion was conducted, but not extensively. To map the boundary between stable operation and chugging instability, chamber pressure was throttled downward from 689.5 to 206.9 kN/sq m abs (100 to 30 psia). Best operational results were obtained with an injector configuration having no hydraulic swirlers, a 0.00102-m (0.040-in.) recessed FLOX tube, and a nonflared exit in the methane annulus. This injector design exhibited stable combustion and good integrity of hardware, and it exceeded the design goal efficiency (88 percent) at the 10 to 1 throttled condition.
Sokolowski, D. E.↗
Sea level side loads in high-area-ratio rocket engines
An empirical separation and side load model to obtain applied aerodynamic loads has been developed based on data obtained from full-scale J-2S (265K-pound-thrust engine with an area ratio of 40:1) engine and model testing. Experimental data include visual observations of the separation patterns that show the dynamic nature of the separation phenomenon. Comparisons between measured and applied side loads are made. Correlations relating the separation location to the applied side loads and the methods used to determine the separation location are given.
Nave, L. H.↗
Nondestructive evaluation of regeneratively cooled thrust chambers for rocket engines
Review of a development program for nondestructive tests applicable to hardware with electroformed nickel bonds. The four steps of the program include the selection of some most promising nondestructive evaluation methods out of existing methods, the fabrication of test panels for simulation of cooled thrust chamber walls with bonds of various integrities, the evaluation of the test panels by personnel without previous knowledge of the planned bond integrity, and the verification of actual bond strength in the test panels by destructive tests. Ultrasonics, acoustic emission and holography are evaluated in nondestructive testing applications.
Stauffis, C. R.↗
Effects of liquid propellant explosions on nuclear rocket engines
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Bastress, E. K.↗
Liquid rocket engine combustion stabilization devices
Combustion instability, which results from a coupling of the combustion process and the fluid dynamics of the engine system, was investigated. The design of devices which reduce coupling (combustion chamber baffles) and devices which increase damping (acoustic absorbers) are described. Included in the discussion are design criteria and recommended practices, structural and mechanical design, thermal control, baffle geometry, baffle/engine interactions, acoustic damping analysis, and absorber configurations.
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An assessment of the potential impact of solid-fueled rocket engines in the stratosphere
The effects of shuttle-emitted HCl on stratospheric ozone are reported. A one-dimensional model of the distribution of trace constituents in the stratosphere and mesosphere is described, and chemical reactions and photodissociation rates in the chlorine chemistry are listed. Analysis of mathematical models is presented, and the results show ozone depletion when emissions are considered to be spread uniformly in the horizontal over a hemisphere and an increase in ozone when emissions are considered in a zone 1000 km wide centered at Cape Kennedy. Sensitivity studies to determine the effects of some assumptions in the model and comparisons with nitric oxide reactions are described. The importance of a two-dimensional model for a proper long term study is noted. Lists of reaction rate coefficients and photodissociation rates for the O-H-N system are included.
Whitten, R. C.↗
Mariner Jupiter/Saturn LCSSE thruster/valve assembly and injection propulsion unit rocket engine assemblies: 0.2-lbf T/VA development and margin limit test report
Thruster valve assemblies (T/VA's) were subjected to the development test program for the combined JPL Low-Cost Standardized Spacecraft Equipment (LCSSE) and Mariner Jupiter/Saturn '77 spacecraft (MJS) programs. The development test program was designed to achieve the following program goals: (1) demonstrate T/VA design compliance with JPL Specifications, (2) to conduct a complete performance Cf map of the T/VA over the full operating range of environment, (3) demonstrate T/VA life capability and characteristics of life margin for steady-state limit cycle and momentum wheel desaturation duty cycles, (4) verification of structural design capability, and (5) generate a computerized performance model capable of predicting T/VA operation over pressures ranging from 420 to 70 psia, propellant temperatures ranging from 140 F to 40 F, pulse widths of 0.008 to steady-state operation with unlimited duty cycle capability, and finally predict the transient performance associated with reactor heatup during any given duty cycle, start temperature, feed pressure, and propellant temperature conditions.
Clark, E. C.↗
Mariner Jupiter/Saturn LCSSE thruster/valve assembly and injection propulsion unit rocket engine assemblies: 0.2-lbf T/VA development and margin limit test report, addendum
Capillary tube plugging phenomena on the 0.2-lbf thruster/valve assembly was examined. Vibration tests were conducted in the nozzle up attitude. Failure to fire caused by blockage of the capillary tube by catalyst fines was observed after vibration. Water flushing and previbration hot firing were used to remove the fines.
Wilson, W. W.↗
BLIMP-J user's manual. Boundary layer integral matrix procedure for JANNAF, rocket engine performance evaluation methodology
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Evans, R. M.↗
Nuclear rocket engine cycles. Engineering discussion
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Effects of periodic unsteadiness of a rocket engine plume on the plume-induced separation shock wave
A wind tunnel investigation was conducted to study the flow field in which separation is caused by an expanding plume, with emphasis on effects associated with periodic unsteadiness in the plume. The separation shock was photographed with high speed motion pictures, from which mean shock position and excursion data are reported. Pressure fluctuations were measured beneath the separation shock and statistics of the results are reported. A response of the separation shock to plume periodic unsteadiness was identified, and the magnitude of a corresponding transfer function was defined and is reported.
Doughty, J. O.↗
Analysis of rocket engine injection combustion processes
A critique is given of the JANNAF sub-critical propellant injection/combustion process analysis computer models and application of the models to correlation of well documented hot fire engine data bases. These programs are the distributed energy release (DER) model for conventional liquid propellants injectors and the coaxial injection combustion model (CICM) for gaseous annulus/liquid core coaxial injectors. The critique identifies model inconsistencies while the computer analyses provide quantitative data on predictive accuracy. The program is comprised of three tasks: (1) computer program review and operations; (2) analysis and data correlations; and (3) documentation.
Salmon, J. W.↗
Analysis of rocket engine injection combustion processes
Mixing methodology improvement for the JANNAF DER and CICM injection/combustion analysis computer programs was accomplished. ZOM plane prediction model development was improved for installation into the new standardized DER computer program. An intra-element mixing model developing approach was recommended for gas/liquid coaxial injection elements for possible future incorporation into the CICM computer program.
Salmon, J. W.↗
Small High-Speed Self-Acting Shaft Seals for Liquid Rocket Engines
Design analysis, fabrication, and experimental evaluation were performed on three self-acting facetype LOX seal designs and one circumferential-type helium deal design. The LOX seals featured Rayleigh step lift pad and spiral groove geometry for lift augmentation. Machined metal bellows and piston ring secondary seal designs were tested. The helium purge seal featured floating rings with Rayleigh step lift pads. The Rayleigh step pad piston ring and the spiral groove LOX seals were successfully tested for approximately 10 hours in liquid oxygen. The helium seal was successfully tested for 24 hours. The shrouded Rayleigh step hydrodynamic lift pad LOX seal is feasible for advanced, small, high-speed oxygen turbopumps.
Burcham, R. E.↗