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At least 775 records · Page 43

Finite Element Modeling of the Thermographic Inspection for Composite Materials

The performance of composite materials is dependent on the constituent materials selected, material structural geometry, and the fabrication process. Flaws can form in composite materials as a result of the fabrication process, handling in the manufacturing environment, and exposure in the service environment to anomalous activity. Often these flaws show no indication on the surface of the material while having the potential of substantially degrading the integrity of the composite structure. For this reason it is important to have available inspection techniques that can reliably detect sub-surface defects such as inter-ply disbonds, inter-ply cracks, porosity, and density changes caused by variations in fiber volume content. Many non-destructive evaluation techniques (NDE) are capable of detecting sub-surface flaws in composite materials. These include shearography, video image correlation, ultrasonic, acoustic emissions, and X-ray. The difficulty with most of these techniques is that they are time consuming and often difficult to apply to full scale structures. An NDE technique that appears to have the capability to quickly and easily detect flaws in composite structure is thermography. This technique uses heat to detect flaws. Heat is applied to the surface of a structure with the use of a heat lamp or heat gun. A thermographic camera is then pointed at the surface and records the surface temperature as the composite structure cools. Flaws in the material will cause the thermal-mechanical material response to change. Thus, the surface over an area where a flaw is present will cool differently than regions where flaws do not exist. This paper discusses the effort made to thermo-mechanically model the thermography process. First the material properties and physical parameters used in the model will be explained. This will be followed by a detailed discussion of the finite element model used. Finally, the result of the model will be summarized along with recommendations for future work.

Bucinell, Ronald B.

Coronal Hard X-Ray Sources Revisited

This paper reports on the re-analysis of solar flares in which the hard X-rays (HXRs) come predominantly from the corona rather than from the more usual chromospheric footpoints. All of the 26 previously analyzed event time intervals, over 13 flares, are re-examined for consistency with a flare model in which electrons are accelerated near the top of a magnetic loop which has a sufficiently high density to stop most of the electrons by Coulomb collisions before they can reach the footpoints. Of particular importance in the previous analysis was the finding that the length of the coronal HXR source increased with energy in the 20–30 keV range. However, after allowing for the possibility that footpoint emission at the higher energies affects the inferred length of the coronal HXR source, and using analysis techniques that suppress the possible influence of such footpoint emission, we conclude that there is no longer evidence that the length of the HXR coronal sources increase with increasing energy. In fact, for the six flares and 12 time intervals that satisfied our selection criteria, the loop lengths decreased on average by 1.0 ± 0.2 arcsec between 20 and 30 keV, with a standard deviation of 3.5 arcsec. We find strong evidence that the peak of the coronal HXR source increases in altitude with increasing energy. For the thermal component of the emission, this is consistent with the standard CHSKP flare model in which magnetic reconnection in a coronal current sheet results in new hot loops being formed at progressively higher altitudes. The explanation for the nonthermal emission is not so clear.

Gamma rays

10 micron polarimetry of Ceres

Linear polarimetry of Ceres at 10 micron is presented. These data represent the first published polarization measurements of an asteroid in the thermal infrared. It is found that Ceres is polarized at the 0.2-0.6 percent level. This data set is compared with theoretical models of the linear polarization of emitted radiation from a spherical plane. These models are used to derive the pole position and thermal inertia of Ceres. Ceres is best fit with a thermal inertia of 0.0010 + or 0.0003 cal (sq cm K) per square root of second and a pole orientation of beta(p) = 36 deg + or - 5 deg + or -5, lambda(p) = 270 deg + or - 3. It is concluded that 10 micron polarimetry is a potentially powerful technique for remotely sensing the pole orientation and thermal inertia of asteroids.

Johnson, P. E.

Long-Wave Infrared Dyson Spectrometer

Preliminary results are presented for an ultra compact long-wave infrared slit spectrometer based on the dyson concentric design. The dyson spectrometer has been integrated in a dewar environment with a quantum well infrared photodetecor (QWIP), concave electron beam fabricated diffraction grating and ultra precision slit. The entire system is cooled to cryogenic temperatures to maximize signal to noise ratio performance, hence eliminating thermal signal from transmissive elements and internal stray light. All of this is done while maintaining QWIP thermal control. A general description is given of the spectrometer, alignment technique and predicated performance. The spectrometer has been designed for optimal performance with respect to smile and keystone distortion. A spectral calibration is performed with NIST traceable targets. A 2-point non-uniformity correction is performed with a precision blackbody source to provide radiometric accuracy. Preliminary laboratory results show excellent agreement with modeled noise equivalent delta temperature and detector linearity over a broad temperature range.

imaging

Low-Level Jets and the Convergence of Mars Data Assimilation Algorithms

Data assimilation is an increasingly popular technique in Mars atmospheric science, but its effect on the mean states of the underlying atmosphere models has not been thoroughly examined. The robustness of results to the choice of model and assimilation algorithm also warrants further study. We investigate these issues using two Mars general circulation models (MGCMs), with particular emphasis on zonal wind and temperature fields. When temperature retrievals from the Mars Global Surveyor Thermal Emission Spectrometer (TES) are assimilated into the U.K.-Laboratoire de M ́et ́eorologie Dynamique (UK-LMD) MGCM to create the Mars Analysis Correction Data Assimilation (MACDA) reanalysis, low-level zonal jets in the winter northern hemisphere shift equatorward and weaken relative to a free-running control simulation from the same MGCM. The Ensemble Mars Atmosphere Reanalysis System (EMARS) reanalysis, which is also based on TES temperature retrievals, also shows jet weakening (but less if any shifting) relative to a control simulation performed with the underlying Geophysical Fluid Dynamics Laboratory (GFDL) MGCM. Examining higher levels of the atmosphere, monthly mean three-dimensional temperature and zonal wind fields are in generally better agreement between the two reanalyses than between the two control simulations. In conjunction with information about the MGCMs’ physical parametrizations, intercomparisons between the various reanalyses and control simulations suggest that overall the EMARS control run is plausibly less biased (relative to the true state of the Martian atmosphere) than the MACDA control run. Implications for future observational studies are discussed. Plain Language Summary An increasingly popular way to study Martian weather and climate is to combine atmospheric temperature observations with a computer model (specifically, a global climate model). The process of combining model and observations is called “data assimilation”, and the resulting merged data set is called a “reanalysis”. One advantage of reanalyses is that they include variables (such as wind) that are not directly observed. For scientific and practical applications we want these variables to be reasonably accurate— however, it is not clear how well data assimilation algorithms compute them. Our study investigates this issue using two Mars reanalyses and two model simulations that do not assimilate temperature data. We focus on slowly-varying atmospheric phenomena (timescales from 10 Mars days to a season). Assimilating temperature data into two different global climate models changes the strength and/or spatial pattern of east-west winds at low altitudes. Furthermore, monthly mean three-dimensional temperature and east-west wind fields agree better between reanalyses than between non-assimilating model simulations. This suggests that the data assimilation process is basically successful. One non-assimilating model simulation has less realistic representations of atmospheric physical processes than the other—we argue that this plausibly gives it larger biases relative to the true state of the atmosphere.

Todd A Mooring

Capacitor Test, Evaluation. and Modeling Within NASA Electronic Parts and Packaging (NEPP) Program. "Why Ceramic Capacitors Fracture During Manual Soldering and How to Avoid Failures"

Presentation discusses: (1) Why Multi-Layer Ceramic Capacitors(MLCCs) crack during manual soldering? Workmanship and parts issues. (2) Do existing qualification requirements assure crack-free soldering? MIL-spec Thermal Shock (TS) testing. MIL-spec Resistance to Soldering Heat (RSH) test. (3) What test can assure reliable soldering? Mechanical characteristics of ceramics. Comparison of three TS techniques: LND, TSD, and IWT. (4) Simulation of TS conditions.

Teverovsky, Alexander

Characterization of Oribtal Debris via Hyper-Velocity Ground-Based Tests

Existing DoD and NASA satellite breakup models are based on a key laboratory-based test, Satellite Orbital debris Characterization Impact Test (SOCIT), which has supported many applications and matched on-orbit events involving older satellite designs reasonably well over the years. In order to update and improve the break-up models and the NASA Size Estimation Model (SEM) for events involving more modern satellite designs, the NASA Orbital Debris Program Office has worked in collaboration with the University of Florida to replicate a hypervelocity impact using a satellite built with modern-day spacecraft materials and construction techniques. The spacecraft, called DebriSat, was intended to be a representative of modern LEO satellites and all major designs decisions were reviewed and approved by subject matter experts at Aerospace Corporation. DebriSat is composed of 7 major subsystems including attitude determination and control system (ADCS), command and data handling (C&DH), electrical power system (EPS), payload, propulsion, telemetry tracking and command (TT&C), and thermal management. To reduce cost, most components are emulated based on existing design of flight hardware and fabricated with the same materials. All fragments down to 2 mm is size will be characterized via material, size, shape, bulk density, and the associated data will be stored in a database for multiple users to access. Laboratory radar and optical measurements will be performed on a subset of fragments to provide a better understanding of the data products from orbital debris acquired from ground-based radars and telescopes. The resulting data analysis from DebriSat will be used to update break-up models and develop the first optical SEM in conjunction with updates into the current NASA SEM. The characterization of the fragmentation will be discussed in the subsequent presentation.

Cowardin, H.

Numerical Modeling of Physical Vapor Transport in Contactless Crystal Growth Geometry

Growth from the vapor under conditions of limited contact with the walls of the growth ampoule is beneficial for the quality of the growing crystal due to reduced stress and contamination which may be caused by interactions with the growth container. The technique may be of a particular interest for studies on crystal growth under microgravity conditions: elimination of some factors affecting the crystal quality may make interpretation of space-conducted processes more conclusive and meaningful. For that reason, and as a part of our continuing studies on 'contactless' growth technique, we have developed a computational model of crystal growth process in such system. The theoretical model was built, and simulations were performed using the commercial computational fluid dynamics code, (CFD) ACE. The code uses an implicit finite volume formulation with a gray discrete ordinate method radiation model which accounts for the diffuse absorption and reflection of radiation throughout the furnace. The three-dimensional model computes the heat transfer through the crystal, quartz, and gas both inside and outside the ampoule, and mass transport from the source to the crystal and the sink. The heat transport mechanisms by conduction, natural convection, and radiation, and mass transport by diffusion and convection are modeled simultaneously and include the heat of the phase transition at the solid-vapor interfaces. As the thermal boundary condition, temperature profile along the walls of the furnace is used. For different thermal profiles and furnace and ampoule dimensions, the crystal growth rate and development of the crystal-vapor and source-vapor interfaces (change of the interface shape and location with time) are obtained. Super/under-saturation in the ampoule is determined and critical factors determining the 'contactless' growth conditions are identified and discussed. The relative importance of the ampoule dimensions and geometry, the furnace dimensions and its temperature, and the properties of the grown material are analyzed. The results of the simulations are compared with related experimental results on growth of CdTe, CdZnTe, ZnTe, PbTe, and PbSnTe crystals by this technique.

Palosz, W.

Deep image reconstruction for background subtraction in heavy-ion collisions

Jet reconstruction in an ultrarelativistic heavy-ion collision suffers from a notoriously large, fluctuating thermal background. Traditional background‐subtraction methods struggle to remove this soft background while preserving the jet's hard substructure. In this Letter, we present DeepSub, a machine-learning-based approach for full-event background‐subtraction. DeepSub utilizes a model based on Swin Transformer layers to denoise jet images and disentangle hard jets from the heavy-ion background. DeepSub significantly outperforms existing subtraction techniques by reproducing key jet observables such as jet 𝑝 T and mass, and substructure observables such as girth and the energy correlation function, at the subpercent to percent level. As such, DeepSub paves the way for precision heavy-ion measurements in hitherto inaccessible kinematic regimes.

Qureshi, Umar Sohail [Stanford University, CA (Uni

Influence of pre-existing defects on thermal transport in nuclear graphite

Nuclear graphite is a critical material in high-temperature nuclear reactors due to its superior thermal and mechanical properties. The manufacturing process leaves multi-scale ‘pre-existing’ defects that can affect thermal transport characteristics. Because these defects are remnant of graphitization temperature, they cannot be thermally annealed. This study employs a non-thermal electron wind force (EWF) annealing technique to avoid this obstacle. 2 min of EWF treatment of the as-received graphite IG-110 at temperatures below 100 °C led up to 67% increase in thermal diffusivity and ~ 35% decrease in electrical resistivity in average. Differential scanning calorimetry also showed similar outcome for specific heat. X-ray diffraction characterization was performed by fitting a bi-modal crystallite size distribution model to reveal the enhancement in crystallinity after the EWF treatment. The findings emphasize the potential of EWF annealing for optimizing thermal performance in nuclear graphite and its implications for reactor efficiency and safety.

Annealing

Research on infrared astrophysics and X ray and XUV astronomy

The infrared research was divided into two related subjects, observations at wavelengths less than 34 microns and millimeter wavelength observations. A new complex of infrared sources in the Orion Nebula observed along with a broad range of galactic and extragalactic objects. The Comet Kohoutek was measured in the 1-20 micron wavelength region and its thermal properties agreed closely with those of Comet Ikeya-Seki. Combined infrared and photoelectric studies of the Makarian galaxies showed them to have a composite spectrum with a large emission feature in the far infrared. The development of one millimeter photometry and composited bolometers is described. A technique of reconstructing two dimensional surface brightness distributions with appropriate errors from individual strip scans was developed. Model parameters were determined by fitting data in non-linear systems. Results show spectral parameter uncertainties are underestimated or incorrectly evaluated in most studies.

Source record

Surfaces and interfaces of glass and ceramics; Proceedings of the International Symposium on Special Topics in Ceramics, Alfred University, Alfred, N.Y., August 27-29, 1973

The characterization of surfaces and interfaces is considered along with the infrared spectra of several N-containing compounds absorbed on montmorillonites, applications of surface characterization techniques to glasses, the observation of electronic spectra in glass and ceramic surfaces, a method for determining the preferred orientation of crystallites normal to a surface, and the friction and wear behavior of glasses and ceramics. Attention is given to the wear behavior of cast surface composites, an experimental investigation of the dynamic and thermal characteristics of the ceramic stock removal process, a dynamic elastic model of ceramic stock removal, and the structure and properties of solid surfaces. Individual items are announced in this issue.

Frechette, V. D.

Oxidative Attack of Carbon/Carbon Substrates through Coating Pinholes

A critical issue with oxidation protected carbon/carbon composites used for spacecraft thermal protection is the formation of coating pinholes. In laboratory experiments, artificial pinholes were drilled through SiC-coatings on a carbon/carbon material and the material was oxidized at 600, 1000, and 1400 C at reduced pressures of air. The attack of the carbon/carbon was quantified by both weight loss and a novel cross-sectioning technique. A two-zone, one dimensional diffusion control model was adapted to analyze this problem. Agreement of the model with experiment was reasonable at 1000 and 1400 C; however results at lower temperatures show clear deviations from the theory suggesting that surface reaction control plays a role.

Jacobson, Nathan S.

Heat Transfer Measurement and Modeling in Rigid High-Temperature Reusable Surface Insulation Tiles

Heat transfer in rigid reusable surface insulations was investigated. Steady-state thermal conductivity measurements in a vacuum were used to determine the combined contribution of radiation and solid conduction components of heat transfer. Thermal conductivity measurements at higher pressures were then used to estimate the effective insulation characteristic length for gas conduction modeling. The thermal conductivity of the insulation can then be estimated at any temperature and pressure in any gaseous media. The methodology was validated by comparing estimated thermal conductivities with published data on a rigid high-temperature silica reusable surface insulation tile. The methodology was also applied to the alumina enhanced thermal barrier tiles. Thermal contact resistance for thermal conductivity measurements on rigid tiles was also investigated. A technique was developed to effectively eliminate thermal contact resistance on the rigid tile s cold-side surface for the thermal conductivity measurements.

Daryabeigi, Kamran

Characterization of Orbital Debris Via Hyper-Velocity Ground-Based Tests

To replicate a hyper-velocity fragmentation event using modern-day spacecraft materials and construction techniques to better improve the existing DoD and NASA breakup models. DebriSat is intended to be representative of modern LEO satellites.Major design decisions were reviewed and approved by Aerospace subject matter experts from different disciplines. DebriSat includes 7 major subsystems. Attitude determination and control system (ADCS), command and data handling (C&DH), electrical power system (EPS), payload, propulsion, telemetry tracking and command (TT&C), and thermal management. To reduce cost, most components are emulated based on existing design of flight hardware and fabricated with the same materials. A key laboratory-based test, Satellite Orbital debris Characterization Impact Test (SOCIT), supporting the development of the DoD and NASA satellite breakup models was conducted at AEDC in 1992 .Breakup models based on SOCIT have supported many applications and matched on-orbit events reasonably well over the years.

Cowardin, Heather

A Novel Additive Manufacturing Process Metric for Predicting Spatter-related Porosity in Laser Powder Bed Fusion

Components fabricated using the powder bed fusion laser beam metallic (PBF) additive manufacturing (AM) process comprise a multitude of sequential weld passes. Porosity defects resulting from weld pass inconsistencies are a concern for PBF materials and have a strong adverse effect on the mechanical properties. In an effort to understand and avoid spatter induced porosity, this work aims to provide a novel computational technique that can be used to quantify and predict the sequence-sensitive impact of spatter upon the PBF process stability and consequential porosity in as-printed material. A novel spatter impact AM model-based process metric (AM-PM) is introduced to model and quantify the impact that spatter has on the PBF process. The occurrence of spatter induced porosity is studied using thermal rise, lack of fusion, and spatter impact AM-PMs synchronized with porosity measured by high-resolution X-ray computed tomography. Six cylindrical specimens were designed to compare the AM-PM correlations with porosity across two different laser powers and three hatch scanning strategies. A point field based computational approach is shown to be effective for testing the influence of the different AM-PMs and interrogating the physical process conditions underlying the porosity formation. Further, characterization using optical metallography and scanning electron microscopy indicated that both keyhole and lack of fusion porosity correlated with the spatter impact AM-PM, which can be exploited to predict and control spatter related porosity by the hatch strategy. Efforts to predict porosity composition within PBF material should incorporate the PBF process disturbances that can result from spatter. The spatter impact AM-PM can be readily incorporated into the development of defect prediction models at the part scale.

Additive Manufacturing

Multi-Scale Thermo-Mechanical Modeling of Porous 3D Woven TPS Materials

This work summarizes the process to compute and analyze the thermal conductivity and mechanical properties of 3D woven TPS materials such as 3MDCP (3D Mid-Density Carbon-Phenolic). The PuMA [1,2] software, developed at NASA Ames, was used to characterize different 3MDCP samples from their constituents' data, averaging their thermal conductivity and elastic properties in the three main directions to obtain their effective orthotropic thermo-mechanical properties. This was performed in multiple steps: firstly, TPS samples were digitally reconstructed using micro computed tomography (µCT) and their constituents were segmented; then, the porous matrix phase was analyzed at the micro-scale and these results were used, along with the fibers’ constituents information, to model the tows at the meso-scale; finally, results from the constituents were homogenized and used to model the thermo-mechanical behavior of the unit cell at the macro-scale. Additionally, to gain a better understanding of the tows’ morphology and distribution of the carbon-phenolic blended fibers, microscopy images of the tows’ cross-section were segmented using deep learning techniques and analyzed with PuMA. This workflow can be applied to any TPS material to computationally obtain its thermo-mechanical properties, enabling more informed TPS design and manufacturing choices.

Multi-Scale

Multi-Scale Thermo-Mechanical Modeling of Porous 3D Woven TPS Materials

This work summarizes the process to compute and analyze the thermal conductivity and mechanical properties of 3D woven TPS materials such as 3MDCP (3D Mid-Density Carbon-Phenolic). The PuMA software, developed at NASA Ames, was used to characterize different 3MDCP samples from their constituents' data, averaging their thermal conductivity and elastic properties in the three main directions to obtain their effective orthotropic thermo-mechanical properties. This was performed in multiple steps: firstly, TPS samples were digitally reconstructed using micro computed tomography (µCT) and their constituents were segmented; then, the porous matrix phase was analyzed at the micro-scale and these results were used, along with the fibers’ constituents information, to model the tows at the meso-scale; finally, results from the constituents were homogenized and used to model the thermo-mechanical behavior of the unit cell at the macro-scale. Additionally, to gain a better understanding of the tows’ morphology and distribution of the carbon-phenolic blended fibers, microscopy images of the tows’ cross-section were segmented using deep learning techniques and analyzed with PuMA. This workflow can be applied to any TPS material to computationally obtain its thermo-mechanical properties, enabling more informed TPS design and manufacturing choices.

Multi-Scale