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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 793 records · Page 44
All sourcesNASA NTRSDOE OSTI
DOE OSTI2022

Strategies to Recover Easily-Extractable Rare Earth Elements and Other Critical Metals from Coal Waste Streams and Adjacent Rock Strata Using Citric Acid

Maximum rare earth element (REE) extractability from a sample of Middle Kittanning coal seam underclay was previously demonstrated at ~30% of the total REE content with a citric acid solution (Montross et al., 2020). This report further refines the mechanisms of citrate application for leaching of coal seam underclays using an organic acid lixiviant and evaluates strategies to begin to scale this process to industrially relevant volumes. This study evaluates the suitability of citrate leaching solutions for downstream recovery and separation of the REEs via oxalic acid precipitation. The applicability of citric acid solutions to recover ion-adsorbed metals from clay surfaces was evaluated by leaching a prepared sample of kaolinite with known amounts of ion-adsorbed lanthanum. Citrate systematics was further defined through experiments varying the solution pH. Up-scaling investigations proceeded with percolation leaching columns and stirred tank reactors. Two embodiments were run in percolation leaching: a continuous flow-through process and a multi-stage saturated process. The results showed that in certain limited scenarios, low pH citrate solutions could be used to target REEs mineralized within secondary calcium phosphate minerals. Results from the upscaling attempts encountered difficulties in extraction efficiencies. For the percolation columns, hydrodynamic flow was insufficient to recover the extractable REE content fully. For the stirred barrels, mixing inefficiencies likely inhibited the extractability of the REEs. Oxalic acid precipitation experiments also highlighted difficulties in downstream operations. The REEs were removed from the citrate solution with high efficiency, but were accompanied by equally efficient removal of calcium in orders of magnitude of greater amounts. Overall, for citrate leaching to be effective, future studies will have to: 1) carefully consider the feedstock application (i.e., likely better suited for secondary mineralization of calcium phosphate minerals), and 2) overcome the technical barriers of large-scale processing, such as inefficient hydrodynamic regimes due to small crush sizes needed and difficulties in downstream separation and purification. Alternatively, citrate solutions may be better recommended as leaching amendments to other leaching solutions to enhance REE complexation in the solution.

01 COAL, LIGNITE, AND PEAT↗
DOE OSTI2023

Final Scientific/Technical Report: Real Time Particle Size and Settling Velocity for In-Situ Monitoring of Deep-Sea Polymetallic Nodule Mining

In the coming decade, it is anticipated that deep-sea mining activities will commence throughout the deep ocean, at depths around 4000-6000m where vast deposits of baseball-sized rocks called polymetallic nodules lay on the seabed. These nodules contain resources such as cobalt, copper and nickel which are needed to produce batteries for electric vehicles. Collector machines driving on the seabed and gathering these nodules will stir up clouds of sediment, and there is concern about how the resulting concentration of sediment in the near-bottom ocean water will affect deep and mid-ocean biology. There is currently no technology capable of comprehensively monitoring the concentrations and properties of stirred up sediment in the deep. This project addressed this critical gap by developing a deep-sea particle measurement system (Real-Time Size and Settling Velocity, RTSSV) that uses a multi-camera high-resolution video imaging system, with accompanying image processing, to measure the concentration, size distribution and settling speed of sediment. Importantly, these measurements are made in-situ, so that delicate sediment aggregates will not be disturbed, as is the case when collecting samples at depth to be measured in the lab. The instrument can be mounted on a variety of established deep-sea platforms such as moorings, AUVs and ROVs, providing data in near real time, where the key measurements need to be made—from the source of the sediment disturbance and throughout the resulting plume—vital for determining if deep-sea mining can be done in an environmentally responsible manner. The developed system (RTSSV) will possess the only such capability worldwide, giving a US-based group a substantial competitive advantage as this newly evolving global industry develops. As added value, the technology will also have widespread application to the offshore oil and gas industry, dredging industry, and to sediment science research.

47 OTHER INSTRUMENTATION↗
DOE OSTI2023

Feasibility Evaluation of a Solid Phase Scalable HEA Cladding Manufacturing Route

First of a kind development result on two low-energy solid-phase processes applied on an irradiation-resistant alloy, NiCoFeCrCu 0.12 , are achieved and demonstrate moderate feasibility of successful tube fabrication using shear assisted processing and extrusion (ShAPE™) and friction stir layer deposition as a bulk manufacturing process. The scope of the work is performed in four phases: 1) direct tube manufacturing of the irradiation-resistant high-entropy alloy (HEA) composite with increased strength, 2) co-shear lining manufacturing process for the increased strength and corrosion-resistant, irradiation-tolerant HEAs, 3) ShAPE of the radially gradient corrosion resistance alloy, and 4) alloy development and fabrication enabled through friction stir additive manufacturing processes among others. This report describes the development activities from April to December 2023 to manufacture a direct customizable thin-walled tubular product from irradiation-tolerant composite high-entropy alloys (C-HEAs) while the overall project is continuing in 2024.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Genomics Characterization of an Engineered Corynebacterium glutamicum in Bioreactor Cultivation Under Ionic Liquid Stress

Corynebacterium glutamicum is an ideal microbial chassis for production of valuable bioproducts including amino acids and next generation biofuels. Here we resequence engineered isopentenol (IP) producing C. glutamicum BRC-JBEI 1.1.2 strain and assess differential transcriptional profiles using RNA sequencing under industrially relevant conditions including scale transition and compare the presence vs absence of an ionic liquid, cholinium lysinate ([Ch][Lys]). Analysis of the scale transition from shake flask to bioreactor with transcriptomics identified a distinct pattern of metabolic and regulatory responses needed for growth in this industrial format. These differential changes in gene expression corroborate altered accumulation of organic acids and bioproducts, including succinate, acetate, and acetoin that occur when cells are grown in the presence of 50 mM [Ch][Lys] in the stirred-tank reactor. This new genome assembly and differential expression analysis of cells grown in a stirred tank bioreactor clarify the cell response of an C. glutamicum strain engineered to produce IP.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2016

THE EVOLUTION OF DWARF GALAXY SATELLITES WITH DIFFERENT DARK MATTER DENSITY PROFILES IN THE ERISMOD SIMULATIONS. I. THE EARLY INFALLS

We present the first simulations of tidal stirring of dwarf galaxies in the Local Group carried out in a fully cosmological context. We use the ErisDARK cosmological simulation of a Milky Way (MW)-sized galaxy to identify some of the most massive subhalos (M{sub vir} > 10{sup 8} M{sub ⊙}) that fall into the main host before z = 2. Subhalos are replaced before infall with extremely high-resolution models of dwarf galaxies comprising a faint stellar disk embedded in a dark matter halo. The set of models contains cuspy halos as well as halos with “cored” profiles (with the cusp coefficient γ = 0.6) consistent with recent results of hydrodynamical simulations of dwarf galaxy formation. The simulations are then run to z = 0 with as many as 54 million particles and resolutions as small as ∼4 pc using the new parallel N-body code ChaNGa. The stellar components of all satellites are significantly affected by tidal stirring, losing stellar mass, and undergoing a morphological transformation toward a pressure supported spheroidal system. However, while some remnants with cuspy halos maintain significant rotational flattening and disk-like features, all the shallow halo models achieve v{sub rot}/σ{sub ⋆} < 0.5 and round shapes typical of dSph satellites of the MW and M31. Mass loss is also enhanced in the latter, and remnants can reach luminosities and velocity dispersions as low as those of ultra-faint dwarfs.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2016

DYNAMICS OF CIRCUMSTELLAR DISKS. III. THE CASE OF GG Tau A

We present two-dimensional hydrodynamic simulations using the Smoothed Particle Hydrodynamic code, VINE, to model a self-gravitating binary system. We model configurations in which a circumbinary torus+disk surrounds a pair of stars in orbit around each other and a circumstellar disk surrounds each star, similar to that observed for the GG Tau A system. We assume that the disks cool as blackbodies, using rates determined independently at each location in the disk by the time dependent temperature of the photosphere there. We assume heating due to hydrodynamical processes and to radiation from the two stars, using rates approximated from a measure of the radiation intercepted by the disk at its photosphere. We simulate a suite of systems configured with semimajor axes of either a = 62 AU (“wide”) or a = 32 AU (“close”), and with assumed orbital eccentricity of either e = 0 or e = 0.3. Each simulation follows the evolution for ∼6500–7500 yr, corresponding to about three orbits of the torus around the center of mass. Our simulations show that strong, sharply defined spiral structures are generated from the stirring action of the binary and that, in some cases, these structures fragment into 1–2 massive clumps. The torus quickly fragments into several dozen such fragments in configurations in which either the binary is replaced by a single star of equal mass, or radiative heating is neglected. The spiral structures extend inwards to the circumstellar environment as large scale material streams for which most material is found on trajectories that return it to the torus on a timescale of 1–200 yr, with only a small fraction accreting into the circumstellar environment. The spiral structures also propagate outwards through the torus, generating net outwards mass flow, and eventually losing coherence at large distances from the stars. The torus becomes significantly eccentric in shape over most of its evolution. In all configurations, accretion onto the stars occurs at a steady rate of a few ×10{sup −8} M {sub ⊙} yr{sup −1}, with the net result that, without replenishment, the disk lifetimes would be shorter than ∼10{sup 4} yr. Our simulations show that only wide orbit configurations are able to retain circumstellar disks, by virtue of accretion driven from the robust material streams generated in wide configurations, which are very weak in close configurations. In wide, eccentric orbit configurations, accretion is episodic and occurs preferentially onto the secondary, with rates strongly peaked near the binary periapse. Based on our results, we conclude that the GG Tau A torus is strongly self gravitating and that a major contribution to its thermal energy input is the shock dissipation associated with spiral structures generated both by self gravitating disturbances and by the stirring action of the binary. We interpret the sharply defined features observed in the torus as manifestations of such spiral structures. We interpret the low density disk surrounding it as an excretion disk created by the outward mass flux generated by the spiral arms as they propagate outwards. Typical eccentricities calculated for the shape of the tori modeled in our simulations are large enough to account for the supposed ∼20° mutual inclination between the stellar orbit plane of GG Tau A and its surrounding torus through a degeneracy between the interpretation of inclination of the torus and its eccentricity. We therefore interpret the observations in favor of a coplanar system with an eccentric torus. Because accretion onto the disks occurs at rates sufficient to sustain them only in wide orbit configurations, we conclude that the gas currently resident in the circumstellar disks of the GG Tau A system has been accreted from the torus within the past few thousand years. Although circumstellar disks will persist over time spans long enough to permit planet formation, the overall environment remains unfavorable due to high temperatures and other conditions. Given the presence of circumstellar disks, robust accretion streams, and our interpretation of the GG Tau A stellar orbit plane as coplanar with the torus surrounding it, we conclude that the GG Tau A system is in an eccentric, a ∼ 62 AU orbit, resolving questions in the literature regarding its orbit parameters.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2017

Dust-polarization Maps and Interstellar Turbulence

Perhaps the most intriguing result of Planck’s dust-polarization measurements is the observation that the power in the E-mode polarization is twice that in the B mode, as opposed to pre-Planck expectations of roughly equal dust powers in the E and B modes. Here we show how the E- and B-mode powers depend on the detailed properties of the fluctuations in the magnetized interstellar medium (ISM). These fluctuations can be decomposed into slow, fast, and Alfvén magnetohydrodynamic (MHD) waves, which comprise a complete basis that can be used to describe linear fluctuations of a magnetized fluid. They can alternatively be decomposed in terms of one longitudinal and two transverse components of a fluid-displacement field. The intensity (T) and E- and B-mode amplitudes induced by each of the three types of waves, in both decompositions, are then calculated. To illustrate how these tools can be applied, we consider a toy model of the ISM in which dust traces a single component of plasma, and obtain the EE/BB ratio and TE correlation for several ansatzes for the power in slow/fast/Alfvén waves and in longitudinal/transverse waves. Although our model may be too simplistic to properly describe the nonlinear structure of interstellar magnetic fields, we find that the observed EE/BB ratio (and its scale invariance) and positive TE correlation—as well as the observed power-law index for the angular spectrum of these fluctuations—are not easily accommodated in terms of simple MHD turbulence prescriptions for the expected powers in slow, fast, and Alfvén waves. We speculate that the ∼0.1–30 pc length scales probed by these dust-polarization measurements are not described by MHD turbulence, but rather probe the large-scale physics that drives ISM turbulence. We find that a slightly anisotropic spectrum of random fluid displacements produces EE/BB≃2 and a positive TE cross-correlation. Furthermore, we find that large EE/BB and positive TE are due primarily to longitudinal, rather than transverse, modes in the random-displacement field, providing, perhaps, some clue to the mechanism that stirs the ISM. Future investigations involving the spatial dependence of the EE/BB ratio, TE correlation, and local departures from statistical isotropy in dust-polarization maps, as well as further tests of some of the assumptions in this analysis, are outlined. This work may also aid in the improvement of foreground-separation techniques for studies of cosmic microwave background polarization.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2021

Three-Dimensional CFD Investigation of Pre-Spark Heat Release in a Boosted SI Engine

Low-temperature heat release (LTHR) in spark-ignited internal combustion engines is a critical step toward the occurrence of auto-ignition, which can lead to an undesirable phenomenon known as engine knock. As such, correct predictions of LTHR are of utmost importance to improve the understanding of knock and enable techniques aimed at controlling it. While LTHR is typically obscured by the deflagration following the spark ignition, extremely late ignition timings can lead to LTHR occurrence prior to the spark, i.e., pre-spark heat release (PSHR). In this research, PSHR in a boosted direct-injection SI engine was numerically investigated using three-dimensional computational fluid dynamics (CFD). A hybrid approach was used, based on the G-equation model for representing the turbulent flame front and the multi-zone well-stirred reactor model for tracking the chemical reactions within the unburnt region. A recently developed best practice was also employed which keeps the well-stirred reactor model active throughout the entire simulation. This allowed for correct predictions of the previous cycle trapped residuals which have a considerable effect on the onset of LTHR. Multi-cycle simulations were conducted using Co-Optima alkylate and E30 fuels. The predicted in-cylinder pressure and heat release rate agreed well with the experimental data and served as validation for the CFD model. Following the initial validation, the dynamics of PSHR was discussed and a series of parameters of interest were assessed. First, the effect of exhaust valve temperature was investigated, qualitatively highlighting the importance of boundary conditions uncertainty. Further analyses were carried out on the effects of fuel properties, including laminar flame speed (LFS) and heat of vaporization (HOV). The results indicate that PSHR phasing is slightly advanced with lower LFS as more trapped unburnt fuel is made available for the next cycle. A similar trend was observed with lower HOV as less intense spray cooling led to higher mixture temperatures, i.e., higher mixture reactivity. Finally, a comparison of Co-Optima alkylate and E30 fuels was made using the pressure-temperature trajectory framework. It was shown that the differences between Co-Optima alkylate and E30 in PSHR tendency are correlated with both HOV and chemical effects.

33 ADVANCED PROPULSION SYSTEMS↗
NASA NTRS1971

Nature of the Martian surface as inferred from the particle-size distribution of lunar-surface material.

Analysis of lunar particle size distribution data indicates that the surface material is composed of two populations. One population is caused by comminution from the impact of the larger-sized meteorites, while the other population is caused by the melting of fine material by the impact of smaller-sized meteorites. The results are referred to Mars, and it is shown that the Martian atmosphere would vaporize the smaller incoming meteorites and retard the incoming meteorites of intermediate and large size, causing comminution and stirring of the particulate layer. The combination of comminution and stirring would result in fine material being sorted out by the prevailing circulation of the Martian atmosphere and the material being transported to regions where it could be deposited. As a result, the Martian surface in regions of prevailing upward circulation is probably covered by either a rubble layer or by desert pavement; regions of prevailing downward circulation are probably covered by sand dunes.

Mason, C. C.↗
NASA NTRS1976

Surface-tension-induced convection experiment MA-041

In the absence of gravity, stirring in a liquid is suppressed because of density differences caused by thermal or compositional gradients. However, other mechanisms resulting in natural convection in a microgravity environment exist. One of the most important mechanisms for liquid metals is surface tension driven convection, which becomes predominant in the low gravity environment. In this case, surface tension differences caused by compositional or temperature gradients have been demonstrated to cause stirring in liquids during experiments performed onboard Skylab. Compositional gradients were created by adding a soap solution to a large water globule, which caused vigorous fluid motion for some moments after the addition.

Reed, R. E.↗
NASA NTRS1977

Unsteady hovering wake parameters identified from dynamic model tests, part 1

The development of a 4-bladed model rotor is reported that can be excited with a simple eccentric mechanism in progressing and regressing modes with either harmonic or transient inputs. Parameter identification methods were applied to the problem of extracting parameters for linear perturbation models, including rotor dynamic inflow effects, from the measured blade flapping responses to transient pitch stirring excitations. These perturbation models were then used to predict blade flapping response to other pitch stirring transient inputs, and rotor wake and blade flapping responses to harmonic inputs. The viability and utility of using parameter identification methods for extracting the perturbation models from transients are demonstrated through these combined analytical and experimental studies.

Hohenemser, K. H.↗
NASA NTRS1977

Finite Element Stability Analysis for Coupled Rotor and Support Systems

The effects of fuselage motions on stability and random response were analytically assessed. The feasibility of adequate perturbation models from non-linear trim conditions was studied by computer and hardware experiments. Rotor wake-blade interactions were assessed by using a 4-bladed rotor model with the capability of progressing and regressing blade pitch excitation (cyclic pitch stirring), by using a 4-bladed rotor model with hub tilt stirring, and by testing rotor models in sinusoidal up or side flow.

Hohenemser, K. H.↗
NASA NTRS1979

Chemical kinetic modeling of benzene and toluene oxidation behind shock waves

The oxidation of stoichiometric mixtures of benzene and toluene behind incident shock waves was studied for a temperature range from 1700 to 2800 K and a pressure range from 1.1 to 1.7 atm. The concentration of CO and CO2 produced were measured as well as the product of the oxygen atom and carbon monoxide concentrations. Comparisons between the benzene experimental data and results calculated by use of a reaction mechanism published in the open literature were carried out. With some additional reactions and changes in rate constants to reflect the pressure-temperature range of the experimental data, a good agreement was achieved between computed and experimental results. A reaction mechanism was developed for toluene oxidation based on analogous rate steps from the benzene mechanism. Measurements of NOx levels in an actual flame device, a jet-stirred combustor, were reproduced successfully by use of the reaction mechanism developed from the shock-tube experiments on toluene. These experimental measurements of NOx levels were reproduced from a computer simulation of a jet-stirred combustor.

Mclain, A. G.↗
NASA NTRS1980

Chemical kinetic models for combustion of hydrocarbons and formation of nitric oxide

The formation of nitrogen oxides NOx during combustion of methane, propane, and a jet fuel, JP-4, was investigated in a jet stirred combustor. The results of the experiments were interpreted using reaction models in which the nitric oxide (NO) forming reactions were coupled to the appropriate hydrocarbon combustion reaction mechanisms. Comparison between the experimental data and the model predictions reveals that the CH + N2 reaction process has a significant effect on NO formation especially in stoichiometric and fuel rich mixtures. Reaction models were assembled that predicted nitric oxide levels that were in reasonable agreement with the jet stirred combustor data and with data obtained from a high pressure (5.9 atm (0.6 MPa)), prevaporized, premixed, flame tube type combustor. The results also suggested that the behavior of hydrocarbon mixtures, like JP-4, may not be significantly different from that of pure hydrocarbons. Application of the propane combustion and nitric oxide formation model to the analysis of NOx emission data reported for various aircraft gas turbines showed the contribution of the various nitric oxide forming processes to the total NOx formed.

Jachimowski, C. J.↗
NASA NTRS1984

Solidification structures grown under induced flow and continuous casting of steel

The use of induced flow as a means to control solidification structures in strand cast steel is investigated. The quality problems in strand cast steel stemming from columnar growth can be partially controlled, by Electro Magnetic Stirring (EMS). Induced flow changes the normal morphology of dendrites. Solids grown under intense stirring conditions show both negative and positive segregation which is considered unacceptable by some steel producers. The inclusion size and population is strongly affected by induced flow (EMS). Laboratory and industrial data show substantial reduction in inclusion size and content, but the overall effect of flow on inclusions is affected by the particular type of flow patterns utilized in each case. Productivity and quality are raised substantially in steel strand casting by utilizing EMS.

Tsavaras, A. A.↗
NASA NTRS1984

Demonstration of a silicon nitride attrition mill for production of fine pure Si and Si3N4 powders

To avoid metallic impurities normally introduced by milling ceramic powders in conventional steel hardware, an attrition mill (high-energy stirred ball mill) was constructed with the wearing parts (mill body, stirring arms, and media) made from silicon nitride. Commercial silicon and Si3N4 powders were milled to fine uniform particles with only minimal contamination - primarily from wear of the sintered Si3N4 media.

Herbell, T. P.↗
NASA NTRS1984

Study of eutectic formation

A theory was developed for the influence of convection on the microstructure of lamellar eutectics. Convection is predicted to produce a coarser microstructure, especially at low freezing rates and large volume fractions of the minority phase. Similary convection is predicted to lower the interfacial undercooling, especially at low freezing rates. Experiments using spin-up/spin-down were performed on the Mn-Bi eutectic. This stirring had a dramatic effect on the microstructure, not only making it coarser but at low freezing rates also changing the morphology of the MnBi. The coarsering persisted to moderately high freezing rates. At the lowest freezing rate, vigorous stirring caused the MnBi to be concentrated at the periphery of the ingot and absent along the center. Progress was made on developing a technique for revealing the three-dimensional microstructure of the MnBi eutectic by time-lapse videotaping while etching.

Wilcox, W. R.↗
NASA NTRS1986

Preparation of large-particle-size monodisperse latexes in space

Results are reported of latex sphere polymerization experiments performed on two flights of the Columbia and three flights of the Challenger. The trials were carried out because polymerization of the spheres in space avoids coagulation, nucleation of a new crop of particles, and excessive stirring requirements, and allows growth of spheres larger than 4 microns diam. The Monodisperse Latex Reactor (MLR) held four stirred 100 cc sealed stainless steel cylindrical containers. The mixtures were monitored for the conversion times, volume decreases as spheres formed and the mixture temperature. The spheres were grown from 0.19 micron seeds. Details of the flight preparation efforts are outlined. In flights which did not experience mechanical malfunctions spheres 3-30 microns diam were grown that had noticeably lower size variations than did the ground-based control particles. The 10 micron diam spheres grown on STS-6 were accepted as standard reference material by the NBS and became the first products made in space to be commercially sold on earth; the 30 micron spheres also became NBS standards. The experiments confirmed all projected benefits of producing the spheres in space, as well as provided the opportunity to grow more larger offsize spheres by finishing the growths on earth.

Vanderhoff, J. W.↗