Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “wind tunnel testing”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 793 records · Page 44

Design integration and noise studies for jet STOL aircraft. Volume 1: Program summary

This program was undertaken to develop, through analysis, design, experimental static testing, wind tunnel testing, and design integration studies, an augmentor wing jet flap configuration for a jet STOL transport aircraft having maximum propulsion and aerodynamic performance with minimum noise generation. The program had three basic elements: (1) static testing of a scale wing section to demonstrate augmentor performance and noise characteristics; (2) two-dimensional wind tunnel testing to determine flight speed effects on performance; and (3) system design and evaluation which integrated the augmentor information obtained into a complete system and ensured that the design was compatible with the requirements for a large STOL transport having a 500-ft sideline noise of 95 PNdB or less. This objective has been achieved.

Okeefe, V. O.↗

Presentation of the acoustic and aerodynamic results of the Aladin 2 concept qualification testing

Wind tunnel tests were conducted of a scale model of the Aladin 2 aircraft. The propulsion system configuration is described and the air flow caused by jet ejection is analyzed. Three dimensional flow studies in the vicinity of the engine installation were made. Diagrams of the leading and trailing edge flaps are provided. Graphs are developed to show the aerodynamic performance under conditions of various airspeed and flap deflection.

Collard, M.↗

Supersonic aerodynamic characteristics of a Mach 3 high-speed civil transport configuration

The NASA-Langley AST31 high-speed civil transport (HSCT) configuration, a blended wing/fuselage concept scaled for 250-passenger carriage over 6500 nmi, has been subjected to both CFD and wind tunnel tests; the wind tunnel tests were conducted in the Mach 1.6-3.6 range. The inability of the linear theory method to accurately predict stability levels as well as nonlinear pitching moment characteristics demonstrates the need to undertake high-order analyses as early in the design process as possible. An HSCT laminar flow capability experimental study was conducted in order to simulate 50-percent laminar flow conditions, and thereby ascertain the difference in drag relative to fully turbulent conditions.

Covell, Peter F.↗

A New Method of Testing in Wind Tunnels

Now, in existing wind tunnels, using a horsepower of 100 to 300, the models are generally made to a 1/10 scale and the speed is appreciably lower than the speeds currently attained by airplanes. The Reynolds number realized is thus 15 to 25 times smaller than that reached by airplanes in free flight, while the ratio of speed to the velocity of sound is between a third and three quarters of the true ratio. The necessary increases in either the diameter of the wind tunnel or the velocity of the airstream are too costly. However, the author shows that it is possible to have wind tunnels in which the Reynolds number will be greater than that now obtained by airplanes, and in which the ratio of the velocity to the velocity of sound will also be greater than that realized in practice, by employing a gas other than air, at a pressure and temperature different from those of the surrounding atmosphere. The gas is carbonic acid, a gas having a low coefficient of viscosity, high density, and a low ratio of specific heat. The positive results of using carbonic acid in wind tunnel tests are given.

Margoulis, W↗

Heat transfer tests of a 0.0175-scale space shuttle orbiter model (29-0) to determine the effect of surface temperature on boundary layer transition at Mach 8.0 in the AEDC VKF tunnel B (test OH4A)

Wind tunnel tests were conducted to determine the heat transfer characteristics of a 0.0175-scale model of the space shuttle orbiter and to analyze the effect of wall temperature on the point of boundary layer transition. The tests were conducted at Mach 8.0 over a range of Reynolds numbers from 1.0 to 3.7 million per foot. Two regions of initial model wall temperature were investigated. Eighteen runs were obtained at each region to support the test objectives. Tabulated data are presented along with a description of the test procedure. Preliminary data indicated that the initial model wall temperature did not obviously affect the point of boundary layer transition.

Foust, J. W.↗

The effect of ejector augmentation on test-section flow quality in the Calspan 8-ft transonic wind tunnel

Tests to determine the flow disturbances effects of four ejectors located in the corners just downstream of the diffuser in the Calspan wind tunnel are described. The flow quality in the nonejector mode is employed as the base-line configuration, and operating parameters are compared with data from other wind tunnels. During tests with the ejectors working, fluctuation levels increased between Mach 0.4-0.6, while temperature and vorticity levels remained constant. The ejector exhibited broad spectrum noise typical of free jet noise, yet static pressure measurements revealed only a slight increase in the broadband rms levels with the ejectors on, indicating negligible disturbances upstream caused by the ejectors. Choking the diffuser eliminated the jet noise, and the use of ejectors in the Mach range considered is concluded to cause no significant degradation in the Calspan tunnel flow quality.

Rose, W. C.↗

Model-Scale Aerodynamic Performance Testing of Proposed Modifications to the NASA Langley Low Speed Aeroacoustic Wind Tunnel

Tests were performed on a 1/20th-scale model of the Low Speed Aeroacoustic Wind Tunnel to determine the performance effects of insertion of acoustic baffles in the tunnel inlet, replacement of the existing collector with a new collector design in the open jet test section, and addition of flow splitters to the acoustic baffle section downstream of the test section. As expected, the inlet baffles caused a reduction in facility performance. About half of the performance loss was recovered by addition the flow splitters to the downstream baffles. All collectors tested reduced facility performance. However, test chamber recirculation flow was reduced by the new collector designs and shielding of some of the microphones was reduced owing to the smaller size of the new collector. Overall performance loss in the facility is expected to be a 5 percent top flow speed reduction, but the facility will meet OSHA limits for external noise levels and recirculation in the test section will be reduced.

Booth, Earl R., Jr.↗

Testing of Two Mars Powered Descent Vehicle Concepts in the Langley Unitary Plan Wind Tunnel

Testing was conducted in the NASA Langley Unitary Plan Wind Tunnel in order to investigate the aerodynamic interference of sub-scale versions of two Mars powered descent vehicle concepts at supersonic Mach numbers (2.4 and 3.5): a model based on a blunt hypersonic inflatable aerodynamic decelerator (HIAD) and the second representing a more slender rigid vehicle with body flaps (CobraMRV). Each model was designed to accommodate up to eight nozzles, with the HIAD model having five different nozzle configurations to investigate the effects of nozzle location, cant angle, and area ratio. The models were tested with high pressure air as the nozzle plume gas, and included the following instrumentation: high-speed video, discrete steady state and high-frequency pressure, pressure sensitive paint, and a new flow-through force and moment balance for the HIAD model. The high-speed imagery showed the overall expected growth of the shock layer to increasing thrust levels. The discrete stagnation pressure data on the HIAD model with four and eight blowing nozzles was sensitive to thrust coefficient with the nozzles canted at 0 degrees, whereas having nozzles canted outward 20 degrees and/or being located closer to the heatshield shoulder largely removed that sensitivity. The CobraMRV model stagnation pressure was more sensitive to tunnel Mach number and sideslip angle, due to the nozzle arrangement and plume interference. Pressure sensitive paint data quality was compromised by paint damage from frequent model changes, especially for the HIAD model. However, pressure coefficient data on the CobraMRV model showed the same trends as the discrete pressure measurements, as well as a sensitivity to non-zero sideslip angles. The aerodynamic force coefficients were derived from the pressure sensitive paint data. On the HIAD models, the primary force coefficient decreased with increasing thrust due to the nozzle plumes blocking flow to the heatshield area surrounding the nozzle exist. On the CobraMRV model, the force coefficient was relatively insensitive to thrust coefficient at the lower Mach number when sideslip angle was 0 degrees The force coefficient decreases with increasing thrust coefficient when the sideslip angle is 10 degrees. Balance data quality was negatively impacted by thermal drift issues that were not apparent in pre-test calibration measurements, thus preventing usable test data. Results and lessons learned will be used to take further technology development steps, including more advanced ground test techniques and flight testing.

Supersonic Retropropulsion↗

Characterizing Aerodynamic Damping of a Supersonic Missile with CFD

Time accurate solutions of the Euler and Navier{Stokes equations are used as an approach to elucidate aerodynamic coefficients that include rigid body motion effects. The Army-Navy Finner geometry is used for work flow development due to its simple shape, inexpensive grid generation, and available literature that include aerodynamic damping derivatives obtained from ight test, wind tunnel tests, and computational fluid dynamics. Supersonic conditions for pitch and roll damping include angles of attack up to 90 deg. Aerodynamic responses due to rigid body maneuvers with prescribed wind incidence angles and body rates are computed using the DoD CREATE Kestrel and NASA FUN3D flow solvers. First, reference numerical and experimental results provide validation of aero- dynamic damping terms computed by traditional periodic motion in roll and pitch. Next, individual, impulse motion inputs provide the canonical responses for general input-output modeling based on classical superposition and convolution concepts. Finally, simultaneous impulse excitation of all inputs provides an efficient system identification training scenario for accurate aerodynamic model construction in state space via the NASA Sys- tem/Observer/Controller Identification Toolbox.

Shelton, Andrew↗

Compiling the space shuttle wind tunnel data base: An exercise in technical and managerial innovators

Engineers evaluating Space Shuttle flight data and performance results are using a massive data base of wind tunnel test data. A wind tunnel test data base of the magnitude attained is a major accomplishment. The Apollo program spawned an automated wind tunnel data analysis system called SADSAC developed by the Chrysler Space Division. An improved version of this system renamed DATAMAN was used by Chrysler to document analyzed wind tunnel data and data bank the test data in standardized formats. These analysis documents, associated computer graphics and standard formatted data were disseminated nationwide to the Shuttle technical community. These outputs became the basis for substantiating and certifying the flight worthiness of the Space Shuttle and for improving future designs. As an aid to future programs this paper documents the lessons learned in compiling the massive wind tunnel test data base for developing the Space Shuttle. In particular, innovative managerial and technical concepts evolved in the course of conceiving and developing this successful DATAMAN system and the methods and organization for applying the system are presented.

Kemp, N. D.↗

Testing of Two Mars Powered Descent Vehicle Concepts in the Langley Unitary Plan Wind Tunnel

Testing was conducted in the NASA Langley Unitary Plan Wind Tunnel in order to investigate the aerodynamic interference of sub-scale versions of two Mars powered descent vehicle concepts at supersonic Mach numbers (2.4 and 3.5): a model based on a blunt hypersonic inflatable aerodynamic decelerator (HIAD) and the second representing a more slender rigid vehicle with body flaps (CobraMRV). Each model was designed to accommodate up to eight nozzles, with the HIAD model having five different nozzle configurations to investigate the effects of nozzle location, cant angle, and area ratio. The models were tested with high pressure air as the nozzle plume gas, and included the following instrumentation: high-speed video, discrete steady state and high-frequency pressure, pressure sensitive paint, and a new flow-through force and moment balance for the HIAD model. The high-speed imagery showed the overall expected growth of the shock layer to increasing thrust levels. The discrete stagnation pressure data on the HIAD model with four and eight blowing nozzles was sensitive to thrust coefficient with the nozzles canted at 0 degrees, whereas having nozzles canted outward 20 degrees and/or being located closer to the heatshield shoulder largely removed that sensitivity. The CobraMRV model stagnation pressure was more sensitive to tunnel Mach number and sideslip angle, due to the nozzle arrangement and plume interference. Pressure sensitive paint data quality was compromised by paint damage from frequent model changes, especially for the HIAD model. However, pressure coefficient data on the CobraMRV model showed the same trends as the discrete pressure measurements, as well as a sensitivity to non-zero sideslip angles. The aerodynamic force coefficients were derived from the pressure sensitive paint data. On the HIAD models, the primary force coefficient decreased with increasing thrust due to the nozzle plumes blocking flow to the heatshield area surrounding the nozzle exist. On the CobraMRV model, the force coefficient was relatively insensitive to thrust coefficient at the lower Mach number when sideslip angle was 0 degrees The force coefficient decreases with increasing thrust coefficient when the sideslip angle is 10 degrees. Balance data quality was negatively impacted by thermal drift issues that were not apparent in pre-test calibration measurements, thus preventing usable test data. Results and lessons learned will be used to take further technology development steps, including more advanced ground test techniques and flight testing.

Karl T Edquist↗

DHC-6 Twin Otter Tailplane Airfoil Section Testing in the Ohio State University 7x10 Wind Tunnel

Ice contaminated tailplane stall (ICTS) has been found to be responsible for 16 accidents with 139 fatalities over the last three decades, and is suspected to have played a role in other accidents and incidents. The need for fundamental research in this area has been recognized at three international conferences sponsored by the FAA since 1991. In order to conduct such research, a joint NASA/FAA Tailplane Icing Program was formed in 1994: the Ohio State University has played an important role in this effort. The program employs icing tunnel testing, dry wind tunnel testing, flight testing, and analysis using a six-degrees-of-freedom computer code tailored to this problem. A central goal is to quantify the effect of tailplane icing on aircraft stability and control to aid in the analysis of flight test procedures to identify aircraft susceptibility to ICTS. This report contains the results ot testing of a full scale 2D model of a tailplane section of NASA's Icing Research Aircraft, with and without ice shapes, in an Ohio State University 7 x 10 Low Speed wind tunnel in 1994. The results have been integrated into a comprehensive database of aerodynamic coefficients and stability and control derivatives that will permit detailed analysis of flight test results with the analytical computer program. The testing encompassed a full range of angles of attack and elevator deflections, as well as two velocities to evaluate Reynolds number effects. Lift, drag, pitching moment, and hinge moment coefficients were obtained. In addition. instrumentation for use during flight testing was verified to be effective, all components showing acceptable fidelity. Comparison of clean and iced airfoil results show the ice shapes causing a significant decrease in the magnitude of CLmax (from -1.3 to -0.64) and associated stall angle (from -18.6 deg to -8.2 deg). Furthermore, the ice shapes caused an increase in hinge moment coefficient of approximately 0.02, the change being markedly abrupt for one of the ice shapes. A noticeable effect of elevator deflection is that magnitude of the stall angle is decreased for negative (upward) elevator deflections. All these result are consistent with observed tailplane phenomena. and constitute an effective set of data for comprehensive analysis of ICTS

Hiltner, Dale↗

Flow visualization techniques in the Airborne Laser Laboratory program

A turret/fairing assembly for laser applications was designed and tested. Wind tunnel testing was conducted using flow visualization techniques. The techniques used have included the methods of tufting, encapsulated liquid crystals, oil flow, sublimation and schlieren and shadowgraph photography. The results were directly applied to the design of fairing shapes for minimum drag and reduced turret buffet. In addition, the results are of primary importance to the study of light propagation paths in the near flow field of the turret cavity. Results indicate that the flow in the vicinity of the turret is an important factor for consideration in the design of suitable turret/fairing or aero-optic assemblies.

Walterick, R. E.↗

Space Shuttle entry aerodynamic comparisons of flight 1 with preflight predictions

Results of comparisons of predictions of aerodynamic performance, longitudinal trim, and reaction control jet interaction with data from the initial Shuttle flight are presented. The Shuttle's control surfaces are described, and it is noted that the flight plan contained no provisions for maneuvering capability tests. Wind tunnel testing totaling 35,000 hr were used to replace graduated flight testing, and calculations were made to allow for nonsimulated structural deformation, flowfield parameters, and profile drag. The goal was to desensitize the flight control system with respect to the aerodynamics by adding variations to the predictions. Lift/drag agreed well above Mach 1, while lower drag was encountered below Mach 1. Trim characteristics were predicted accurately between Mach 2-10, and less than satisfactorily outside that range. Discrepancies were also observed for jet interaction effects for the aft yaw jets at Mach numbers greater than 10.

Young, J. C.↗

Evaluation of laminar flow control systems for subsonic commercial transport aircraft: Executive summary

An evaluation was made of laminar flow control (LFC) system concepts for subsonic commercial transport aircraft. Configuration design studies, performance analyses, fabrication development, structural testing, wind tunnel testing, and contamination-avoidance techniques were included. As a result of trade studies, a configuration with LFC on the upper wing surface only, utilizing an electron beam-perforated suction surface, and employing a retractable high-lift shield for contamination avoidance, was selected as the most practical LFC system. The LFC aircraft was then compared with an advanced turbulent aircraft designed for the same mission. This comparison indicated significant fuel savings.

Pearce, W. E.↗

Evaluation of laminar flow control systems concepts for subsonic commercial transport aircraft

An evaluation was made of laminar flow control (LFC) system concepts for subsonic commercial transport aircraft. Configuration design studies, performance analyses, fabrication development, structural testing, wind tunnel testing, and contamination-avoidance techniques were included. As a result of trade studies, a configuration with LFC on the upper wing surface only, utilizing an electron beam-perforated suction surface, and employing a retractable high-lift shield for contamination avoidance, was selected as the most practical LFC system. The LFC aircraft was then compared with an advanced turbulent aircraft designed for the same mission. This comparison indicated significant fuel savings and reduced direct operating cost benefits would result from using LFC.

Pearce, W. E.↗

Determination of Stability and Control Derivatives using Computational Fluid Dynamics and Automatic Differentiation

With the recent interest in novel control effectors there is a need to determine the stability and control derivatives of new aircraft configurations early in the design process. These derivatives are central to most control law design methods and would allow the determination of closed-loop control performance of the vehicle. Early determination of the static and dynamic behavior of an aircraft may permit significant improvement in configuration weight, cost, stealth, and performance through multidisciplinary design. The classical method of determining static stability and control derivatives - constructing and testing wind tunnel models - is expensive and requires a long lead time for the resultant data. Wind tunnel tests are also limited to the preselected control effectors of the model. To overcome these shortcomings, computational fluid dynamics (CFD) solvers are augmented via automatic differentiation, to directly calculate the stability and control derivatives. The CFD forces and moments are differentiated with respect to angle of attack, angle of sideslip, and aircraft shape parameters to form these derivatives. A subset of static stability and control derivatives of a tailless aircraft concept have been computed by two differentiated inviscid CFD codes and verified for accuracy with central finite-difference approximations and favorable comparisons to a simulation database.

Park, Michael A.↗

SOFIA: Flying the Telescope

The primary focus of this paper is how the flight test team for the Stratospheric Observatory For Infrared Astronomy (SOFIA) re-cast an extensive developmental test program to meet key milestones while simultaneously ensuring safe certification of the airframe and delivery of an operationally relevant platform, ultimately saving the overall program from financial demise. Following a brief introduction to the observatory and what it is designed to do, SOFIAs planned developmental test program is summarized, including analysis and design philosophy, envelope expansion, model validation and airframe certification. How NASA used lessons learned from other aircraft that employed open cavities in flight is explained as well as how and why the chosen design was selected. The approach to aerodynamic analysis, including bare airframe testing, wind tunnel testing, computational fluid dynamics and finite element modeling proved absolutely critical. Despite a solid analytical foundation, many unknowns remained. History provides several examples of disastrous effects on both systems and flight safety if cavity design is not approached properly. For these reasons, an extensive test plan was developed to ensure a safe and thorough build-up for envelope expansion, airframe certification and early science missions. Unfortunately, as is often the case, because of chronic delays in overall program execution, severe schedule and funding pressures were present. If critical milestones were not met, domestic as well as international funding was in serious jeopardy, and the demise of the entire program loomed large. Concentrating on rigorous model validation, the test team challenged certification requirements, increased test efficiency and streamlined engineering analysis. This resulted in the safe reduction of test point count by 72%, meeting all program milestones and a platform that soundly satisfied all operational science requirements. Results from early science missions are shown and a proof of concept mission for which SOFIA was opportunely positioned is showcased. Success on this time-critical mission to observe a rare astronomical event proved the usefulness of an airborne observatory and the value in waiting for the capability provided by SOFIA. Finally, lessons learned in the test program are presented with emphasis on how lessons from previous aircraft and successful test programs were applied to SOFIA. Effective application of these lessons was crucial to the success of the SOFIA flight test program. SOFIA is an international cooperative program between NASA and the German Space Agency, DLR. It is a 2.5 meter (100-inch) telescope mounted in a Boeing 747SP aircraft used for astronomical observations at altitudes above 35,000 feet. SOFIA will accommodate a host of scientific instruments from the international science community and has a planned operational lifespan of more than 20 years.

Asher, Troy A.↗