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At least 811 records · Page 45

Exploratory study of temperature oscillations related to transient operation of a Capillary Pumped Loop heat pipe

An analytical study has been conducted for better understanding of a peculiar transient behavior which was displayed in testing of a Capillary Pumped Loop (CPL) heat pipe system. During several test runs of this CPL system varying degrees of surface temperature oscillations occurred in the inlet line of the evaporators. Although several theories have been forwarded to explain this observed phenomenon, a satisfactory understanding of causes of these oscillations is still missing. The present investigation derives the conditions which lead to such oscillatory temperature behavior in evaporator inlet section of the mentioned CPL system. Stability characteristics of these temperature oscillations were investigated.

Kiper, A. M.↗

Making Porous Zirconia For Heat Pipes

Batch composition of processing schedule developed to produce porous zirconia having bubble point between 10 and 20 psi. Porous zirconia used to make wicks for heat pipes.

Liu, Felix↗

Space-constructible heat pipe radiator thermal vacuum test program

The thermal vacuum test program being carried out at the Johnson Space Center on two prototype radiator elements intended for use in future large space platforms is discussed. The test program is described, as are the test articles, including the radiator element, evaporator assemblies, mechanical interface unit, contact heat exchanger assembly, tilt table mechanism, and supports. Test results on the heat pipe performance, radiator element performance, freeze/thaw characteristics, and contact heat exchanger assembly mechanism are discussed. It is concluded that the fundamental design goals for the radiator subsystem have been met.

Marshall, P. F.↗

Improved heat-pipe wick

Fabrication techniques in application with conventional heat pipe-wick technology produces high quality annular wicks with smaller pores, higher density, and greater rigidity.

Arcella, F. G.↗

Modeling of transient heat pipe operations

An analysis of the steady, compressible, one-dimensional, laminar flow of sodium vapor is presented for a case of a flat plate-type heat pipe with asymmetrical boundary conditions. In addition, shear stress at the liquid-vapor interface, variations of vapor quality, and momentum and energy factors are considered. A similarity solution for a semiporous channel is used to provide the velocity profile at cross sections.

Colwell, Gene T.↗

The cavity heat pipe Stirling receiver for space solar dynamics

The receiver/storage unit for the low-earth-orbiting Stirling system is discussed. The design, referred to as the cavity heat pipe (CHP), has been optimized for minimum specific mass and volume width. A specific version of this design at the 7-kWe level has been compared to the space station Brayton solar dynamic design. The space station design utilizes a eutectic mixture of LiF and CaF2. Using the same phase change material, the CHP has been shown to have a specific mass of 40 percent and a volume of 5 percent of that of the space station Brayton at the same power level. Additionally, it complements the free-piston Stirling engine in that it also maintains a relatively flat specific mass down to at least 1 kWe. The technical requirements, tradeoff studies, critical issues, and critical technology experiments are discussed.

Kesseli, James B.↗

Thermoelectric Converter for Loop Heat Pipe Temperature Control: Experience and Lessons Learned

This paper describes the theoretical background and implementation methodology of using a thermoelectric converter (TEC) for operating temperature control of a loop heat pipe (LHP). In particular, experimental results from ambient and thermal vacuum tests of an LHP are presented for illustrations. The most commonly used state-of-the-art method to control the LHP operating temperature is to cold bias its compensation chamber (CC) and use an electrical heater to maintain the CC at the desired set point temperature. Although effective, this approach has its shortcomings in that the electrical heater can only provide heating to the CC, and the required power can be large under certain conditions. An alternative method is to use a TEC, which is capable of providing both heating and cooling to the CC. In this method, one side of the TEC is attached to the CC, and the other side is connected to the evaporator via a thermal strap. Using a bipolar power supply and a control algorithm, a TEC can function as a heater or a cooler, depending on the direction of the current flow. Extensive ground tests of several LHPs have demonstrated that a TEC can provide very tight temperature control for the CC. It also offers several additional advantages: (1) The LHP can operate at temperatures below its natural operating temperature at low heat loads; (2) The required heater power for a TEC is much less than that for an electrical heater; and (3) It enhances the LHP start-up success. Although the concept of using a TEC for LHP temperature control is simple, there are many factors to be considered in its implementation for space applications because the TEC is susceptible to the shear stress and yet has to sustain the dynamic load under the spacecraft launch environment. The added features that help the TEC to withstand the dynamic load will inevitably affect the TEC thermal performance. Some experiences and lessons learned are addressed in this paper.

Ku, Jentung↗

Vapor-modulated heat pipe for improved temperature control

Dryout induced by vapor throttling makes control of equipment temperature less dependent on variations in sink environment. Mechanism controls flow of vapor in heat pipe by using valve in return path to build difference in pressure and also difference in saturation temperature of the vapor. In steady state, valve closes just enough to produce partial dryout that achieves required temperature drop.

Edwards, D. K.↗

Loop Heat Pipe Operation with Thermoelectric Converters and Coupling Blocks

This paper presents theoretical and experimental studies on using thermoelectric converters (TECs) and coupling blocks to control the operating temperature of a miniature loop heat pipes (MLHP). The MLHP has two parallel evaporators and two parallel condensers, and each evaporator has its own integral compensation chamber (CC). A TEC is attached to each CC, and connected to the evaporator via a copper thermal strap. The TEC can provide both heating and cooling to the CC, therefore extending the LHP operating temperature over a larger range of the evaporator heat load. A bi-polar power supply is used for the TEC operation. The bipolar power supply automatically changes the direction of the current to the TEC, depending on whether the CC requires heating or cooling, to maintain the CC temperature at the desired set point. The TEC can also enhance the startup success by maintaining a constant CC temperature during the start-up transient. Several aluminum coupling blocks are installed between the vapor line and liquid line. The coupling blocks serve as a heat exchanger which preheats the cold returning liquid so as to reduce the amount of liquid subcooling, and hence the power required to maintain the CC at the desired set point temperature. This paper focuses on the savings of the CC control heater power afforded by the TECs when compared to traditional electric heaters. Tests were conducted by varying the evaporator power, the condenser sink temperature, the CC set point temperature, the number of coupling blocks, and the thermal conductance of the thermal strap. Test results show that the TECs are able to control the CC temperature within k0.5K under all test conditions, and the required TEC heater power is only a fraction of the required electric heater power.

Ku, Jentung↗

Temperature Oscillation in a Loop Heat Pipe with Gravity Assist

ATLAS Laser Thermal Control System (LTCS) thermal vacuum testing where the condenser-radiator was placed in a vertical position, it was found that the loop heat pipe (LHP) reservoir required much more control heater power than the analytical model had predicted. The required control heater power was also higher than the liquid subcooling entering the reservoir using the measured temperatures and the calculated mass flow rate based on steady state LHP operation. This presentation describes the investigation of the LHP behaviors under a gravity assist mode with a very cold radiator sink temperature and a large thermal mass attached to the evaporator. It is concluded that gravity caused the cold liquid to drop from the condenser-radiator to the reservoir, resulting in a rapid decrease of the reservoir temperature. When the reservoir temperature was increasing, a reverse flow occurred in the liquid line, carrying warm liquid to the condenser-radiator. Both events consumed the reservoir control heater power. The fall and rise of the reservoir temperature also caused the net heat input to the evaporator to vary due to the release and storage of the sensible heat of the thermal mass. The combination of these effects led to a persistent reservoir temperature oscillation and a repeated influx of cold liquid from the condenser. This was the root cause of the extraordinary high control heater power requirement in the LTCS TV test. Without gravity assist, such a persistent temperature oscillation will not be present.

000↗

Geoscience Laser Altimetry System (GLAS) On-Orbit Flight Report on the Propylene Loop Heat Pipes (LHPs)

The Geoscience Laser Altimetry System (GLAS) instrument which is the sole instrument on ICESat was launched on January 12, 2003. GLAS utilizes two actively controlled propylene Loop Heat Pipes (LHPs) as the core of its thermal system. The LHPs started quickly when the Dale Ohm starter heaters were powered and have as designed. The low control heater power and on-orbit tight temperature control appear independent of gravity effects when comparing ground testing to flight data. The use of coupling blocks was also unique to these LHPs. Their application reduced control heater power by reducing the subcooling from the radiator. The effectiveness in reducing subcooling of the coupler blocks decreased during flight from ground testing, but internal thermal isolation in the compensation chamber between the subcooled returning liquid increased in flight resulting in no net increase in control heater power versus ground measurements. Overall the application of LHPs in the thermal system for GLAS met instrument requirements and provided flexibility for the overall system as last minute requirements became known.

Baker, Charles L.↗

Geoscience Laser Altimetry System (GLAS) Loop Heat Pipe Anomaly and On Orbit Testing

The Geoscience Laser Altimetry System (GLAS) is the sole instrument on the ICESat Satellite. On day 230 of 2003, the GLAS Component Loop Heat Pipe (CLHP) entered a slow circulation mode that resulted in the main electronics box reaching its hot safing temperature, after which the entire instrument was turned off. The CLHP had a propylene working fluid and was actively temperature controlled via a heater on the compensation chamber. The slow circulation mode happened right after a planned propulsive yaw maneuver with the spacecraft. It took several days to recover the CLHP and ensure that it was still operational. The recovery occurred after the entire instrument was cooled to survival temperatures and the CLHP compensation chamber cycled on a survival heater. There are several theories as to why this slow circulation mode exhibited itself, including: accumulation of Non-Condensible Gas (NCG), the secondary wick being under designed or improperly implemented, or an expanded (post-launch) leak across the primary wick. Each of these is discussed in turn, and the secondary wick performance is identified as the most likely source of the anomalous behavior. After the anomaly, the CLHP was controlled to colder temperatures to improve its performance (as the surface tension increases with lower temperature, as does the volume of liquid in the compensation chamber) and only precursor pulses occurred later in the mission. After GLAS s last laser failed, in late 2009, a decision was made to conduct engineering tests of both LHPs to try and duplicate this flight anomaly. The engineering tests consisted of control setpoint changes, sink changes, and one similar propulsive Yaw maneuver. The only test that showed any similar anomaly precursors on the CLHP was the propulsive maneuver followed by a setpoint increase. The ICESat Satellite was placed in a decaying orbit and ended its mission on August 30, 2010 in Barents Sea.

Baker, Charles↗

Investigation of Loop Heat Pipe Survival and Restart After Extreme Cold Environment Exposure

NASA plans human exploration near the South Pole of the Moon, and other locations where the environment is extremely cold. This paper reports on the heat transfer performance of a loop heat pipe (LHP) exposed to extreme cold under the simulated reduced gravitational environment of the Moon. A common method of spacecraft thermal control is to use a LHP with ammonia working fluid. Typically, a small amount of heat is provided either by electrical heaters or by environmental design, such that the LHP condenser temperature never drops below the freezing point of ammonia. The concern is that a liquid-filled, frozen condenser would not restart, or that a thawing condenser would damage the tubing due to the expansion of ammonia upon thawing. This paper reports the results of an experimental investigation of a novel approach to avoid these problems. The LHP compensation chamber (CC) is conditioned such that all the ammonia liquid is removed from the condenser and the LHP is nonoperating. The condenser temperature is then reduced to below that of the ammonia freezing point. The LHP is then successfully restarted.

Golliher, Eric↗

Theoretical analysis of oxygen diffusion at startup in an alkali metal heat pipe with gettered alloy walls

The diffusion of oxygen into, or out of, a gettered alloy exposed to oxygenated alkali liquid metal coolant, a situation arising in some high temperature heat transfer systems, was analyzed. The relation between the diffusion process and the thermochemistry of oxygen in the alloy and in the alkali metal was developed by making several simplifying assumptions. The treatment is therefore theoretical in nature. However, a practical example pertaining to the startup of a heat pipe with walls of T-111, a tantalum alloy, and lithium working fluid illustrates the use of the figures contained in the analysis.

Tower, L. K.↗

Capillary priming characteristics of a high capacity dual passage heat pipe

A parametric study of the forces governing the liquid-vapor interface was performed for the purpose of determining the capillary priming characteristics of Grumman's dual passage monogroove heat pipe when subjected to low-g or zero-g conditions. The static liquid-vapor interface configuration was determined through minimization of the free surface energies and a mathematical model and computer program which describe the time to prime was developed. Modeling predictions confirmed expectations of proper priming action and established the criteria for sizing of the liquid and vapor channels.

Peterson, G. P.↗

Performance of the Spacelab Astro-1 mission heat pipe radiator

This paper describes the design and performance of the Astro Integrated Radiator System (IRS). The system was recently ground tested and proven successful in rejecting approximately 400 watts of heat. The radiator was constructed from an aluminum panel configured to form two orthogonal planes. Heat pipes were adhesively bonded and riveted to the radiator to isothermalize the surface. The IRS was subjected to a full thermal vacuum test to validate the thermal math model and to qualify the radiator for space flight. The thermal performance met prescribed temperature limits with margins at both extremes, and no mechanical failures occurred.

Humphries, W. R.↗

Long Duration Exposure Facility (LDEF) low-temperature Heat Pipe Experiment Package (HEPP) power system results

An overview of a self contained Direct Energy Transfer (DET) Power System which was developed to provide power to the Long Duration Exposure Facility (LDEF) Heat Pipe Experiment Package (HEPP) Experiment. A brief synopsis of the flight characteristics of the power system are presented to illustrate the system's capability to function successfully in a low Earth orbit (LEO) space environment. The successful space flight operations of the battery, solar arrays, and power system electronics during the flight period of almost six years (approximately 32,000 LEO cycles) are discussed.

Tiller, Smith E.↗