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At least 793 records · Page 44

NASA Engineering and Safety Center Technical Bulletin No. 24-01: Material Compatibility of Common Aerospace Metals in MMH/MON-3

The NESC evaluated material compatibility of some common aerospace metals in monomethylhydrazine (MMH) and nitrogen tetroxide (MON-3). Previous work had identified a lack of quantitative compatibility data for nickel alloy 718, 300 series stainless steel, and titanium Ti-6Al-4V in MMH and MON-3 to support the use of zero-failure-tolerant, thin-walled pressure barriers in these propellants. Static (i.e., not flowing) general corrosion and electrochemistry testing was conducted, evaluating varied processing forms and heat treatment of the metals, water content of propellant, and exposure duration. Corrosion-rate data for all tested product forms, fluids, and durations were on the order of 1 x 10 –6 inch per year rather than the previously documented “less than 1 x 10 –3 inch per year”. The majority of the corrosion products were seen in the first 20 days of exposure, with an overall corrosion rate decreasing with time due to the increased divisor (time). It is therefore recommended that corrosion testing be performed at multiple short-term durations to inform the need for longer-duration testing.

Heather K Hickman↗

Gradient-Based Optimization of the Common Research Model Wing Subject to CFD-Based Gust and Flutter Constraints

The linearized frequency-domain method was recently implemented in the stabilized finite element solver in NASA’s FUN3D code. Previous work by the authors used this method for enforcing flutter constraints during gradient-based optimizations. More recently, the solver was expanded to account for continuous (also known as stochastic) gust responses. This paper expands on recent Common Research Model wing optimization work, which demonstrated gradient-based optimization with flutter and stochastic gust constraints, among others. While that work utilized FUN3D for static aeroelastic solutions but relied on doublet lattice aerodynamics for gust and flutter responses, the present work replaces these unsteady aerodynamic analyses with those of FUN3D’s linearized frequency-domain solver. With analytic derivatives available, gradient-based optimization is performed through the use of the OpenMDAO/MPhys libraries with over 700 shape, structural, and aerodynamic design variables and over 10 nonlinear constraints. Comparisons of analysis results and optimized designs are made between doublet lattice and linearized frequency-domain solutions.

aeroelasticity↗

Aeropropulsive Assessment of a BLI Tail-Cone Thruster Propulsion System for the NASA Common Research Model and a Transonic Truss-Braced Wing Configuration

This paper presents an investigation into the potential benefits of a boundary layer ingestion(BLI) aft fuselage propulsion system, or tail-cone thruster (TCT), when applied to two transport category aircraft: a conventional tube-and-wing configuration based on the NASA Common Research Model (CRM) and a transonic truss-braced wing (TTBW) configuration. Through the ingestion of low-momentum flow developed over the airframe of an aircraft, the TCT propulsion system technology can reduce overall power consumption and hence fuel burn and emissions. However, an accurate assessment of this potential requires the application of high-fidelity analysis tools that can capture the relevant propulsion-airframe integration effects, at least to first order. Toward this end, the present study employs aeropropulsive analysis tools based on the Reynolds-averaged Navier-Stokes equations to estimate the power savings coefficient, measured relative to equivalent non-BLI configurations of a given airframe. Results indicate shaft power savings of 4.1% and 5.9% can be obtained for the boundary-layer ingesting TCT configuration of the CRM and TTBW, respectively. The present study also examines the coupling between airframe aerodynamics and the inlet flow distortion experienced by the TCT of a given aircraft configuration through airframe component sensitivity studies.

AATT↗

NASA Contributions to the High Lift Common Research Model Ecosystem

As part of the High Lift Common Research Model (CRM-HL) ecosystem, NASA has designed and built two CRM-HL models. The first model is a 5.2% scale semispan model that has been tested in the NASA Langley 14- by 22-Foot Subsonic Wind Tunnel (14x22), the low-speed wind tunnel DNW-NWB in Germany and in the National Transonic Facility (NTF) at NASA Langley Research Center. Information on the NASA tests that will include model details, test methods and some test data will be presented in the final document. The second model is a 2.7% scale model that will also be tested in the NTF in both full span and semispan configurations. Information on the design and fabrication of this model will be included in the final document.

Melissa Rivers↗

Highly Dynamic Gamma-Ray Emissions Are Common in Tropical Thunderclouds

Thunderstorms emit fluxes of gamma rays known as gamma-ray glows, sporadically observed by aircraft, balloons and from ground. Glows are observed as increased gamma-ray emissions by tens of percent up to two orders of magnitude above the background, sometimes abruptly terminated by lightning discharges. Glows are produced by the acceleration of energetic electrons in high electric field regions within thunderclouds, and contribute to charge dissipation. Glows are considered as quasi-stationary phenomena, with durations up to a few tens of seconds and spatial scales up to 10-20 kilometers. No measurement of the full extension in space and time of a gamma ray glow region and their occurring frequency has been reported so far. Here we show that tropical thunderclouds over ocean and coastal regions commonly emit gamma rays for hours over areas up to a few thousands of square kilometers. Emission is associated with deep convective cores; it is not uniform and continuous but shows characteristic timescales of 1-10 seconds and even sub-second for individual glows. The dynamics of gamma-glowing thunderclouds starkly contradicts the quasi-stationary picture of glows, but rather resembles that of a huge gamma-glowing «boiling pot» both in pattern and behavior.

M Marisaldi↗

Reynolds Number Effects on a 5.2%-Scale High Lift Common Research Model

A 5.2%-scale High Lift Common Research Model (CRM-HL) semispan wind tunnel model was tested at the National Transonic Facility (NTF) wind tunnel in Hampton, VA. One of the primary objectives of the NTF test was to determine the effect of varying Reynolds number on the configuration. The test used a combination of air and cryogenic nitrogen testing to obtain up to flight-like Reynolds numbers. The landing and takeoff configurations of the model were tested at speeds ranging from Mach 0.2 to 0.35. The Reynolds numbers based on the mean aerodynamic chord of the model ranged from 1.6 to 30 million. Overall, the lift increased and drag decreased with increasing Reynolds number for chord Reynolds numbers less than 16 million, following well-established trends. However, some anomalies in the force and moment data were observed in the linear region of the angle of attack range that did not follow expected trends. The force and moment results for both the landing and takeoff configurations are presented, along with surface pressure data for the landing configuration. Incremental effects from the landing gear, nacelle, and horizontal tail on the landing configuration are also presented.

CRM-HL↗

Reynolds Number Effects on a 5.2%-Scale High Lift Common Research Model

A 5.2%-scale High Lift Common Research Model (CRM-HL) semispan wind tunnel model was tested at the National Transonic Facility (NTF) wind tunnel in Hampton, VA. One of the primary objectives of the NTF test was to determine the effect of varying Reynolds number on the configuration. The test used a combination of air and cryogenic nitrogen testing to obtain up to flight-like Reynolds numbers. The landing and takeoff configurations of the model were tested at speeds ranging from Mach 0.2 to 0.35. The Reynolds numbers based on the mean aerodynamic chord of the model ranged from 1.6 to 30 million. Overall, the lift increased and drag decreased with increasing Reynolds number for chord Reynolds numbers less than 16 million, following well-established trends. However, some anomalies in the force and moment data were observed in the linear region of the angle of attack range that did not follow expected trends. The force and moment results for both the landing and takeoff configurations are presented, along with surface pressure data for the landing configuration. Incremental effects from the landing gear, nacelle, and horizontal tail on the landing configuration are also presented.

CRM-HL↗

Study of Trailing Edge Mini Flaps Interactions on a Wind Tunnel Scale Aspect Ratio 13.5 Common Research Model

This paper presents a computation study of an aspect ratio 13.5 wind tunnel scale Common Research Model (CRM) with trailing edge mini-flaps. A vortex-lattice model of the CRM is developed with transonic small disturbance and integral boundary-layer corrections coupled with NASTRAN equivalent beam model for the rapid CRM aeroelastic simulation. The simulations are performed with individual trailing edge mini-flap deflected and a series of groups of two adjacent trailing edge mini-flaps deflected at the same time. A surrogate model is developed to estimate the aerodynamic interactions between the flaps. To validate the surrogate model, static aeroelastic simulations are performed using FUN3D CFD solver.

Interaction↗

Details of Adhering and Testing Artificial Ice Shapes to the High Lift Common Research Model in the National Transonic Facility

There is currently interest in conducting flight Reynolds number aerodynamic performance testing for iced airplane configurations. There has only been limited testing in the past, none of which has resulted in publicly available data. Consequently, there is virtually no documented knowledge for conducting icing related testing at flight Reynolds number where testing in cryogenic conditions is required. The National Transonic Facility (NTF) is a cryogenic wind tunnel at NASA Langley Research Center that is capable of achieving flight Reynolds numbers on subscale models. A large number of aerodynamic tests have been performed in this facility for uniced subscale model configurations. Through the collaborations associated with the High Lift Common Research Model, a test campaign was conducted to fill the existing research gaps with publicly available data. This resulted in a requirement that NASA develop a suitable level of competency for performing icing related tests in cryogenic environments. This document provides information about the challenges faced during the test campaign, how the issues were mitigated, and preserves the institutional knowledge gained by providing recommendations that will be used to reduce risk for future testing.

Iced Aerodynamics↗

Outgassing Characterization of Common Trash Items for Disposal By Nanoracks Airlock on the International Space Station

The arrival of the Nanoracks Airlock to the International Space Station (ISS) has provided the ISS program the capability to dispose of common trash items. The concept of operations involved the crew bagging up those items into a trash bag and then utilizing the robotic arm and the airlock to jettison the trash bag. Because of the unknown thermal vacuum stability of some of the items, a molecular contamination concern was raised by the ISS program as the trash is exposed to vacuum upon the evacuation of air from the airlock and the robotic arm moving the airlock to its jettison location. In order to characterize the representative outgassing rates for ISS trash, thermal vacuum testing was performed at White Sands Test Facility. Trash was sorted into a “lower” outgassing bag and a “mixed” bag. The “mixed” trash bag contained more items that were suspected to be not vacuum stable. Load cells were chosen as the primary means for measuring mass loss. A sharp decay in the outgassing rate was observed in the first 30 minutes followed by a slower decay. As expected, the “mixed” bag lost more mass. While Quartz Crystal Microbalances (QCMs) are often utilized to measure long term outgassing rates and the sticking coefficients of contaminants at different operating temperatures for vacuum stable materials, these measurements proved difficult due to the amount and the inclusion of materials with suspect thermal vacuum stability. Because of high rates of material outgassing, the facility was unable to maintain the CQCM temperature setpoint of 80 K QCMs.. The QCMs operating at the warmer temperatures also saturated on occasion due to high levels of condensed matter. Though testing was able to confirm high risk of outgassing contamination for the program, true sticking coefficients could not be determined, available measurements are provided herein.

Alvin Y Huang↗

Thermal Performance of Common Bulk-Fill Cryogenic Insulation Materials in Helium and Hydrogen Background Gases

Maritime shipping of vast quantities of liquid hydrogen (LH 2 ) will be necessary to facilitate a global hydrogen ecosystem; with some studies estimating volumes up to 172,000 m 3 for individual tanker ships, and requiring stationary storage tanks at terminals of 50,000 m 3 to 100,000 m 3 —ten to fifteen times larger than the current largest tank, located at launch pad B at NASA Kennedy Space Center (KSC). Such a radical scale-up will push the boundary of traditional, vacuum-insulated tank designs. Hence, a potential need exists for non-vacuum solutions, which necessitates exploring the thermal performance of insulation materials in non-condensable background gasses at LH 2 temperatures, namely helium and hydrogen. Testing of two bulk-fill insulation materials common to large LH 2 storage tanks, perlite and glass bubbles, in helium and hydrogen was recently conducted by the Cryogenics Test Laboratory at KSC using the Cryostat-100 liquid nitrogen boiloff calorimeter per the ASTM C1774 standard methodology. Effective thermal conductivity (k e ) and heat flux (q) results for each insulation/gas combination are presented across the full vacuum range, as well as thermal profiles through the insulation thickness between 78 K and 293 K.

A M Swanger↗

System and method for filling a plurality of isolated vehicle fluid circuits through a common fluid fill port

A vehicle having multiple isolated fluid circuits configured to be filled through a common fill port includes a first fluid circuit disposed within the vehicle, the first fluid circuit having a first fill port, a second fluid circuit disposed within the vehicle, and a conduit defining a fluid passageway between the first fluid circuit and second fluid circuit, the conduit including a valve. The valve is configured such that the first and second fluid circuits are fluidly coupled via the passageway when the valve is open, and are fluidly isolated when the valve is closed.

42 ENGINEERING↗

Hardware compression using common portions of data

Methods and devices are provided for data compression. Data compression can include receiving a plurality of data chunks, sampling at least some of the plurality of data chunks extracting a common portion from a number of the plurality of data chunks based on the sampling, and storing a remainder of the plurality of data chunks in memory.

97 MATHEMATICS AND COMPUTING↗

CORE (Common Operating Response Environment) Software Technology Suite

Agencies that oversee complex, multi-stakeholder programs need efficient, secure ways to link people and knowledge within and across organizations. The Common Operating Response Environment (CORE), a software suite developed by PNNL researchers does just that. The CORE tool—which is customizable for a multitude of uses—facilitates situational awareness by integrating diverse data streams without the need to reformat them, summarizing that information, and providing users with the information they need to rapidly understand and appropriately respond to situations. It is mobile device-ready, has a straightforward interface for ease of use across organizations and skill sets, and is incredibly configurable to the needs of each specific user, whether they require data summaries for high-level decision makers or tactical maps, operational data, or weather information for responders in the field. Information can be input into CORE and queried in a variety of ways—using customized forms, reports, visuals, or other organizational templates—according to the needs of each user’s organization, teams, and business processes. CORE data forms, for instance, could be accessed and used in real-time to capture information about vessels being inspected for nuclear material.

42 ENGINEERING↗