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At least 793 records · Page 44

Application of Fully Ceramic Microencapsulated Fuels in Light Water Reactors

This study aims to perform a preliminary evaluation of the feasibility of incorporation of Fully Ceramic Microencapsulated (FCM) fuels in Light Water Reactors (LWRs). In particular pin cell, lattice, and full core analyses are carried out on FCM fuel in a pressurized water reactor. Using uranium-based fuel and transuranic (TRU) based fuel in TRistructural ISOtropic (TRISO) particle form, each fuel design was examined using the SCALE 6.1 analytical suite. In regards to the uranium-based fuel, pin cell calculations were used to determine which fuel material performed best when implemented in the fuel kernel as well as the size of the kernel and surrounding particle layers. The higher physical density of uranium mononitride (UN) proved to be favorable, while the parametric studies showed that the FCM particle fuel design would need roughly 12% additional fissile material in comparison to that of a standard UO2 rod in order to match the lifetime of an 18-month PWR cycle. As part of the fuel assembly design evaluations, fresh feed lattices were modeled to analyze the within-assembly pin power peaking. Also, a color-set array of assemblies was constructed to evaluate power peaking and power sharing between a once-burned and a fresh feed assembly. In regards to the TRU based fuel, lattice calculations were performed to determine an optimal lattice design based on reactivity behavior, pin power peaking, and isotopic content. After obtaining a satisfactory lattice design, feasibility of core designs fully loaded with TRU FCM lattices was demonstrated using the NESTLE three-dimensional core simulator.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Metal Matrix Microencapsulated (M3) fuel neutronics performance in PWRs

Metal Matrix Microencapsulated (M3) fuel consists of TRISO or BISO coated fuel particles directly dispersed in a matrix of zirconium metal to form a solid rod (Fig. 1). In this integral fuel concept the cladding tube and the failure mechanisms associated with it have been eliminated. In this manner pellet-clad-interactions (PCI), thin tube failure due to oxidation and hydriding, and tube pressurization and burst will be absent. M3 fuel, given the high stiffness of the integral rod design, could as well improve grid-to-rod wear behavior. Overall M3 fuel, compared to existing fuel designs, is expected to provide greatly improved operational performance. Multiple barriers to fission product release (ceramic coating layers in the coated fuel particle and te metal matrix) and the high thermal conductivity zirconium alloy metal matrix contribute to the enhancement in fuel behavior. The discontinuous nature of fissile material encapsulated in coated particles provides additional assistance; for instance if the M3 fuel rod is snapped into multiple pieces, only the limited number of fuel particles at the failure cross section are susceptible to release fission products. This is in contrast to the conventional oxide fuel where the presence of a small opening in the cladding provides the pathway for release of the entire inventory of fission products from the fuel rod. While conventional metal fuels (e.g. U-Zr and U-Mo) are typically expected to experience large swelling under irradiation due to the high degree of damage from fission fragments and introduction of fission gas into the lattice, this is not the case for M3 fuels. The fissile portion of the fuel is contained within the coated particle where enough room is available to accommodate fission gases and kernel swelling. The zirconium metal matrix will not be exposed to fission products and its swelling is known to be very limited when exposed solely to neutrons. Under design basis RIA and LOCA, fuel performance will be superior to the conventional oxide fuel since PCMI and rod burst, respectively, have been mitigated. Under beyond design basis accident scenarios where the fuel is exposed to high temperature steam for prolonged periods, larger inventory of zirconium metal in the core could negatively affect the accident progression. A thin steam resistant layer (e.g. alumina forming alloy steel), integrated into the solid rod during fabrication by co-extrusion or hot-isostatic-pressing, offers the potential to provide additional fuel protection from steam interaction: blanketing under a range of boiling regimes and under severe accident conditions up to high temperatures well beyond what is currently possible in the conventional fuel. A crucial aspect to the viability of M3 fuel in light water reactors is the reduced heavy metal load compared to standard pellet fuel. This study evaluated the design requirements to operate a Pressurized Water Reactor (PWR) with M3 fuel in order to obtain fuel cycle length, reactivity coefficients, and power peaking factors comparable to that of standard fuel.

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Post-irradiation Examination and Fission Product Inventory Analysis of AGR-1 Irradiation Capsules

The AGR-1 experiment was the first in a series of Advanced Gas Reactor (AGR) experiments designed to test TRISO fuel under High Temperature Gas Reactor irradiation conditions. This experiment was irradiated in the Advanced Test Reactor (ATR) at Idaho National Laboratory (INL) and is currently undergoing post-irradiation examination (PIE) at INL’s Materials and Fuels Complex (MFC). The inventory and distribution of fission products, especially Ag-110m, was assessed and analyzed for all the components of the AGR-1 capsules. This data should help inform the study of fission product migration in coated particle fuel. Gamma spectrometry was used to measure the activity of various different fission products in the different components of the AGR-1 test train. Each capsule contained: 12 fuel compacts, a graphite holder that kept the fuel compacts in place, graphite spacers that were above and below the graphite holders and fuel compacts, gas lines through which a helium neon gas mixture flowed in and out of each capsule, and the stainless steel shell that contained the experiment. Gamma spectrometry results and the experimental techniques used to capture these results will be presented for all the capsule components. The components were assayed to determine the total activity of different fission products present in or on them. These totals are compared to the total expected activity of a particular fission product in the capsule based on predictions from physics simulation. Based on this metric, a significant fraction of the Ag-110m was detected outside the fuel compacts, but the amount varied highly between the 6 capsules. Very small fractions of Cs-137 (<2E-5), Cs-134 (<1e-5), and Eu-154 (<4e-4) were detected outside of the fuel compacts. Additionally, the distribution of select fission products in some of the components including the fuel compacts and the graphite holders were measured and will be discussed.

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MODELING STRATEGIES TO COMPUTE NATURAL CIRCULATION USING CFD IN A VHTR AFTER A LOFA

A prismatic gas-cooled very high temperature reactor (VHTR) is being developed under the next generation nuclear plant program (NGNP) of the U.S. Department of Energy, Office of Nuclear Energy. In the design of the prismatic VHTR, hexagonal shaped graphite blocks are drilled to allow insertion of fuel pins, made of compacted TRISO fuel particles, and coolant channels for the helium coolant. One of the concerns for the reactor design is the effects of a loss of flow accident (LOFA) where the coolant circulators are lost for some reason, causing a loss of forced coolant flow through the core. In such an event, it is desired to know what happens to the (reduced) heat still being generated in the core and if it represents a problem for the fuel compacts, the graphite core or the reactor vessel (RV) walls. One of the mechanisms for the transport of heat out of the core is by the natural circulation of the coolant, which is still present. That is, how much heat may be transported by natural circulation through the core and upwards to the top of the upper plenum? It is beyond current capability for a computational fluid dynamic (CFD) analysis to perform a calculation on the whole RV with a sufficiently refined mesh to examine the full potential of natural circulation in the vessel. The present paper reports the investigation of several strategies to model the flow and heat transfer in the RV. It is found that it is necessary to employ representative geometries of the core to estimate the heat transfer. However, by taking advantage of global and local symmetries, a detailed estimate of the strength of the resulting natural circulation and the level of heat transfer to the top of the upper plenum is obtained.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Neutronics and Depletion Methods for Parametric Studies of Fluoride Salt Cooled High Temperature Reactors with Slab Fuel Geometry and Multi-Batch Fuel Management Schemes

The Advanced High-Temperature Reactor (AHTR) is a 3400 MWth fluoride-salt-cooled high-temperature reactor (FHR) that uses TRISO particle fuel compacted into slabs rather than spherical or cylindrical fuel compacts. Simplified methods are required for parametric design studies such that analyzing the entire feasible design space for an AHTR is tractable. These simplifications include fuel homogenization techniques to increase the speed of neutron transport calculations in depletion analysis and equilibrium depletion analysis methods to analyze systems with multi-batch fuel management schemes. This paper presents three elements of significant novelty. First, the Reactivity-Equivalent Physical Transformation (RPT) methodology usually applied in systems with coated-particle fuel in cylindrical and spherical geometries has been extended to slab geometries. Secondly, based on this newly developed RPT method for slab geometries, a methodology that uses Monte Carlo depletion approaches was further developed to search for the maximum discharge burnup in a multi-batch system by iteratively estimating the beginning of equilibrium cycle (BOEC) composition and sampling different discharge burnups. This Iterative Equilibrium Depletion Search (IEDS) method fully defines an equilibrium fuel cycle (keff, power, flux, and composition evolutions) but is computationally demanding, although feasible on single-processor workstations. Finally, an analytical method, the Non-Linear Reactivity Model, was developed by expanding the linear reactivity model to include an arbitrary number of higher order terms so that single-batch depletion results could be extrapolated to estimate the maximum discharge burnup and BOEC keff in systems with multi-batch fuel management schemes. Results from this method were benchmarked against equilibrium depletion analysis results using the IEDS.

fluoride-salt-cooled high-temperature reactor (FHR↗

Validation of the BISON 3D Fuel Performance Code: Temperature Comparisons for Concentrically and Eccentrically Located Fuel Pellets

BISON is a modern finite-element based nuclear fuel performance code that has been under development at the Idaho National Laboratory (USA) since 2009. The code is applicable to both steady and transient fuel behaviour and is used to analyse either 2D axisymmetric or 3D geometries. BISON has been applied to a variety of fuel forms including LWR fuel rods, TRISO-coated fuel particles, and metallic fuel in both rod and plate geometries. Code validation is currently in progress, principally by comparison to instrumented LWR fuel rods. Halden IFA experiments constitute a large percentage of the current BISON validation base. The validation emphasis here is centreline temperatures at the beginning of fuel life, with comparisons made to seven rods from the IFA-431 and 432 assemblies. The principal focus is IFA-431 Rod 4, which included concentric and eccentrically located fuel pellets. This experiment provides an opportunity to explore 3D thermomechanical behaviour and assess the 3D simulation capabilities of BISON. Analysis results agree with experimental results showing lower fuel centreline temperatures for eccentric fuel with the peak temperature shifted from the centreline. The comparison confirms with modern 3D analysis tools that the measured temperature difference between concentric and eccentric pellets is not an artefact and provides a quantitative explanation for the difference.

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The Effect of High Temperature Annealing on the Grain Characteristics of a Thin Chemical Vapor Deposition Silicon Carbide Layer.

The unique combination of thermo-mechanical and physiochemical properties of silicon carbide (SiC) provides interest and opportunity for its use in nuclear applications. One of the applications of SiC is as a very thin layer in the TRi-ISOtropic (TRISO) coated fuel particles for high temperature gas reactors (HTGRs). This SiC layer, produced by chemical vapor deposition (CVD), is designed to withstand the pressures of fission and transmutation product gases in a high temperature, radiation environment. Various researchers have demonstrated that macroscopic properties can be affected by changes in the distribution of grain boundary plane orientations and misorientations [1 - 3]. Additionally, various researchers have attributed the release behavior of Ag through the SiC layer as a grain boundary diffusion phenomenon [4 - 6]; further highlighting the importance of understanding the actual grain characteristics of the SiC layer. Both historic HTGR fission product release studies and recent experiments at Idaho National Laboratory (INL) [7] have shown that the release of Ag-110m is strongly temperature dependent. Although the maximum normal operating fuel temperature of a HTGR design is in the range of 1000-1250°C, the temperature may reach 1600°C under postulated accident conditions. The aim of this specific study is therefore to determine the magnitude of temperature dependence on SiC grain characteristics, expanding upon initial studies by Van Rooyen et al, [8; 9].

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Representative Source Terms and the Influence of Reactor Attributes on Functional Containment in Modular High-Temperature Gas-Cooled Reactors

Modular high-temperature gas-cooled reactors (MHTGRs) offer a high degree of passive safety. The low power density of the reactor and the high heat capacity of the graphite core result in slow transients that do not challenge the integrity of the robust TRISO fuel. Another benefit of this fuel form and the surrounding graphite is their superior ability to retain fission products under all anticipated normal and off-normal conditions, which limits reactor accident source terms to very low values. In this paper, we develop estimates of the source term for a generic MHTGR to illustrate the performance of the radionuclide barriers that comprise the MHTGR functional containment. We also examine the influence of initial fuel quality, fuel performance/failure, reactor outlet temperature, and retention outside of the reactor core on the resultant source term to the environment.

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Verification of the BISON fuel performance code

BISON is a modern finite element-based nuclear fuel performance code that has been under development at Idaho National Labo- ratory (USA) since 2009. The code is applicable to both steady and transient fuel behavior and is used to analyze 1D spherical, 2D axisymmetric, or 3D geometries. BISON has been applied to a variety of fuel forms including LWR fuel rods, TRISO-coated fuel particles, and metallic fuel in both rod and plate geometries. Code validation is currently in progress, principally by comparison to instrumented LWR fuel rods and other well known fuel performance codes. Results from several assessment cases are reported, with emphasis on fuel centerline temperatures at various stages of fuel life, fission gas release, and clad deformation during pellet clad mechanical interaction (PCMI). BISON comparisons to fuel centerline temperature measurements are very good at beginning of life and reasonable at high burnup. Although limited to date, fission gas release comparisons are very good. Comparisons of rod diameter following significant power ramping are also good and demonstrate BISON’s unique ability to model discrete pellet behavior and accurately predict clad ridging from PCMI.

99 GENERAL AND MISCELLANEOUS↗

Comparative Study of Laboratory-Scale and Prototypic Production-Scale Fuel Fabrication Processes and Product Characteristics

An objective of the High Temperature Gas Reactor fuel development and qualification program for the United States Department of Energy has been to qualify fuel fabricated in prototypic production-scale equipment. The quality and characteristics of the tristructural isotropic coatings on fuel kernels are influenced by the equipment scale and processing parameters. Some characteristics affecting product quality were suppressed while others have become more significant in the larger equipment. Changes to the composition and method of producing resinated graphite matrix material has eliminated the use of hazardous, flammable liquids and enabled it to be procured as a vendor-supplied feed stock. A new method of overcoating TRISO particles with the resinated graphite matrix eliminates the use of hazardous, flammable liquids, produces highly spherical particles with a narrow size distribution, and attains product yields in excess of 99%. Compact fabrication processes have been scaled-up and automated with relatively minor changes to compact quality to manual laboratory-scale processes. The impact on statistical variability of the processes and the products as equipment was scaled are discussed. The prototypic production-scale processes produce test fuels that meet fuel quality specifications.

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Status Report on HTR Research, Development, and Deployment in the USA

Abstract – The Gas-Cooled Reactor deployment effort in the United States is a collaboration between the US government and private vendors. The US Department of Energy sponsors the qualification of fuels, materials, and analysis methods that exploit the capabilities of the national laboratories (mainly Idaho, Oak Ridge, and Argonne) to generate the fundamental fuel, material, and core behavior data needed to support design and licensing efforts by vendors in general. Private HTR vendors provide input to the R&D program and engage in the design of the systems, structures, and components that are unique to their design concepts. Their plant design all exploit the properties and behavior of the TRISO fuel, graphite, and alloys being tested in the DOE qualification programs. This paper will summarize the goals and recent progress of the US Gas-Cooled Reactor Program.

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Separate Effects Miniature Fuel Irradiation Testing to Support Fuel Safety

The recent interest in advanced fuel forms that offer increased thermal conductivity and uranium density, as well as modifications (e.g., use of dopants or additives) to traditional UO2 fuel, necessitates a vehicle for performing high-throughput irradiation testing of these fuels before they can be safely deployed. This interest, combined with the recent decommissioning of the Halden Reactor, places a strong burden on the remaining test reactors to provide the scientific data needed to advance these fuels toward commercialization. Oak Ridge National Laboratory is actively working to alleviate some of this burden by commissioning a new “MiniFuel” test facility that will provide a vehicle for performing accelerated separate-effects irradiation testing of sub-sized nuclear fuel specimens. The small size of the fuel allows for a flexible irradiation vehicle capable of exploring a wide range of fuel performance variables within a reasonable time and cost. This paper describes the experiment facility, and the initial irradiation experiments being performed including uranium nitride (UN) kernels, coated tristructural-isotropic (TRISO) UN particles, doped and un-doped (reference) UO2 disks, U3Si2 disks, and fully ceramic microencapsulated (FCM) pellets with UN kernels and a SiC matrix. A focus is placed on the performance of miniature FCM pellets, which are being considered as the ultimate accident tolerant fuel for light water reactors. The experiments described in this paper will provide basic scientific data (e.g., swelling, fission gas release) regarding irradiation performance under well-characterized conditions.

Petrie, Christian↗

HELIOS vs. DRAGON – Code-to-Code Comparison for High Temperature Gas Reactors

Full core neutronics modeling for depletion and transient analysis in commercial and test reactors requires a lattice physics code to obtain material homogenized and energy group condensed cross- sections at an assembly level. These cross-sections are then used in a full-core model for depletion and transient analysis. HELIOS and DRAGON are two popular lattice physics codes that are capable of modeling the HTGR, which is not straight forward due to the large neutron mean free path in graphite, the presence of burnable poisons, proximity to reflectors, and the double heterogeneous nature of prismatic TRISO fuel. To understand on how HELIOS and DRAGON perform, a simple hexagonal fuel pin cell based on the MHTGR design was analyzed. In total, there are three benchmark cases, with each case increasing in complexity. These cases were selected to help distinguish and identify limitations and benefits of each reactor physics code.

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Test Plan for Reirradiation and 1200°C Heating Test of AGR-3/4 Compact 8-1

Post irradiation examination (PIE) and heating tests of tristructural isotropic (TRISO)-coated fuel particles, fuel compacts, and graphite from Advanced Gas Reactor (AGR) irradiation experiment AGR 3/4 are in progress. The AGR-3/4 test train consisted of twelve separate capsules irradiated in the northeast flux trap of the Advanced Test Reactor (ATR) at Idaho National Laboratory (INL) from December 14, 2011, to April 12, 2014 (Collin 2015b). This test plan describes the reirradiation and subsequent heating test of AGR-3/4 Compact 8-1. One of the main goals of this test is to assess the retention of short-lived fission products I-131 (t1/2 = 8.02 d) and Xe-133 (t1/2 = 5.2 d) in fuel kernels. To generate short-lived fission products, the compact will first be reirradiated in the Neutron Radiography Reactor (NRAD). Following reirradiation, the compact will be removed from NRAD, gamma scanned on the Precision Gamma Scanner (PGS), and then loaded into the Fuel Accident Condition Simulator (FACS) furnace for heating at 1200°C. Fission gases and condensable fission products released from the compact will be collected in the Fission Gas Monitoring System (FGMS) and the FACS condensation plates, respectively. The planned uses of AGR-3/4 compacts (including heating testing and destructive analysis) are discussed in the AGR-3/4 PIE plan (Demkowicz 2017). Significant portions of this plan have been completed and additional samples are being used for purposes not captured in that plan.

42 ENGINEERING↗

Test Plan for the 1600°C Heating Test of AGR-3/4 Compact 3-2

Post irradiation examination (PIE) and heating tests of tristructural isotropic (TRISO)-coated fuel particles, fuel compacts, and graphite from the Advanced Gas Reactor (AGR) irradiation experiment AGR 3/4 is in progress. The AGR-3/4 test train consisted of twelve separate capsules irradiated in the northeast flux trap of the Advanced Test Reactor (ATR) at Idaho National Laboratory (INL) from December 14, 2011, to April 12, 2014 (Collin 2015). This test plan describes the heating test of AGR-3/4 Compact 3-2. The heating test will involve heating the compact in the Fuel Accident Condition Simulator (FACS) furnace to a peak temperature of 1600°C while collecting fission products released from the compact for subsequent analysis. One of several features of AGR-3/4 that set it apart from AGR-1 and AGR-2 is the incorporation of 20 designed-to-fail (DTF) particles in each compact. The fuel kernels in the DTF particles were coated only with a thin (20 µm thick) pyrocarbon layer having high anisotropy such that the coating should most-likely fail during the irradiation, resulting in up to 20 exposed kernels per compact. One of the main goals of this test is to assess the retention of fission products in the exposed kernels and the surrounding graphitic matrix material comprising the compact. Future heating tests will expose AGR-3/4 compacts at different temperatures in the FACS furnace (Demkowicz 2017). Additionally, the ability may be developed to heat re-irradiated AGR-3/4 compacts to allow a determination of the retention of short-lived fission products I-131 and Xe-133.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Test Plan for the Second Reirradiation Heating Test of Fuel Particles from AGR 2 Compact 6-4-1

Post irradiation examination (PIE) and high-temperature heating tests of tristructural isotropic (TRISO)-coated fuel particles and compacts from the second Advanced Gas Reactor (AGR) irradiation experiment, AGR 2, are in progress. This test plan describes the reirradiation and subsequent high-temperature testing of loose fuel particles obtained from AGR 2 compact 6-4-1. Four of these particles will have been cracked, gamma counted, and re-irradiated in the Neutron Radiography (NRAD) reactor prior to the heating test. The heating test will involve heating the particles in the Fuel Accident Condition Simulator (FACS) furnace to a peak temperature of approximately 1600°C while collecting fission products released from the particles for post-heating test analysis. The intention of the test is to assess the retention of fission products in the fuel kernel. Reirradiation of the particles will allow a determination of the retention of short-lived fission products I-131 (t1/2 = 8.02 days) and Xe-133 (t1/2 = 5.2 days) in the kernel.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Test Plan for the 1400°C Heating Test of AGR-3/4 Compact 10-4

Post irradiation examination (PIE) and heating tests of tristructural isotropic (TRISO)-coated fuel particles, fuel compacts, and graphite from Advanced Gas Reactor (AGR) irradiation experiment AGR 3/4 is in progress. The AGR-3/4 test train consisted of twelve separate capsules irradiated in the northeast flux trap of the Advanced Test Reactor (ATR) at Idaho National Laboratory (INL) from December 14, 2011, to April 12, 2014 (Collin 2015). This test plan describes the heating test of AGR-3/4 Compact 10-4. The test will involve heating the compact in the Fuel Accident Condition Simulator (FACS) furnace to a peak temperature of 1400°C while collecting fission products released from the compact for subsequent analysis. One of several features of AGR-3/4 that set it apart from AGR-1 and AGR-2 is the incorporation of 20 designed-to-fail (DTF) particles in each compact. The fuel kernels in the DTF particles were coated only with a thin (20 µm thick) pyrocarbon layer having high anisotropy such that the coating would most-likely fail during the irradiation, resulting in up to 20 exposed kernels per compact. One of the main goals of this test is to assess the retention of fission products in the exposed kernels and the surrounding graphitic matrix material comprising the compact. Future heating tests will expose a number of AGR-3/4 compacts at different temperatures in the FACS furnace (Demkowicz 2017). Additionally, the ability may be developed to heat re-irradiated AGR-3/4 compacts to allow a determination of the retention of short-lived fission products I-131 and Xe-133.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Test Plan for Cyclic Heating of AGR-3/4 Compact 8-1

Post irradiation examination (PIE) and heating tests of tristructural isotropic (TRISO)-coated fuel particles, fuel compacts, and graphite from Advanced Gas Reactor (AGR) irradiation experiment AGR 3/4 are in progress. The AGR-3/4 test train consisted of twelve separate capsules irradiated in the northeast flux trap of the Advanced Test Reactor (ATR) at Idaho National Laboratory (INL) from December 14, 2011, to April 12, 2014 (Collin 2015). The plan for the reirradiation in the Neutron Radiography Reactor (NRAD) and subsequent 1200°C heating test of AGR-3/4 Compact 8-1 in the Fuel Accident Condition Simulator (FACS) furnace was described previously in (Stempien 2019). One of the main goals of that test was to assess the retention of short-lived fission products I-131 (t1/2 = 8.02 d) and Xe-133 (t1/2 = 5.2 d) in fuel kernels. Xe-133 release had ostensibly leveled off after approximately 80 hours. An issue with the condensation plate exchanges forced this test to be stopped after approximately 96 hours. The issue was resolved, and the test was restarted by heating FACS back up to 1200°C. During this reheating phase, an additional release of Xe-133, approximately equal in size to the release during the initial heating to 1200°C, was detected in the fission gas monitoring system (FGMS). To test whether this release is related to temperature transients (i.e. from heating and reheating), this new plan will describe three additional temperature cycles.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗