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At least 793 records · Page 44

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NASA NTRS1990

Effects of additives on the processing and properties of LARC-TPI polyimide

The blending of LARC-TPI polyimide with the thermotropic liquid crystal polymer designated Xydar and with four different oligomeric imide materials has facilitated the resulting resin systems' processing into films while enhancing their mechanical properties and lowering their coefficient of thermal expansion to virtually zero. Two film-formation processes have been evaluated: (1) the casting of polyamic acid films followed by thermal imidization and biaxial stretching, and (2) the blown-film melt-extrusion of fully imidized LARC-TPI polymer. The best results have been obtained through the use of Xydar as a processing aid at levels in the 10-30 percent range.

Elandjian, L.↗

NASA NTRS1991

Microstructural evolution during aging of an Al-Cu-Li-Ag-Mg-Zr alloy

Alloys in the Al-Cu-Li Ag-Mg subsystem were developed that exhibit desirable combinations of strength and ductility. These Weldalite (trademark) alloys, are unique for Al-Cu-Li alloys in that with or without a prior cold stretching operation, they obtain excellent strength-ductility combinations upon natural and artificial aging. This is significant because it enables complex, near-net shape products such as forgings and super plastically formed parts to be heat treated to ultra-high strengths. On the other hand, commercial extrusions, rolled plates and sheets of other Al-Cu-Li alloys are typically subjected to a cold stretching operation before artificial aging to the highest strength tempers to introduce dislocations that provide low-energy nucleation sites for strengthening precipitates such as the T(sub 1) phase. The variation in yield strength (YS) with Li content in the near-peak aged condition for these Weldalite (trademark) alloys and the associated microstructures were examined, and the results are discussed.

Kumar, K. S.↗

NASA NTRS1991

Weldability of Weldalite (tm) 049 with and without TiB2 reinforcement

The effects are assessed of TiB2 reinforcement and parent alloy Li content on the weldability of Weldalite (tm) 049 type alloys. Welding trials were performed using either AC or DC polarity gas tungsten arc (GTA) welding according to described procedures. The welding was performed under conditions of high restraint on 5 cm (2 in) wide x 25.4 cm (10 in) long plates machined from the 0.952 cm (0.375 in) extruded bar parallel to the extrusion direction. A 37.5 deg bevel was machined on the center edge of the extruded bar. Cut rod filler wire was machined from three alloys, and one commercially available 2319 filler wire was also used. The preliminary assessment of the weldability revealed no propensity for hot cracking under conditions of high restraint. This result is significant, because hot cracking has been reported for all other leading aluminum lithium alloys welded with certain conventional filler alloys. The strengths for Weldalite parent welded with parent filler obtained were higher than those for alloys used in launch systems, such as 2219 and 2014 welded with 2319 and 4043 fillers, respectively. Even higher values were obtained by variable polarity plasma arc welding (e.g., 54 ksi (372 MPa) mean tensile strength).

Source record↗

NASA NTRS1991

Effect of Li level, artificial aging, and TiB2 reinforcement on the fracture toughness of Weldalite (tm) 049-type alloys

Plane strain fracture toughness (K sub IC) was evaluated for Weldalite (tm) 049 with and without TiB2 reinforcement. For the nonreinforced variant, changes in toughness were measured for various aging conditions and lithium levels. Toughness testing was carried out on fatigue precracked compact tension (CT) specimens at 24 C, as per ASTM standard E-399. Toughness was measured as a function of aging time at 160 C for the two Weldalite 049(1.3) heats. The composition of these heats differed only in that 0.03 wt pct. Ti was added to one as an additional grain refiner. Both heats showed a decrease in toughness with increasing aging time, although toughness values for one were significantly higher than for the other. This greater toughness may be due to a subtle change in the grain size resulting for the presence of Ti or, alternatively, to differences in texture or substructure formed during extrusion.

Source record↗

NASA NTRS1990

Cyanobacteria in CELSS: Growth strategies for nutritional variation and nitrogen cycling

Cyanobacteria (blue-green algae) are versatile organisms which are capable of adjusting their cellular levels of carbohydrate, protein, and lipid in response to changes in the environment. Under stress conditions there is an imbalance between nitrogen metabolism and carbohydrate/lipid synthesis. The lesion in nitrogen assimilation is at the level of transport: the stress condition diverts energy from the active accumulation of nitrate to the extrusion of salt, and probably inhibits a cold-labile ATP'ace in the case of cold shock. Both situations affect the bioenergetic status of the cell such that the nitrogenous precursors for protein synthesis are depleted. Dispite the inhibition of protein synthesis and growth, photosynthetic reductant generation is relatively unaffected. The high O2 reductant would normally lead to photo-oxidative damage of cellular components; however, the organism copes by channeling the 'excess' reductant into carbon storage products. The increase in glycogen (28 to 35 percent dry weight increase) and the elongation of lipid fatty acid side chains (2 to 5 percent dry weight increase) at the expense of protein synthesis (25 to 34 percent dry weight decrease) results in carbohydrate, lipid and protein ratios that are closer to those required in the human diet. In addition, the selection of nitrogen fixing mutants which excrete ammonium ions present an opportunity to tailor these micro-organisms to meet the specific need for a sub-system to reverse potential loss of fixed nitrogen material.

Fry, I. V.↗

NASA NTRS1990

The microstructure and properties of rapidly solidified, dispersion-strengthened NiAl

An advanced rapid solidification technology for processing reactive and refractory alloys, utilized to produce large quantities of melt-spun filaments of NiAl, is presented. The melt-spun filaments are pulverized to fine particle sizes, and subsequently consolidated by hot extrusion or hot isostatic pressing. Rapid solidification process gives rise to very fine-grained microstructures. However, exposure to elevated temperature during hot consolidation leads to grain growth. Alloying agents such as borides, carbides, and tungsten can pin the grain boundaries and retard the grain growth. Various alloy compositions are investigated. The eventual goal is to utilize the hot-extruded and forged stock to grow single-crystal NiAl blades for advanced gas-turbine engine applications. Single-crystal NiAl, containing a uniform dispersion of carbide strengthening precipitates, is expected to lead to highly creep-resistant turbine blades, and is of considerable interest to the aerospace propulsion industry.

Jha, S. C.↗

NASA NTRS1990

Ultrasonic imaging of textured alumina

Ultrasonic images representing the bulk attenuation and velocity of a set of alumina samples were obtained by a pulse-echo contact scanning technique. The samples were taken from larger bodies that were chemically similar but were processed by extrusion or isostatic processing. The crack growth resistance and fracture toughness of the larger bodies were found to vary with processing method and test orientation. The results presented here demonstrate that differences in texture that contribute to variations in structural performance can be revealed by analytic ultrasonic techniques.

Stang, D. B.↗

NASA NTRS1989

Mechanical alloying, characterization and consolidation of Ti-Al-Ni alloys

Mechanical alloying is being investigated as a processing route for the production of aluminide intermetallics. This program involves powder production and characterization, consolidation and thermal treatments and determination of microstructure-property relationships. An attritor mill is being used to produce powder in lots up to 1000 grams and the processing parameters are being systematically varied to establish the optimum milling conditions. The mill is being instrumented to generate data related to the processing to provide a basis for theoretical modeling. Powder is being characterized using thermal analysis, optical and electron microscopy and X-ray diffraction. Particle size distributions and powder density are being determined. Consolidation of the powder is being approached in several different ways including, cold isostatic pressing, sintering, extrusion and hot pressing. The results of the program so far will be presented and future directions discussed.

Nash, P.↗

NASA NTRS1991

Venus volcanism - Initial analysis from Magellan data

Magellan images confirm that volcanism is widespread and has been fundamentally important in the formation and evolution of the crust of Venus. High-resolution imaging data reveal evidence for intrusion (dike formation and cryptodomes) and extrusion (a wide range of lava flows). Also observed are thousands of small shield volcanoes, larger edifices up to several hundred kilometers in diameter, massive outpourings of lavas, and local pyroclastic deposits. Although most features are consistent with basaltic compositions, a number of large pancake-like domes are morphologically similar to rhyolite-dacite domes on earth. Flows and sinuous channels with lengths of many hundreds of kilometers suggest that extremely high effusion rates or very fluid magmas (perhaps komantiites) may be present. Volcanism is evident in various tectonic settings (coronae, linear extensional and compressional zones, mountain belts, upland rises, highland plateaus, and tesserae). Volcanic resurfacing rates appear to be low (less than 2 cu km/yr) but the significance of dike formation and intrusions, and the mode of crustal formation and loss remain to be established.

Head, James W.↗

NASA NTRS1992

Making Crystal Filaments From Extruded Ceramic Rods

New process produces single-crystal fibers of ceramic or metal at lower cost. Single-crystal filament drawn from tip of extruded polycrystalline rod. Extrusion produces longer rods from which longer fibers drawn. Potentially feeds single fiber drawing process directly. Continuous filaments made, and material not subjected to contamination from storage and transfer to drawing machine. Filaments used as reinforcing fibers in composite materials.

Westfall, Leonard J.↗

NASA NTRS1991

Physical properties of cryovolcanic brines: Applications to the evolution of Ganymede

Carbonaceous chondrites contain abundant veins of water soluble salts, including carbonates and hydrated sulfates of Mg, Ca, Na, Ni, and Fe. These constitute over 1/4 of the mass of the meteorite Orgueil. Magnesium sulfate is the most abundant salt, constituting nearly half the mass of all salt components combined (anhydrous), and 73 pct. of the highly water soluble salts. The assumption that icy satellites and asteroids contain rock compositionally similar to carbonaceous chondrites suggests that salts may be important in the cryoigneous evolution of icy satellites and asteroids. Ordinary chondrites, an alternative rock component of icy satellites, lack abundant salts, although their anhydrous silicate assemblages are unstable with respect to water and would react to produce salts upon initial melting of ice. Some basic physiochemical properties are reviewed of likely cryovolcanic brines and how the existence of soluble salts in Ganymede might affect its structure and evolution is considered. Observations indicate late stage (post heavy bombardment and post tectonic) volcanism on Ganymede. The highly fluid character of Ganymedian volcanism is consistent with extrusions of either water or salt water brines.

Kargel, Jeffrey S.↗

NASA NTRS1991

Factors controlling lava dome morphology

Research suggests that variations in lava dome morphology on different planets will depend much more critically on local gravity and the style of eruption than on the magma composition, ambient temperature, or the relative roles of convective and radiative cooling. Eruption style in turn reflects differences in tectonic conditions and the ability of magma to exsolve volatiles. Observed crude correlations between silica content and calculated yield strengths for terrestrial lava flows and domes probably are do to differences in extrusion rate and volatile solubility, rather than intrinsic rheological properties. Thus, even after taking the known effect of gravity into account, observed differences in gross dome morphology on different planets cannot by themselves be directly related to composition. Additional information such as the distribution of surface textures and structures, or spectroscopic data will be needed to conclusively establish dome compositions.

Fink, Jonathan↗

NASA NTRS1991

Mud volcanoes on Mars?

The term mud volcano is applied to a variety of landforms having in common a formation by extrusion of mud from beneath the ground. Although mud is the principal solid material that issues from a mud volcano, there are many examples where clasts up to boulder size are found, sometimes thrown high into the air during an eruption. Other characteristics of mud volcanoes (on Earth) are discussed. The possible presence of mud volcanoes, which are common and widespread on Earth, on Mars is considered.

Komar, Paul D.↗

NASA NTRS1991

Magma generation on Mars - Amounts, rates, and comparisons with earth, moon, and Venus

Total extrusive and intrusive magma generated on Mars over the last approximately 3.8 billion years is estimated at 654 x 10 exp 6 cubic kilometers, or 0.17 cubic kilometers per year, substantially less than rates for earth (26 to 34 cu/km yr) and Venus (less than 20 cu/km yr) but much more than for the moon (0.025 cu/km yr). When scaled to earth's mass the Martian rate is much smaller than that for earth or Venus and slightly smaller than for the moon.

Greeley, Ronald↗

NASA NTRS1991

Elevated temperature cracking of RSP aluminum alloy 8009 - Characterization of the environmental influence

Degradation of the material properties of the Al alloy is examined to determine the effects of moist air and predissolved hydrogen on elevated-temperature fatigue and fracture resistance. Experiments are conducted at 175 C in both moist air and high vacuum with as-processed specimens and specimens that are vacuum-heat-treated. Fracture mechanics characterizations are made for initiation and propagation fracture toughnesses during rising load, fatigue-crack propagation kinetics, and sustained-load crack-growth rates. Time-dependent embrittlement at intermediate temperatures is identified in both plate and extrusion samples of the Al-Fe-Si-V alloy 8009. Intermediate temperature cracking is found to be the same for each case in both vacuum and moist air, and the vacuum heat treatment does not significantly affect the results.

Porr, William C., Jr.↗

NASA NTRS1992

Superplastic forming of ceramic insulation

Superplasticity has been demonstrated in many fine-grained structural ceramics and ceramic composites, including yttria-stabilized tetragonal zirconia polycrystal (YTZP), alumina, and Al2O3-reinforced zirconia (Al2O3/YTZ) duplex composites and SiC-reinforced Si3N4. These superplastic ceramics obviously offer the potential benefit of forming net shape or near net shape parts. This could be particularly useful for forming complicated shapes that are difficult to achieve using conventional forming techniques, or require elaborate, subsequent machining. In the present study, we successfully demonstrated the following: (1) superplastic 3Y-TXP and 20 percent Al2O3/YTZ composite have for the first time been successfully deformed into hemispherical caps via a biaxial gas-pressure forming technique; (2) no experimental difficulty was encountered in applying the required gas pressures and temperatures to achieve the results, thus, it is certain that higher rates of deformation than those presented in this study will be possible by using the current test apparatus at higher temperatures and pressures; and (3) an analytical model incorporating material parameters, such as variations during forming in the strain rate sensitivity exponent and grain growth-induced strain hardening, is needed to model accurately and therefore precisely control the biaxial gas-pressure forming of superplastic ceramics. Based on the results of this study, we propose to fabricate zirconia insulation tubes by superplastic extrusion of zirconia polycrystal. This would not only reduce the cost, but also improve the reliability of the tube products.

Nieh, T. G.↗

NASA NTRS1992

Processing and microstructure of Nb-1 percent Zr-0.1 percent C alloy sheet

A systematic study was carried out to evaluate the effects of processing on the microstructure of Nb-1 wt. pct. Zr-0.1 wt. pct. C alloy sheet. The samples were fabricated by cold rolling different sheet bars that were single-, double- or triple-extruded at 1900 K. Heat treatment consisted on one- or two-step annealing of different samples at temperatures ranging from 1350 to 1850 K. The assessment of the effects of processing on microstructure involved characterization of the precipitates including the type, crystal structure, chemistry and distribution within the material as well as an examination of the grain structure. A combination of various analytical and metallographic techniques were used on both the sheet samples and the residue extracted from them. The results show that the relatively coarse orthorhombic Nb2C carbides in the as-rolled samples transformed to rather fine cubic monocarbides of Nb and Zr with varying Zr/Nb ratios upon subsequent heat treatment. The relative amount of the cubic carbides and the Zr/Nb ratio increased with increasing number of extrusions prior to cold rolling. Furthermore, the size and the aspect ratio of the grains appear to be strong functions of the processing history of the material. These and other results obtained will be presented with the emphasis on a possible relationship between processing and microstructure.

Uz, Mehmet↗

NASA NTRS1993

Development of dispersion-strengthened XD (trademark) Cu alloys for high heat-flux applications

In a previous effort sponsored by NASA LeRC, the XD(trademark) process was used to produce ZrB2 particulate reinforcements in Cu and the resulting extruded material was microstructurally characterized and evaluated in tension over a range of temperatures. A problem that was encountered in that study was microstructural inhomogeneity resulting from the frequent presence of 'ZrB2 agglomerates' that were several microns in size. The presence of these agglomerates was attributed to improper mixing of powders in the green compact used in the XD process for elemental boron powder segregation. In this program, several milling parameters were examined in an effort to optimize this processing step; two levels of ZrB2 reinforcements were considered (7 vol. percent and 15 vol. percent). Microstructures of the reacted powder mass were examined to verify the absence of these agglomerates. Larger bathes of powder were then mixed, reacted, machined to size, canned, and extruded. The microstructure and tensile properties of these extrusions were examined, and the measured properties were correlated with the observed microstructure. Large unreacted or partially reacted Zr particles were present. These particles affected the mechanical properties deleteriously, and their presence is attributed to insufficient heat of reaction during XD synthesis. Alternate processing routes are recommended.

Kumar, K. Sharvan↗